Preparation method of inulin particles
Technical Field
The invention belongs to the technical field of new resource food processing, and particularly relates to a preparation method of inulin particles.
Background
Inulin (inulin), also known as inulin, is a chain polysaccharide formed by connecting a plurality of fructosyl groups by beta-D-fructosyl glycosidic bonds (1 → 2), and the terminal usually contains an alpha-D-glucosyl group. Inulin has the formula GFn, or Fm. Wherein G is a terminal Glucose unit (Glucose), F represents a Fructose molecule (Fructose), and n or m represents the number of Fructose units. Inulin has physiological functions of reducing blood lipid, improving intestinal environment, promoting proliferation of probiotics, preventing and treating constipation, preventing colon cancer, promoting mineral absorption, preventing obesity, and causing no blood sugar fluctuation, and can be used as food for diabetic patients. In 2009, the health department approved inulin as a new resource food, and inulin as a soluble dietary fiber is increasingly applied in the fields of food, medicine, health care and the like.
Inulin has a molecular conformation with three forms, alpha-, beta-and gamma-which are identical in composition but differ in some physicochemical properties and biological activities, the most significant difference being water solubility, which differs under different conditions. Beta-inulin has a solubility 8 times higher than gamma-inulin at 40 ℃. The degree of polymerization of inulin also has a greater influence on the solubility, with short-chain inulin generally being more soluble in water than long-chain inulin, and the solubility of inulin increasing significantly with increasing temperature. Ordinary inulin has a solubility of about 6% at 10 ℃ and a solubility of about 33% at 90 ℃.
At present, inulin manufacturers mainly make inulin into granules for sale, and often need to add a binder into raw materials in order to increase the granulation effect of the inulin, for example, the technical scheme disclosed in the patent with the application number of 201210509378.5 is to add sodium carboxymethylcellulose and carrageenan into a formula as the binder, and the addition of the binder affects the purity of inulin granules and also increases the production cost.
Disclosure of Invention
The invention aims to provide a preparation method of inulin particles, which aims to overcome the defect that inulin particles in the prior art need to be added with a binder as an auxiliary agent.
In order to solve the technical problems, the invention adopts the following technical scheme:
a preparation method of inulin particles comprises the following steps:
(1) sieving: sieving inulin with 100 mesh sieve;
(2) mixing: preserving the heat of the sieved inulin in constant-temperature drying equipment for 1-2 h, adding the inulin into a granulator, and mixing the inulin and water according to a mass ratio of (50-80): (10-30) adding water according to the proportion, and stirring and mixing to obtain a mixture, wherein the water temperature is 30-50 ℃;
(3) and (3) granulation: granulating the mixture obtained in the step (2) in a granulator;
(4) and (3) drying: drying the inulin particles obtained in the step (3) at 50-60 ℃ for 5-8 h to obtain the inulin particles;
in the step (1), in the inulin, the inulin with the polymerization degree of 2-10 accounts for 20-40%, the inulin with the polymerization degree of 11-20 accounts for 20-30%, the inulin with the polymerization degree of 40-60 accounts for 5-10%, and the balance is the inulin with other polymerization degrees.
The invention improves the dissolution speed of inulin particles in water by improving the proportion of inulin with various polymerization degrees in the inulin, and simultaneously can improve the hardness of the inulin particles by adjusting the proportion of inulin with various polymerization degrees in the inulin, thereby reducing the powder generated in the product transportation process.
The inulin in the step (1) is prepared by the following method:
(1a) cleaning and mashing chicory, then adding the chicory into water with the temperature of 80-90 ℃, uniformly stirring, and carrying out heat preservation treatment for 3-8 h;
(2a) cooling the mixture obtained in the step (1a) to 35-40 ℃, adding cellulase and pectinase into the mixture, performing enzymolysis for 1-5 hours at 40-50 ℃, and then performing suction filtration;
(3a) passing the filtrate obtained in step (2a) through an activated carbon column and a debittering resin column in sequence, and collecting effluent liquid;
(4a) adding inulin endonuclease into the effluent liquid obtained in the step (3a), reacting at the temperature of 28-35 ℃ for 2-8 h, centrifuging, and collecting supernatant liquid;
(5a) treating the supernatant obtained in the step (4a) with a nanofiltration membrane, and collecting filtrate to obtain an inulin solution;
(6a) freeze-drying the inulin solution obtained in step (5a) to obtain inulin.
In the step (2a), the adding amount of the cellulase in the mixture is 1000-1500U/L, preferably 1000-1200U/L.
In the step (2a), the adding amount of the pectinase in the mixture is 2000-2500U/L, preferably 2300-2500U/L.
In the step (3a), the debittering resin column is an HZ816 resin column or an HZ803 resin column, and the HZ816 resin column is preferred.
In the step (3a), the flow rate of the filtrate passing through the activated carbon column is 1.5-3 BV, preferably 1.5 BV; the willow filtrate passing through the debitterized resin column is 1-3 BV, preferably 2 BV.
In the step (4a), the addition amount of the endo-inulinase is 500-1000U/L, preferably 800-1000U/L.
In the step (5a), the nanofiltration membrane is a sulfonated polysulfone composite nanofiltration membrane with the aperture of 0.2-0.6 nanometer.
In the step (1), the content of beta-inulin in the inulin is more than 50%.
In the step (3), the particle size of the obtained inulin particles is 1-3 mm.
Has the advantages that:
the invention discloses a preparation method of powder particles, which reduces the dissolving time of inulin in water and improves the dissolving efficiency by adjusting the proportion of inulin with various polymerization degrees. The final inulin particle complete dissolution time is only 30-50 s, the inulin particle has uniform particle size, complete shape, smooth surface and fine and compact section tissue, and has good market prospect.
Detailed Description
The invention will be better understood from the following examples. However, those skilled in the art will readily appreciate that the description of the embodiments is only for illustrating the present invention and should not be taken as limiting the invention as detailed in the claims.
The cellulase and pectinase used in the invention are purchased from Novoxin, and the inulin is internally cut and purchased from
Example 1: effect of cellulase and pectinase ratio on inulin extraction yield
The production method of inulin comprises the following steps:
(1a) cleaning and mashing chicory, then adding the chicory into water with the temperature of 80-90 ℃, uniformly stirring, and carrying out heat preservation treatment for 3-8 h;
(2a) cooling the mixture obtained in the step (1a) to 35-40 ℃, adding cellulase and pectinase into the mixture, performing enzymolysis for 1-5 hours at 40-50 ℃, and then performing suction filtration;
(3a) sequentially passing the filtrate obtained in the step (2a) through an activated carbon column and a debittering resin column at the flow rates of 1.5BV and 2BV respectively, and collecting effluent liquid;
(4a) adding 1000U/L of inulinase into the effluent liquid obtained in the step (3a), reacting at the temperature of 28-35 ℃ for 2-8 h, centrifuging, and collecting supernatant;
(5a) treating the supernatant obtained in the step (4a) with a nanofiltration membrane, and collecting filtrate to obtain an inulin solution;
(6a) freeze-drying the inulin solution obtained in step (5a) to obtain inulin.
Selecting cellulase and pectinase with the enzyme activity ratio of 1: 1. 1: 1.5, 1: 2. 1: 2.5, 1: 3 the inulin extraction rates obtained are shown in the following table:
TABLE 1 Effect of enzyme activity ratio of cellulase and pectinase on inulin extraction yield
Example 2: the debitterized resin column has influence on the removal rate of bitter substance and bitter peptide in inulin.
(1a) Cleaning and mashing chicory, then adding the chicory into water with the temperature of 80-90 ℃, uniformly stirring, and carrying out heat preservation treatment for 3-8 h;
(2a) cooling the mixture obtained in the step (1a) to 35-40 ℃, adding cellulase and pectinase into the mixture, performing enzymolysis for 1-5 hours at 40-50 ℃, and then performing suction filtration;
(3a) sequentially passing the filtrate obtained in the step (2a) through an activated carbon column and a debittering resin column at the flow rates of 1.5BV and 2BV respectively, and collecting effluent liquid;
(4a) adding 1000U/L of inulinase into the effluent liquid obtained in the step (3a), reacting at the temperature of 28-35 ℃ for 2-8 h, centrifuging, and collecting supernatant;
(5a) treating the supernatant obtained in the step (4a) with a nanofiltration membrane, and collecting filtrate to obtain an inulin solution;
(6a) freeze-drying the inulin solution obtained in step (5a) to obtain inulin.
The contents of bitter substance and bitter peptide in inulin obtained by selecting HZ816 resin column or HZ803 resin column are shown in Table 2:
TABLE 2 influence of the enzyme activity ratio of cellulase and pectinase on inulin extraction yield
Resin column type
|
HZ816 resin column
|
HZ803 resin column
|
Bitter principle content
|
1~1.2ppm
|
0.5~0.6ppm
|
Content of bitter peptides
|
0.8~1.1ppm
|
0.3~0.5ppm |
The content of lead (mg/kg) in the obtained inulin is less than or equal to 1.0, and the content of arsenic (mg/kg) is less than or equal to 0.5, which meets the relevant standards.
Example 3: influence of the addition amount of inulinase on the polymerization degree of inulin.
(1a) Cleaning and mashing chicory, then adding the chicory into water with the temperature of 80-90 ℃, uniformly stirring, and carrying out heat preservation treatment for 3-8 h;
(2a) cooling the mixture obtained in the step (1a) to 35-40 ℃, adding cellulase and pectinase into the mixture, performing enzymolysis for 1-5 hours at 40-50 ℃, and then performing suction filtration;
(3a) sequentially passing the filtrate obtained in the step (2a) through an activated carbon column and a debittering resin column at the flow rates of 1.5BV and 2BV respectively, and collecting effluent liquid;
(4a) adding inulin endonuclease into the effluent liquid obtained in the step (3a), reacting at the temperature of 28-35 ℃ for 2-8 h, centrifuging, and collecting supernatant liquid;
(5a) treating the supernatant obtained in the step (4a) with a nanofiltration membrane, and collecting filtrate to obtain an inulin solution;
(6a) freeze-drying the inulin solution obtained in step (5a) to obtain inulin.
When the amount of the endoinulinase added was 500U/L, 600U/L, 700U/L, 800U/L, 900U/L, 1000U/L, the polymerization degree of inulin was as shown in Table 3:
TABLE 3 Effect of the amount of endo-inulinase added on the polymerization degree of inulin
Example 4: influence of inulin polymerization degree on the rate of dissolution of inulin particles.
(1) Sieving: sieving inulin with 100 mesh sieve; the inulin with the polymerization degree of 2-10 is 20-40%, the inulin with the polymerization degree of 11-20 is 20-30%, the inulin with the polymerization degree of 40-60 is 5-10%, and the rest is inulin with other polymerization degrees.
(2) Mixing: keeping the temperature of the sieved inulin in constant-temperature drying equipment for 1-2 h, adding the inulin into a granulator, and mixing the inulin with water according to a mass ratio of 50: adding water in a ratio of 20, stirring and mixing to obtain a mixture, wherein the water temperature is 30-50 ℃;
(3) and (3) granulation: granulating the mixture obtained in the step (2) in a granulator;
(4) and (3) drying: and (4) drying the inulin particles obtained in the step (3) at 50-60 ℃ for 5-8 h to obtain the inulin.
And dissolving the inulin particles in water at 70-90 ℃.
TABLE 4 influence of inulin polymerization degree on inulin particle dissolution time
Example 5: the effect of the ratio of mass of inulin to water on the hardness of the inulin particles.
(1) Sieving: sieving inulin with 100 mesh sieve; the inulin with the polymerization degree of 2-10 is 20-40%, the inulin with the polymerization degree of 11-20 is 20-30%, the inulin with the polymerization degree of 40-60 is 5-10%, and the rest is inulin with other polymerization degrees.
(2) Mixing: preserving the heat of the sieved inulin in constant-temperature drying equipment for 1-2 h, adding the inulin into a granulator, and mixing the inulin and water according to a mass ratio of (50-80): (10-30) adding water according to the proportion, and stirring and mixing to obtain a mixture, wherein the water temperature is 30-50 ℃;
(3) and (3) granulation: granulating the mixture obtained in the step (2) in a granulator;
(4) and (3) drying: and (4) drying the inulin particles obtained in the step (3) at 50-60 ℃ for 5-8 h to obtain the inulin.
TABLE 5 influence of inulin to water mass ratio on inulin particle hardness