CN106904993A - 一种多孔陶瓷 - Google Patents
一种多孔陶瓷 Download PDFInfo
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- CN106904993A CN106904993A CN201710162646.3A CN201710162646A CN106904993A CN 106904993 A CN106904993 A CN 106904993A CN 201710162646 A CN201710162646 A CN 201710162646A CN 106904993 A CN106904993 A CN 106904993A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 22
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 15
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000003763 carbonization Methods 0.000 claims abstract description 9
- 239000011148 porous material Substances 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000004927 clay Substances 0.000 claims abstract description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- 229920002472 Starch Polymers 0.000 claims description 2
- 239000002817 coal dust Substances 0.000 claims description 2
- 239000007789 gas Substances 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims description 2
- 238000005554 pickling Methods 0.000 claims description 2
- 239000008107 starch Substances 0.000 claims description 2
- 235000019698 starch Nutrition 0.000 claims description 2
- 238000010521 absorption reaction Methods 0.000 abstract description 2
- 238000013329 compounding Methods 0.000 abstract description 2
- 230000007423 decrease Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/14—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
- C04B38/063—Preparing or treating the raw materials individually or as batches
- C04B38/0635—Compounding ingredients
- C04B38/0645—Burnable, meltable, sublimable materials
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
- C04B38/063—Preparing or treating the raw materials individually or as batches
- C04B38/0635—Compounding ingredients
- C04B38/0645—Burnable, meltable, sublimable materials
- C04B38/068—Carbonaceous materials, e.g. coal, carbon, graphite, hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/349—Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
- C04B2235/422—Carbon
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
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- Porous Artificial Stone Or Porous Ceramic Products (AREA)
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Abstract
本发明公开了一种多孔陶瓷,该发明是由碳化硅藻土,活性炭,粘土,造孔剂,水混合制备而成。本发明的多孔陶瓷,主要以硅藻土,活性炭,黏土为主要原材料,大大降低了多孔陶瓷的生产成本,并添加适量复配的造孔剂,在保证造孔量的较多的情况下,多孔陶瓷的吸水率和气孔率逐渐升高,而且不会引起体积密度和抗折强度的下降。
Description
技术领域
本发明涉及化工领域,具体涉及一种多孔陶瓷。
背景技术
多孔陶瓷是一种含有气孔的固体材料,一般来说,气孔在多孔陶瓷体中所占的体积分数在20%到95%之间。多孔陶瓷作为固液分离介质、液体的过滤净化、气体净化以及化学反应的催化剂载体等广泛应用在环保、化工、冶金医药及生物医学等领域。
硅藻土是由统称为硅藻的单细胞藻类死亡以后的硅酸盐遗骸形成的,其本质是含水的非晶质SiO2,因其具有巨大的比表面、强大的吸附性以及表面电性等特点,在污水处理、各种填料、涂料添加剂等场合得到广泛应用。硅藻土来源广泛,价格低廉,本身就具有大量微孔,是制备多孔陶瓷的理想原料。
发明内容
本发明目的在于,提供一种多孔陶瓷,本发明采用的技术方案如下:
一种多孔陶瓷,其特征在于,由以下组分按重量百分比混合制备而成:
碳化硅藻土 45-65份
活性炭 5-20份
粘土 10-20份
造孔剂 5-15份
水 5-30份。
进一步地,所述的碳化硅藻土粒径在300-500目。
进一步地,所述的碳化硅藻土是经酸洗后,于氮气保护下在800-1000℃高温碳化处理。
进一步地,所述的造孔剂是由淀粉与煤粉按照重量比为1:1混合组成。
本发明相对于现有技术的有益效果是:本发明的多孔陶瓷,主要以硅藻土,活性炭,黏土为主要原材料,大大降低了多孔陶瓷的生产成本,并添加适量复配的造孔剂,在保证造孔量的较多的情况下,多孔陶瓷的吸水率和气孔率逐渐升高,而且不会引起体积密度和抗折强度的下降。
具体实施方式
以下将结合实施例对本发明的构思及产生的技术效果进行清楚、完整地描述,以充分地理解本发明的目的、特征和效果。显然,所描述的实施例只是本发明的一部分实施例,而不是全部实施例,基于本发明的实施例,本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例,均属于本发明保护的范围。
实施例1:一种多孔陶瓷,其特征在于,由以下组分按重量百分比混合制备而成:
碳化硅藻土 50份
活性炭 12份
粘土 15份
造孔剂 8份
水 15份。
实施例2:一种多孔陶瓷,其特征在于,由以下组分按重量百分比混合制备而成:
碳化硅藻土 58份
活性炭 8份
粘土 12份
造孔剂 7份
水 15份。
以上对本发明的较佳实施方式进行了具体说明,但本发明创造并不限于所述实施例,熟悉本领域的技术人员在不违背本发明精神的前提下还可作出种种的等同变型或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。
Claims (4)
1.一种多孔陶瓷,其特征在于,由以下组分按重量百分比混合制备而成:
碳化硅藻土 45-65份
活性炭 5-20份
粘土 10-20份
造孔剂 5-15份
水 5-30份。
2.根据权利要求1所述的多孔陶瓷,其特征在于,所述的碳化硅藻土粒径在300-500目。
3.根据权利要求1所述的多孔陶瓷,其特征在于,所述的碳化硅藻土是经酸洗后,于氮气保护下在800-1000℃高温碳化处理。
4.根据权利要求1所述的多孔陶瓷,其特征在于,所述的造孔剂是由淀粉与煤粉按照重量比为1:1混合组成。
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107399987A (zh) * | 2017-07-27 | 2017-11-28 | 九江汇泰科技有限公司 | 采用生物质粉料为造孔剂的多孔陶瓷 |
CN109824377A (zh) * | 2019-02-25 | 2019-05-31 | 吕莉 | 一种复合骨架增强陶瓷基滤料的制备方法 |
WO2019119612A1 (zh) * | 2017-12-21 | 2019-06-27 | 深圳市卓力能电子有限公司 | 一种新型多孔陶瓷加热体的制备工艺 |
-
2017
- 2017-03-18 CN CN201710162646.3A patent/CN106904993A/zh not_active Withdrawn
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107399987A (zh) * | 2017-07-27 | 2017-11-28 | 九江汇泰科技有限公司 | 采用生物质粉料为造孔剂的多孔陶瓷 |
WO2019119612A1 (zh) * | 2017-12-21 | 2019-06-27 | 深圳市卓力能电子有限公司 | 一种新型多孔陶瓷加热体的制备工艺 |
CN109824377A (zh) * | 2019-02-25 | 2019-05-31 | 吕莉 | 一种复合骨架增强陶瓷基滤料的制备方法 |
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