Environment-friendly and energy-efficient eddy mill
Technical field
The utility model relates to technical field of powder engineering, particularly a kind of environment-friendly and energy-efficient eddy mill that various materials is carried out to ultra-fine grinding.This environment-friendly and energy-efficient eddy mill is not only for leading-edge fields such as military project, space flight, and extensively applied in different industries, as chemical industry, electronics, machinery, metallurgical building materials, plastics, rubber, food, medicine, papermaking, daily use chemicals, the energy, the relevant industries such as super-fine processing of environmental protection, nonmetallic materials.
Background technology
Ultrafine powder technology is called cross-centennial new and high technology by domestic and international scientific and technological circle.
Along with developing rapidly of science and technology, the research of superfine material and nano material application, has broad application prospects, and to promoting industrial technology progress, has extremely important effect.Generally by 10 microns, with thin powder, be called superfine powder, 1 micron is called superfine material with thin powder, and 0.1 micron is called nano material with thin powder.
Production equipment and the technology of super-fine material mainly contain at present: mechanical impact crusher, airslide disintegrating mill and oscillating mill etc.The general character of these technical equipment is to break the problems such as mill Limit Grain Size can only reach 5 microns of left and right, and the suitability for industrialized production that reach super-fine material also has certain technology and technology difficulty, and ubiquity yields poorly, energy consumption is high, and environmental-protecting performance is poor, powder purity is lower.
Airslide disintegrating mill is current more advanced ultra-fine equipment in the world, mainly contains following several types: 1. flat air flow crusher; 2. circulating airslide disintegrating mill; 3. pair spray formula airslide disintegrating mill; 4. target formula airslide disintegrating mill; 5. fluidized bed airflow pulverizer etc.; The jet powder that has BJ University of Aeronautics & Astronautics and the classifying equipoment (model JFC-30) of current key popularized project, working media is compressed air, gas consumption 15m
3/ min, power 170kW, feed size 0.5mm, product grading 2-8 micron, fineness of materials d50 can only reach 2-40 micron, output 30kg/ hour.Also have Beijing San Huan powder High-tech company of Chinese Academy of Sciences fluidized bed jet mill, fineness of materials d50 can only reach 2-40 micron.According to another < < ultra-fine grinding classification technique > > (China Light Industry Press, calendar year 2001 publish) bibliographical information: there are the following problems for airslide disintegrating mill: 1, energy consumption is large, production efficiency is low.2, output is less, is generally no more than 100kg/h, and major part is less than 50kg/h.3, preparation superfine powder is also more difficult.4, airslide disintegrating mill complex structure, expensive.For above problem, airflow pulverization is currently not advanced.
Mechanical impact crusher and vibration medium grinder are a kind of more traditional mechanical grinding equipment, and mechanical type is many.Its mechanism is to utilize the direct drive medium of mechanical energy to move comminuting matter, and crushing effect is also very low, and difficulty reaches powder purity requirement, and it is poor that powder fineness is compared airflow milling.For example vibrating medium grinder and effectively pulverize power and be about 0.3%, is heat and loss and be about 98% Conversion of Energy.Airslide disintegrating mill is to utilize up to velocity of sound or subsonic air-flow to penetrate energy comminuting matter.And mechanical energy is converted to velocity of sound air motion energy, and need to consume a large amount of energy, the former is larger for its energy consumption work ratio.
The technology of preparing of superfine material (submicron order), the current report of also not finding to have this respect both at home and abroad, it was reported that superfine material is a kind of bottleneck material being limited between super-fine material and nano material, does not also have technology of preparing to produce at present.
The technology of preparing of super nano material at present report is many, mainly uses chemical method preparation, has solid phase method, liquid phase method, vapor phase method and plasma method, laser method etc.Separately have report to discuss, the nano material that adopts chemical method to produce, tends to change the physical property of material itself, does not reach the result of use of nano material, and agglomeration traits is difficult to solve, and production efficiency is low, processing cost costliness.Can only produce in laboratory at present, cannot realize suitability for industrialized production.
For required ultrafine powder and the nano-powder of energy High-efficient Production, China Patent Publication No. CN1929925B discloses a kind of high energy turbulence mill and two negative pressure worm gear thereof, the two negative pressure worm gears of its critical component comprise that Ye Panhe is arranged on a plurality of blades of these two sides of leaf dish, wherein this blade in each side of this leaf dish along circumferential uniform distribution, and rotation direction is identical, the blade that is positioned at this side of leaf dish is wrong next towards each other along week with the blade that is positioned at this leaf dish another side; This pair of negative pressure worm gear also has a plurality of impact tooth plates, each impacts tooth plate and comprises that an installation portion is connected the operate portions of this installation portion with one, at the top of this operate portions, be formed with paired impact teeth, two impact teeth in every impact tooth with tooth top relatively away from mode tilt.When this pair of negative pressure worm gear is in mill chamber during High Rotation Speed, can produce high-strength eddy current and turbulent flow mill chamber is inner, thereby form Dual-Phrase Distribution of Gas olid, material is under the effect of high turbulence, mutually there is strong autogenous grinding, produce strong head-on collision and shear force simultaneously, thereby material is pulverized effectively.The high energy turbulence mill product grading forming with this pair of negative pressure worm gear reaches 0.1-0.9 μ m.
The mechanism of this pair of negative pressure worm gear turbulization is: because bi-negative pressure turbine is to impact tooth plate by left and right throwing arc hypsokinesis blade and swallow-tail form to be assembled, blade is scalene cone and has formed whirlpool shape near one end of sharf simultaneously, two eddy current when High Rotation Speed, have been formed, two eddy current have produced again two negative pressure, the generation of two negative pressure has formed again high-strength centrifugal force, when pulverized solid material is in high turbulence factory in mill chamber, just formed Dual-Phrase Distribution of Gas olid, the turbulence energy obtaining from worm gear, by effect of inertia, by Maelstrom, pass to step by step little whirlpool, material produces strong shock in this turbulent motion, autogenous grinding, shear force, thereby material is pulverized effectively, in addition, stator guiding gear ring produces the guiding shearing force to material in mill chamber, powder is in zigzag turbulent motion region, produce each other strong autogenous grinding, accelerate effective refinement of material.But this pair of negative pressure worm gear needs higher rotating speed, therefore very high to the requirement of motor and blade, impact tooth plate intensity, energy consumption is also higher simultaneously.Also more complicated of this pair of negative pressure worm gear arrangement in addition.
Utility model content
Technical problem to be solved in the utility model is for shortcomings and deficiencies of the prior art, provide a kind of energy-conservation, simple in structure, the environment-friendly and energy-efficient eddy mill of good crushing effect, the eddy current producing after the air-flow of the radial circumference direction producing perpendicular to the air-flow of tangential motion direction and the pressure surface of abrading block to the pressure reduction between suction surface that this environment-friendly and energy-efficient eddy mill utilizes that abrading block produces when High Rotation Speed intersects, act in the mill chamber of working face, make material in mill chamber at a high speed, under high-intensity eddy current effect, produce strong head-on collision, autogenous grinding, thereby material is effectively pulverized.
The technical problem that the utility model solves can realize by the following technical solutions:
Environment-friendly and energy-efficient eddy mill, comprise the mill chamber being surrounded by outer cylinder body and the motor that is arranged in the rotor in described mill chamber and drives described rotor to rotate, it is characterized in that, also comprise and be circumferentially distributed on described rotor shaft to the some interior abrading block of both sides, outer abrading block and be arranged on described interior abrading block, inner barrel between outer abrading block, the region surrounding between described inner barrel inwall and described rotor is internal layer crushing chamber, described interior abrading block is positioned at described internal layer crushing chamber, the region surrounding between described inner barrel outer wall and described outer cylinder body inwall is outer crushing chamber, described outer abrading block is positioned at described outer crushing chamber, in described, outer abrading block is pressure surface along the one side of direction of rotation, another side is suction surface, wherein from direction of rotation, in described, the pressure surface of outer abrading block is front, suction surface is rear, on the suction surface of described inside and outside abrading block, be provided with a negative pressure plate, between the side of suction surface of the relatively described inside and outside abrading block of described negative pressure plate and the suction surface of described abrading block, there is certain interval, the front-end and back-end of described outer cylinder body are respectively arranged with front density cover plate and rear seal cover board, on described front density cover plate and rear seal cover board, be provided with the discharging opening being communicated with described mill chamber, in described mill chamber, be provided with charging aperture.
In a preferred embodiment of the present utility model, between the bottom of the negative pressure plate of described inside and outside abrading block and the root of inside and outside abrading block, leave certain distance.
In a preferred embodiment of the present utility model, the pressure surface of a certain interior abrading block forms the interior malleation chamber of relative this interior abrading block with see the region between the suction surface of last interior abrading block along interior abrading block direction of rotation, the suction surface of this interior abrading block and the interior negative pressure cavity of seeing relative this interior abrading block of region formation between the pressure surface of an interior abrading block afterwards along interior abrading block direction of rotation; The pressure surface of a certain outer abrading block forms the outer malleation chamber of relative this outer abrading block with see the region between the suction surface of last outer abrading block along outer abrading block direction of rotation, the suction surface of this outer abrading block and the outer negative pressure cavity of seeing relative this outer abrading block of region formation between the pressure surface of an outer abrading block afterwards along outer abrading block direction of rotation.
In a preferred embodiment of the present utility model, the flow area at the interval between the side of suction surface of the abrading block of the relatively described inside and outside abrading block of the negative pressure plate of described inside and outside abrading block and the suction surface of the abrading block of described inside and outside abrading block is less than long-pending 10~1000 times of the circumferential cross-section in described inside and outside malleation chamber.
In a preferred embodiment of the present utility model, the pressure surface of described inside and outside abrading block is less than the suction surface of this inside and outside abrading block with respect to the interior angle of described rotor periphery with respect to the interior angle of rotor periphery.
In a preferred embodiment of the present utility model, the inwall of described inner barrel is provided with the first gear ring, the end face of described interior abrading block, along being circumferentially evenly equipped with some the first helical teeth, leaves certain gap between the tooth top of described the first gear ring and the tooth top of described the first helical teeth; The inwall of described outer cylinder body is provided with the second gear ring, and the end face of described outer abrading block, along being circumferentially evenly equipped with some the second helical teeth, leaves certain gap between the tooth top of described the second gear ring and the tooth top of described the second helical teeth.
In a preferred embodiment of the present utility model, described interior abrading block is comprised of the first support portion and the first wear-resisting portion, and described the first wear-resisting portion is arranged on the top of described the first support portion, and the top of described the first wear-resisting portion is along being circumferentially evenly equipped with some the first helical teeth; Described outer abrading block is comprised of the second support portion and the second wear-resisting portion, and described the second wear-resisting portion is arranged on the top of described the second support portion, and the top of described the second wear-resisting portion is along being circumferentially evenly equipped with some the second helical teeth.
In a preferred embodiment of the present utility model, described discharging opening is two, and one of them is near the inwall of described outer cylinder body, and another is near the outer wall of described inner barrel.
The advantage of operation principle of the present utility model is: in rotor drives, during outer abrading block High Rotation Speed, the air-flow perpendicular to tangential direction producing with in, on the working face of the eddy current effect mill chamber producing after the air-flow of the radial circumference direction that the pressure surface of outer abrading block to the pressure reduction between negative pressure plate produces intersects, the speed of the air-flow of the radial circumference direction producing due to pressure surface to the pressure reduction between negative pressure plate is very high, can reach 500km/h, even be greater than 1000km/h, make material in mill chamber at a high speed, under high-intensity eddy current effect, produce strong head-on collision, autogenous grinding, thereby material is effectively pulverized.And material can be selected to carry out single-stage pulverizing or carry out multi-stage crushing via inside and outside abrading block via interior abrading block.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of the utility model environment-friendly and energy-efficient eddy mill.
Fig. 2 is the axial front view of the utility model environment-friendly and energy-efficient eddy mill.
Material when Fig. 3 is the work of the utility model environment-friendly and energy-efficient eddy mill moves towards view.
The specific embodiment
For technological means, creation characteristic that the utility model is realized, reach object and effect is easy to understand, below in conjunction with concrete diagram, further set forth the utility model.
Shown in Fig. 1 and Fig. 2, environment-friendly and energy-efficient eddy mill comprises variable speed electric motors, particularly 500 and reducing mechanism 1000, and reducing mechanism 1000 comprises inner barrel 1a, outer cylinder body 1b, armature spindle 200, is arranged on wheel disc 220 and six interior abrading block 300a, six outer abrading block 300b on armature spindle 200.
Inner barrel 1a is coaxially fixed in outer cylinder body 1b, and the middle part of inner barrel 1a offers the cannelure 11a stretching out for wheel disc 220.The front-end and back-end of outer cylinder body 1b are respectively arranged with front density cover plate 110 and rear seal cover board 120, on front density cover plate 110 and rear seal cover board 120, be provided with two discharging openings 111,112,121,122 that are communicated with mill chamber 100, wherein discharging opening 111,121 is near the inwall 101b of outer cylinder body 1b, and discharging opening 112,122 is near the outer wall 102a of inner barrel 1a.The both sides, front and back of mill chamber 100 are respectively provided with a charging aperture 160.
Armature spindle 200 is disposed axially in the mill chamber 100 being surrounded by outer cylinder body 1b along outer cylinder body 1b, one end axle of armature spindle 200 is located on the bearing block 140 on rear seal cover board 120, other end axle is located on the bearing block 150 on front seal cover board 110 front ends, and this end is connected by shaft coupling 520 with the output 510 of variable speed electric motors, particularly 500.
Six interior abrading block 300a, six outer abrading block 300b are circumferentially distributed on the axial both sides of rotating disk 220, the region surrounding between inner barrel 1a inwall and armature spindle 200 is internal layer crushing chamber 300aa, interior abrading block 300a is positioned at internal layer crushing chamber 300aa, the region surrounding between inner barrel 1a outer wall and outer cylinder body 1b inwall is outer crushing chamber 300bb, and outer abrading block 300b is positioned at outer crushing chamber 300bb.
In each, abrading block 300a is comprised of support portion 310a and the wear-resisting 320a of portion, and support portion 310a is fixed on wheel disc 220, and the wear-resisting 320a of portion is fixed on the top of support portion 310a, and the top of the wear-resisting 320a of portion is along being circumferentially evenly equipped with some helical teeth 321a.And the inwall of inner barrel 1a is provided with gear ring 101a, between the tooth top of the helical teeth 321a at the tooth top of gear ring 101a and the wear-resisting 320a of portion top, leave certain gap to form gas channel 102a.
Each outer abrading block 300b is comprised of support portion 310b and the wear-resisting 320b of portion, and support portion 310b is fixed on wheel disc 220, and the wear-resisting 320b of portion is fixed on the top of support portion 310b, and the top of the wear-resisting 320b of portion is along being circumferentially evenly equipped with some helical teeth 321b.And the inwall of outer cylinder body 1b is provided with gear ring 101b, between the tooth top of the helical teeth 321b at the tooth top of gear ring 101b and the wear-resisting 320b of portion top, leave certain gap to form gas channel 102b.
Inside and outside abrading block 300a, 300b are pressure surface 301a, 301b along the one side of direction of rotation, and another side is suction surface 302a, 302b, and wherein from direction of rotation, pressure surface 301a, 301b are front, and suction surface 302a, 302b are rear.On suction surface 302a, 302b, be provided with a negative pressure plate 400a, 400b, between side 401a, the 401b of the relative suction surface 302a of negative pressure plate 400a, 400b, 302b and suction surface 302a, 302b, there is certain interval to form through-flow channel 410a, 410b.Between the bottom of negative pressure plate 400a, 400b and the root of inside and outside abrading block 300a, 300b, leave certain distance to form high velocity air outlet 420a, 420b.
The pressure surface 301a of abrading block 300a forms the interior malleation chamber 110a of relative this interior abrading block 300a with see the region between the suction surface 302a of last interior abrading block 300a along interior abrading block 300a direction of rotation in each, the suction surface 302a of this interior abrading block 300a and the interior negative pressure cavity 120a that sees relative this interior abrading block 300a of region formation between the pressure surface 301a of an interior abrading block 300a afterwards along interior abrading block 300a direction of rotation.The flow area of through-flow channel 410a is less than long-pending 10~1000 times of the circumferential cross-section of interior malleation chamber 110a, so the air velocity that air-flow produces during negative pressure cavity 120a in interior malleation chamber 110a flows to via through-flow channel 410a is very high.
In order to make interior abrading block 300a more easily produce high velocity air in rotary course, the pressure surface 301a of interior abrading block 300a is less than the suction surface 302a of this interior abrading block 300a with respect to the interior angle of armature spindle 200 peripheries with respect to the interior angle of armature spindle 200 peripheries 210.
In like manner, the pressure surface 301b of each outer abrading block 300b forms the interior malleation chamber 110b of relative this outer abrading block 300b with see the region between the suction surface 302b of last outer abrading block 300b along outer abrading block 300b direction of rotation, the suction surface 302b of this outer abrading block 300b and the interior negative pressure cavity 120b that sees relative this outer abrading block 300b of region formation between the pressure surface 301b of an outer abrading block 300b afterwards along outer abrading block 300b direction of rotation.The flow area of through-flow channel 410b is less than long-pending 10~1000 times of the circumferential cross-section of interior malleation chamber 301b, so the air velocity that air-flow produces during negative pressure cavity 120b in interior malleation chamber 110b flows to via through-flow channel 410b is very high.
In order to make outer abrading block 300b more easily produce high velocity air in rotary course, the pressure surface 301b of outer abrading block 300b is less than the suction surface 302b of this outer abrading block 300b with respect to the interior angle of armature spindle 200 peripheries with respect to the interior angle of armature spindle 200 peripheries 210.
Referring to Fig. 1 and Fig. 2 and in conjunction with shown in Fig. 3, air-flow trend is as shown in the filled arrows direction in Fig. 2, the state that moves towards of material is as shown in the filled arrows direction in Fig. 3, the advantage of operation principle of the present utility model is: when variable speed electric motors, particularly rotor driven axle 200 rotates, in wheel disc 220 drives, outer abrading block 300a, during 300b High Rotation Speed, the air-flow perpendicular to tangential direction producing with in, outer abrading block 300a, the pressure surface 301a of 300b, 301b is to negative pressure plate 400a, on the working face of the eddy current effect mill chamber 100 producing after the air-flow of the radial circumference direction that the pressure reduction between 400b produces intersects, due to pressure surface 301a, 301b is to negative pressure plate 400a, the speed of the air-flow of the radial circumference direction that the pressure reduction between 400b produces is very high, can reach 500km/h, even be greater than 1000km/h, make material in mill chamber 100 at a high speed, under high-intensity eddy current effect, produce strong head-on collision, autogenous grinding, thereby material is effectively pulverized.And material can be selected to carry out single-stage pulverizing or carry out multi-stage crushing via inside and outside abrading block 300a, 300b via interior abrading block 300a: when work, close discharging opening 111,121, open discharging opening 112,122, material is only sent from discharging opening 112,122 after the pulverization of interior abrading block 300a, reaches single-stage and pulverizes; When work, close discharging opening 112,122, open discharging opening 111,121, material first enters outer crushing chamber 300bb at internal layer crushing chamber 300aa and from discharging opening 111,121, sends after the pulverization of outer abrading block 300b after the pulverization of interior abrading block 300a, reaching twin-stage pulverizes, under same armature spindle 200 rotating speeds, the fineness of materials of pulverizing through twin-stage is thinner than the fineness of materials of pulverizing through single-stage.For the trend of directing material in reducing mechanism 1000, the tooth top of the gear ring 101a of the tooth top of interior abrading block 300a and inner barrel 1a is all set to vertically, by the two side direction middle parts incline structure that raises gradually, the tooth top of the gear ring 101b of the tooth top of outer abrading block 300b and outer cylinder body 1a to be all set to by middle part, to both sides, be raise gradually vertically incline structure.On the side of shell body 100, be also provided with radially feedback outlet 103, after having worked, discharging opening 111,112,121,122 closed, open radially feedback outlet 103, can be by the clout in mill chamber 100 via radially feedback outlet 103 recovery.
Certainly, in order to meet the requirements at the higher level of fineness of materials, can set up abrading block and cylindrical shell in the outside of outer cylinder body 1b again, form three grades or more multistage reducing mechanism, its operation principle is the same with operation principle of the present utility model.
The utility model environment-friendly and energy-efficient eddy mill is adapted to multiple fields, and power consumption of the present utility model is low, its power consumption is 20~50% of general high velocity turbulent flow mill, energy-conservation to 50~80%, and less demanding to armature spindle 200 rotating speeds, general rotating speed requires to reach significant crushing effect.
More than show and described basic principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present utility model; do not departing under the prerequisite of the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.