CN104959184A - High-shear wet-process dispersing pulverizer - Google Patents
High-shear wet-process dispersing pulverizer Download PDFInfo
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- CN104959184A CN104959184A CN201510368235.0A CN201510368235A CN104959184A CN 104959184 A CN104959184 A CN 104959184A CN 201510368235 A CN201510368235 A CN 201510368235A CN 104959184 A CN104959184 A CN 104959184A
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Abstract
The invention discloses a high-shear wet-process dispersing pulverizer. The high-shear wet-process dispersing pulverizer comprises a pulverizing mechanism and a power mechanism. The pulverizing mechanism comprises a feed inlet, a pulverizing chamber and a discharge outlet, wherein one end of the pulverizing chamber is communicated with the feed inlet, and the other end of the pulverizing chamber is communicated with the discharge outlet. The power mechanism comprises a motor and a main shaft, wherein the motor is connected with the main shaft through a coupler. A first-level pulverizing chamber body, a second-level pulverizing chamber body and a third-level pulverizing chamber body are sequentially arranged in the pulverizing chamber. The first-level pulverizing chamber body is located at the feed inlet end. A first-level stator and a first-level rotor are arranged in the first-level pulverizing chamber body. A second-level stator and a second-level rotor are arranged in the second-level pulverizing chamber body. A third-level stator and a third-level rotor are arranged in the third-level pulverizing chamber body. The first-level rotor and the first-level stator are arranged in a matched, staggered-layer and staggered-tooth mode. The second-level rotor and the second-level stator are arranged in a matched, staggered-layer and staggered-tooth mode. The third-level rotor and the third-level stator are arranged in a matched, staggered-layer and staggered-tooth mode. According to the high-shear wet-process dispersing pulverizer, shearing and wet-process pulverizing can be achieved more efficiently, and the requirement for the lift of 20 m and the lift higher than 20 m can be met.
Description
Technical field
The present invention relates to a kind of high shear wet dispersion pulverizer.
Background technology
Rotor on existing market is simple two rows or three rows, the arrangement of tooth is straight line between layers, analyze from the fluid direction of motion, feed liquid can flow out from the beeline channel between every layer of tooth and tooth by high shear force that rotor is formed under high-speed rotation very soon, but also there are some problems.Due to the position relationship of third level rotor, the lift demand of more than 10 meters cannot be realized; The axle of prior art exceeds the best golden ratio 1 to 1.3 of bearing bracket, causes axle head circular runout comparatively large, to such an extent as to the more difficult microsize realizing 30 to 50 in gap between rotor; Existing axle head built-in length has exceeded the end face of charging aperture and first order pulverizing chamber, greatly limit size and the flow of charging like this
,discharging opening is straight tube discharging, and material meeting directly very fast being transferred away, what do not have the longer time carries out the action such as high shear, pulverizing in the 3rd cavity, and crushing effect is poor.
Summary of the invention
The object of the invention is the deficiency overcome in existing product, the high shear wet dispersion pulverizer of a kind of high workload efficiency, good crushing effect is provided.
In order to achieve the above object, the present invention is achieved by the following technical solutions:
A kind of high shear wet dispersion pulverizer of the present invention, comprise disintegrating mechanism and actuating unit, disintegrating mechanism comprises charging aperture, pulverizing chamber and discharging opening, and one end of pulverizing chamber communicates with charging aperture, and the other end communicates with discharging opening, actuating unit comprises motor and main shaft, and motor and main shaft adopt shaft coupling to be connected, one-level pulverizing chamber is provided with successively respectively in pulverizing chamber, secondary pulverizing chamber and three grades of pulverizing chamber, one-level pulverizing chamber is positioned at feed inlet end, pulverize indoor in one-level and be provided with primary stator and primary rotor, pulverize indoor at secondary and be provided with secondary stator and secondary rotor, three grades of stators and three grades of rotors are provided with in three grades of pulverizing chamber, primary stator, secondary stator and three grades of stators are individually fixed on the body of disintegrating mechanism, primary rotor, secondary rotor and three grades of rotors are fixed on main shaft respectively by axle sleeve, and primary rotor, secondary rotor and three grades of rotors respectively with primary stator, secondary stator and three grades of stators coordinate the arrangement of staggered floor side set, be fixedly connected with bracket at the body of disintegrating mechanism and the close motor side of main shaft, the ratio of length and the length of main shaft in bracket that main shaft stretches out bracket is in 1 to 1.3 scopes, the feed inlet end of main shaft does not stretch out primary rotor circle tooth plane, several blade wheels are provided with at the back of three grades of rotors.
The present invention is provided with at disintegrating mechanism and main shaft junction the plate that is tightly connected, and adopts mechanically-sealing apparatus to be tightly connected being tightly connected between plate and the axle sleeve of main shaft.
The diameter of the top ports of discharging opening of the present invention is greater than the diameter of the bottom nozzle of discharging opening.
Primary stator of the present invention is provided with one-level outer ring and one-level inner ring, one-level outer ring is provided with 20 roll flute A, one-level inner ring is provided with 15 roll flute A, roll flute A is crossing with vertical direction, and in β angle, β angle is 15 degree, and primary rotor comprises one-level skin and one-level internal layer, one-level skin is provided with 16 roll flute B, one-level internal layer is provided with 10 roll flute B, and roll flute B is crossing with vertical direction in α angle, and α angle is 30 degree.
Secondary rotor of the present invention is provided with secondary outer ring, secondary centre circle, secondary inner ring, secondary outer ring is provided with 32 roll flute C, and secondary centre circle is provided with 26 roll flute C, and secondary inner ring is provided with 20 roll flute C, roll flute C is crossing with horizontal direction in α angle, α angle is 30 degree, and stator is provided with secondary skin, secondary middle level, secondary internal layer, and secondary skin is provided with 40 roll flute D, secondary middle level is provided with 34 roll flute D, secondary internal layer is provided with 28 roll flute D, and roll flute D is crossing with horizontal direction in β angle, and β angle is 15 degree.
Gap between adjacent mill C on secondary outer ring of the present invention is 8mm, and the gap between the adjacent mill C on secondary centre circle is 8mm, and the gap between the adjacent mill C on secondary inner ring is 8mm.
Three grades of rotors of the present invention are provided with three grades of outer rings, three grades of centre circles, three grades of inner rings, three grades of outer rings are provided with 38 roll flute E, and three grades of centre circles are provided with 32 roll flute E, and three grades of inner rings are provided with 26 roll flute E, roll flute E is crossing with horizontal direction in α angle, α angle is 22 degree, and three grades of stators are provided with three grades of skins, three grades of middle levels, three grades of internal layers, and three grades of skins are provided with 48 roll flute F, three grades of middle levels are provided with 42 roll flute F, three grades of internal layers are provided with 36 roll flute F, and roll flute F is crossing with horizontal direction in β angle, and β angle is 15 degree.
Gap between adjacent roll flute E on three grades of outer rings of the present invention is 6mm, and the gap between the adjacent roll flute E on three grades of centre circles is 6mm, and the gap between the adjacent roll flute E on three grades of inner rings is 6mm.
Gap between adjacent roll flute F on three grades of skins of the present invention is 6mm, and the gap between the adjacent roll flute F on three grades of centre circles is 6mm, and the gap between the adjacent roll flute F on three grades of inner rings is 6mm.
The back of three grades of rotors of the present invention is provided with six blade wheels, and six blade wheels are uniformly distributed.
Beneficial effect of the present invention is as follows: the present invention realizes the effect of shearing, wet pulverizing more efficiently, and good crushing effect, can realize the highest 20 meters and above high-lift requirement.The circular runout of control axle head of the present invention makes the fit dimension of rotor at 30-50 silk, further realizes the ultra-fine grinding effect of material, improves the stability that equipment runs.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of primary stator of the present invention.
Fig. 3 is the structural representation of primary rotor of the present invention.
Fig. 4 is the structural representation of secondary rotor of the present invention.
Fig. 5 is the structural representation of secondary stator of the present invention.
Fig. 6 is the structural representation of three grades of rotors of the present invention.
Fig. 7 is the structure schematic diagram of three grades of rotors of the present invention.
Fig. 8 is the structural representation of three grades of stators of the present invention.
Detailed description of the invention
Below in conjunction with Figure of description, technical scheme of the present invention is described further:
As shown in Fig. 1 to Fig. 8, a kind of high shear wet dispersion pulverizer, comprise disintegrating mechanism and actuating unit, disintegrating mechanism comprises charging aperture 1, pulverizing chamber and discharging opening 11, one end of pulverizing chamber communicates with charging aperture 1, the other end communicates with discharging opening 11, and actuating unit comprises motor 19 and main shaft 16, and motor 19 and main shaft 16 adopt shaft coupling 17 to be connected, one-level pulverizing chamber 3 is provided with successively respectively in pulverizing chamber, secondary pulverizing chamber 7 and three grades of pulverizing chamber 9, one-level pulverizing chamber 3 is positioned at feed inlet end 1, primary stator 2 and primary rotor 4 is provided with in one-level pulverizing chamber 3, secondary stator 5 and secondary rotor 6 is provided with in secondary pulverizing chamber 7, three grades of stators 8 and three grades of rotors 10 are provided with in three grades of pulverizing chamber 9, primary stator 2, secondary stator 5 and three grades of stators 8 are individually fixed on the body of disintegrating mechanism, primary rotor 4, secondary rotor 6 and three grades of rotors 10 are fixed on main shaft 16 respectively by axle sleeve, and primary rotor 4, secondary rotor 6 and three grades of rotors 10 respectively with primary stator 2, secondary stator 5 and three grades of stators 8 coordinate staggered floor side set to arrange, bracket 15 is fixedly connected with at the body of disintegrating mechanism and close motor 19 end of main shaft 16, the ratio of length and the length of main shaft 16 in bracket 15 that main shaft 16 stretches out bracket 15 is in 1 to 1.3 scopes, the feed inlet end of main shaft 16 does not stretch out primary rotor 4 and encloses tooth plane, is provided with several blade wheels 109 at the back of three grades of rotors 10.
Be provided with at disintegrating mechanism and main shaft 16 junction the plate 12 that is tightly connected, and adopt mechanically-sealing apparatus 13 to be tightly connected between the axle sleeve of plate 12 and main shaft 16 that is tightly connected.
The diameter of the top ports of discharging opening 1 is greater than the diameter of the bottom nozzle of discharging opening 1.
Primary stator 2 is provided with one-level outer ring 23 and one-level inner ring 24, one-level outer ring 23 is provided with 20 roll flute A231, one-level inner ring 24 is provided with 15 roll flute A231, roll flute A231 is crossing with vertical direction, and in β angle, β angle is 15 degree, and primary rotor 4 comprises one-level outer 41 and one-level internal layer 42, one-level skin 41 is provided with 16 roll flute B411, one-level internal layer 42 is provided with 10 roll flute B411, and roll flute B411 is crossing with vertical direction in α angle, and α angle is 30 degree.
Secondary rotor 6 is provided with secondary outer ring 61, secondary centre circle 62, secondary inner ring 63, secondary outer ring 61 is provided with 32 roll flute C64, secondary centre circle 62 is provided with 26 roll flute C64, secondary inner ring 63 is provided with 20 roll flute C64, roll flute C64 is crossing with horizontal direction in b angle, b angle is 30 degree, secondary stator 5 is provided with secondary skin 55, secondary middle level 56, secondary internal layer 57, secondary skin 55 is provided with 40 roll flute D58, secondary middle level 56 is provided with 34 roll flute D58, secondary internal layer 57 is provided with 28 roll flute D58, and roll flute D58 is crossing with horizontal direction in c angle, and c angle is 15 degree.
Gap between adjacent roll flute C64 on secondary outer ring 61 is 8mm, and the gap between the adjacent mill C64 on secondary centre circle 62 is 8mm, and the gap between the adjacent mill C64 on secondary inner ring 63 is 8mm.
Three grades of rotors 10 are provided with 101, three grades, three grades of outer rings centre circle, 102, three grades of inner rings 103, three grades of outer rings 101 are provided with 38 roll flute E104, three grades of centre circles 102 are provided with 32 roll flute E104, three grades of inner rings 103 are provided with 26 roll flute E104, roll flute E104 is crossing with horizontal direction in d angle, d angle is 22 degree, three grades of stators 8 are provided with three grades of skins, 86, three grades, 85, three grades of middle levels internal layer 87, three grades of skins 87 are provided with 48 roll flute F88, three grades of middle levels 86 are provided with 42 roll flute F88, three grades of internal layers 87 are provided with 36 roll flute F88, and roll flute F88 is crossing with horizontal direction in e angle, and e angle is 15 degree.
Gap between adjacent roll flute E104 on three grades of outer rings 101 is 6mm, and the gap between the adjacent roll flute E104 on three grades of centre circles 102 is 6mm, and the gap between the adjacent roll flute E104 on three grades of inner rings 103 is 6mm.
Gap between adjacent roll flute F88 on three grades of skins 85 is 6mm, and the gap between the adjacent roll flute F88 on three grades of centre circles 102 is 6mm, and the gap between the adjacent roll flute F88 on three grades of inner rings 103 is 6mm.
The back of three grades of rotors 10 is provided with six blade wheels, 109, six blade wheels 109 and is uniformly distributed.
The present invention effectively prevents liquid from being flowed out by main shaft 16 by the plate 12 that is tightly connected, between the axle sleeve of plate 12 and main shaft 16 that is tightly connected, adopt mechanically-sealing apparatus 13 to be tightly connected, and effectively prevents material from machine sealing position seepage, ensure that the cleannes of material.Primary rotor 4 of the present invention, secondary rotor 6 and three grades of rotors 10 coordinate staggered floor side set to arrange with primary stator 2, secondary stator 5 and three grades of stators 8 respectively, and make shearing, pulverize, grind more thoroughly, more evenly, operating efficiency is high.The back of three grades of rotors 10 is provided with several blade wheels 109, can increase the lift of 15 meters, comminuting matter better effects if, evenly.The ratio of length and the length of main shaft 16 in bracket 15 that main shaft 16 stretches out bracket 15, in 1 to 1.3 scopes, effectively solves the requirement that axle head circular runout is less than 5, can realize the gap of distalmost end rotor between 30-50 silk.The feed inlet end of main shaft 16 does not stretch out primary rotor 4 and encloses tooth plane, effectively prevents material seepage to go out.The diameter of the top ports of discharging opening 1 is greater than the diameter of the bottom nozzle of discharging opening 1.What can allow the material longer time like this is carried out the actions such as high shear, pulverizing, grinding by rotor in pulverizer, realizes the wet pulverizing effect of efficient, high-lift, high stability, high shear.
The present invention realizes the effect of shearing, wet pulverizing more efficiently, and good crushing effect, can realize the highest 20 meters and above high-lift requirement.The circular runout of control axle head of the present invention makes the fit dimension of rotor at 30-50 silk, further realizes the ultra-fine grinding effect of material, improves the stability that equipment runs.
With regard to fluorine chemical, the fluorine chemical raw material of charging 3mm, makes a call to a fineness at 500 microns positive and negative 30 with original rotor, and make a call to one time at 300 microns positive and negative 10 with high shear wet dispersion pulverizer of the present invention, domain size distribution also becomes concentrated.
The crushing effect of agricultural chemicals is more obvious, and the pulverizer of prior art pulverizes the effect of a time at 100 microns positive and negative 30, and high shear wet dispersion pulverizer of the present invention pulverizes the effect of a time at 20 microns positive and negative 5.
It should be noted that above what enumerate is only a kind of specific embodiment of the present invention.Obviously, the invention is not restricted to above embodiment, many distortion can also be had.In a word, all distortion that those of ordinary skill in the art can directly derive from content disclosed by the invention or associate, all should think protection scope of the present invention.
Claims (10)
1. a high shear wet dispersion pulverizer, it is characterized in that, comprise disintegrating mechanism and actuating unit, described disintegrating mechanism comprises charging aperture (1), pulverizing chamber and discharging opening (11), one end of described pulverizing chamber communicates with charging aperture (1), the other end communicates with discharging opening (11), and described actuating unit comprises motor (19) and main shaft (16), and described motor (19) and main shaft (16) adopt shaft coupling (17) to be connected, one-level pulverizing chamber (3) is provided with respectively successively in described pulverizing chamber, secondary pulverizing chamber (7) and three grades of pulverizing chamber (9), one-level pulverizing chamber (3) is positioned at feed inlet end (1), primary stator (2) and primary rotor (4) is provided with in one-level pulverizing chamber (3), secondary stator (5) and secondary rotor (6) is provided with in secondary pulverizing chamber (7), three grades of stators (8) and three grades of rotors (10) are provided with in three grades of pulverizing chamber (9), described primary stator (2), secondary stator (5) and three grades of stators (8) are individually fixed on the body of described disintegrating mechanism, described primary rotor (4), secondary rotor (6) and three grades of rotors (10) are fixed on described main shaft (16) respectively by axle sleeve, and described primary rotor (4), secondary rotor (6) and three grades of rotors (10) respectively with described primary stator (2), secondary stator (5) and three grades of stators (8) coordinate the arrangement of staggered floor side set, hold at the body of described disintegrating mechanism and the close motor (19) of described main shaft (16) and be fixedly connected with bracket (15), the ratio of length and the length of main shaft (16) in bracket (15) that described main shaft (16) stretches out bracket (15) is in 1 to 1.3 scopes, the feed inlet end of described main shaft (16) does not stretch out primary rotor (4) circle tooth plane, is provided with several blade wheels (109) at the back of described three grades of rotors (10).
2. high shear wet dispersion pulverizer according to claim 1, it is characterized in that, be provided with the plate that is tightly connected (12) at described disintegrating mechanism and main shaft (16) junction, and adopt mechanically-sealing apparatus (13) to be tightly connected between the described plate that is tightly connected (12) and the axle sleeve of main shaft (16).
3. high shear wet dispersion pulverizer according to claim 1, is characterized in that, the diameter of the top ports of described discharging opening (1) is greater than the diameter of the bottom nozzle of discharging opening (1).
4. high shear wet dispersion pulverizer according to claim 1, it is characterized in that, described primary stator (2) is provided with one-level outer ring (23) and one-level inner ring (24), described one-level outer ring (23) is provided with 20 roll flute A(231), described one-level inner ring (24) is provided with 15 roll flute A(231), described roll flute A(231) crossing with vertical direction in β angle, described β angle is 15 degree, described primary rotor (4) comprises one-level skin (41) and one-level internal layer (42), described one-level skin (41) is provided with 16 roll flute B(411), described one-level internal layer (42) is provided with 10 roll flute B(411), described roll flute B(411) crossing with vertical direction in α angle, described α angle is 30 degree.
5. high shear wet dispersion pulverizer according to claim 1, it is characterized in that, described secondary rotor (6) is provided with secondary outer ring (61), secondary centre circle (62), secondary inner ring (63), described secondary outer ring (61) is provided with 32 roll flute C(64), described secondary centre circle (62) is provided with 26 roll flute C(64), described secondary inner ring (63) is provided with 20 roll flute C(64), described roll flute C(64) crossing with horizontal direction in b angle, described b angle is 30 degree, described secondary stator (5) is provided with secondary skin (55), secondary middle level (56), secondary internal layer (57), described secondary skin (55) is provided with 40 roll flute D(58), described secondary middle level (56) is provided with 34 roll flute D(58), described secondary internal layer (57) is provided with 28 roll flute D(58), described roll flute D(58) crossing with horizontal direction in c angle, described c angle is 15 degree.
6. high shear wet dispersion pulverizer according to claim 5, it is characterized in that, the described adjacent roll flute C(64 be positioned on secondary outer ring (61)) between gap be 8mm, described be positioned on secondary centre circle (62) adjacent mill C(64) between gap be 8mm, described in be positioned on secondary inner ring (63) adjacent mill C(64) between gap be 8mm.
7. high shear wet dispersion pulverizer according to claim 1, it is characterized in that, described three grades of rotors (10) are provided with three grades of outer rings (101), three grades of centre circles (102), three grades of inner rings (103), described three grades of outer rings (101) are provided with 38 roll flute E(104), described three grades of centre circles (102) are provided with 32 roll flute E(104), described three grades of inner rings (103) are provided with 26 roll flute E(104), described roll flute E(104) crossing with horizontal direction in d angle, described d angle is 22 degree, described three grades of stators (8) are provided with three grades of skins (85), three grades of middle levels (86), three grades of internal layers (87), described three grades of skins (87) are provided with 48 roll flute F(88), described three grades of middle levels (86) are provided with 42 roll flute F(88), described three grades of internal layers (87) are provided with 36 roll flute F(88), described roll flute F(88) crossing with horizontal direction in e angle, described e angle is 15 degree.
8. high shear wet dispersion pulverizer according to claim 7, it is characterized in that, the described adjacent roll flute E(104 be positioned on three grades of outer rings (101)) between gap be 6mm, the described adjacent roll flute E(104 be positioned on three grades of centre circles (102)) between gap be 6mm, described in be positioned at adjacent roll flute E(104 on three grades of inner rings (103)) between gap be 6mm.
9. high shear wet dispersion pulverizer according to claim 7, it is characterized in that, the described adjacent roll flute F(88 be positioned on three grades of skins (85)) between gap be 6mm, the described adjacent roll flute F(88 be positioned on three grades of centre circles (102)) between gap be 6mm, described in be positioned at adjacent roll flute F(88 on three grades of inner rings (103)) between gap be 6mm.
10. high shear wet dispersion pulverizer according to claim 1, is characterized in that, the back of described three grades of rotors (10) is provided with six blade wheels (109), and described six blade wheels (109) are uniformly distributed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510368235.0A CN104959184A (en) | 2015-06-30 | 2015-06-30 | High-shear wet-process dispersing pulverizer |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510368235.0A CN104959184A (en) | 2015-06-30 | 2015-06-30 | High-shear wet-process dispersing pulverizer |
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| CN201510368235.0A Pending CN104959184A (en) | 2015-06-30 | 2015-06-30 | High-shear wet-process dispersing pulverizer |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106923702A (en) * | 2015-12-31 | 2017-07-07 | 九阳股份有限公司 | A kind of soy bean milk making machine |
| CN107520006A (en) * | 2016-06-21 | 2017-12-29 | 上海弗鲁克科技发展有限公司 | Vaccine high efficiency reactor and its rotor component |
| CN109821629A (en) * | 2019-03-26 | 2019-05-31 | 深圳市华星光电技术有限公司 | Rub mechanism |
| CN110551406A (en) * | 2018-05-31 | 2019-12-10 | 丰城三友制笔科技有限公司 | alkaline violet 5BN alkalization process based on high-shear wet grinding |
| CN110551405A (en) * | 2018-05-30 | 2019-12-10 | 丰城三友制笔科技有限公司 | Phenol-free production process of basic violet 5BN |
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| CN110551405A (en) * | 2018-05-30 | 2019-12-10 | 丰城三友制笔科技有限公司 | Phenol-free production process of basic violet 5BN |
| CN110551406A (en) * | 2018-05-31 | 2019-12-10 | 丰城三友制笔科技有限公司 | alkaline violet 5BN alkalization process based on high-shear wet grinding |
| CN109821629A (en) * | 2019-03-26 | 2019-05-31 | 深圳市华星光电技术有限公司 | Rub mechanism |
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Application publication date: 20151007 |
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| WD01 | Invention patent application deemed withdrawn after publication |