CN106886204B - Coal-fired flue-gas pollution reducing facility remote comprehensive control system - Google Patents

Coal-fired flue-gas pollution reducing facility remote comprehensive control system Download PDF

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Publication number
CN106886204B
CN106886204B CN201710295488.9A CN201710295488A CN106886204B CN 106886204 B CN106886204 B CN 106886204B CN 201710295488 A CN201710295488 A CN 201710295488A CN 106886204 B CN106886204 B CN 106886204B
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data
module
configuration
alarm
remote
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CN106886204A (en
Inventor
张丕军
王青
毕庚尧
尹磊
武云荣
高超
卢忠阳
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Shandong Guoshun Construction Group Co Ltd
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Shandong Guoshun Construction Group Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/4185Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication
    • G05B19/4186Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication by protocol, e.g. MAP, TOP
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/33Director till display
    • G05B2219/33273DCS distributed, decentralised controlsystem, multiprocessor

Abstract

The invention discloses a kind of coal-fired flue-gas pollution reducing facility remote comprehensive control systems, including the remote engineering teacher station for completing system database, history library, figure, control language configuration and lower dress function;With, for calling and show the figure of configuration, displaying scene real time data and state, show historical data, and complete to control to adjust, trend is shown, the remote operation station of alarm indication function;With for calling and showing the figure of configuration, displaying scene real time data, equipment state, trend shown, the client of alarm indication function;With, for complete client data request and real time data push task cloud service system;With Field Monitoring System for monitoring site various kinds of equipment;With for realizing the communication with all kinds of fieldbus instruments, PLC, smart machine, RTU, complete the explanation and data format conversion function of various communication protocols, the security gateway of historgraphic data recording.

Description

Coal-fired flue-gas pollution reducing facility remote comprehensive control system
The present invention relates to environment protection desulphurization DCS is long-range and Video Remote Comprehensive Control Technology field, specifically a kind of combustion Flue-gas pollution reducing facility remote comprehensive control system.
DCS control system traditional at this stage is the product that computer technology, control technology and network technology height combine, It generallys use several controllers (process station) to control numerous control points in a production process, lead between each controller It crosses and is connected to the network and data exchange can be carried out.Operation uses computer operator station, is connect by network with controller, collects production Data convey operational order.Therefore, the main feature of DCS, which is attributed to, is in short exactly: decentralised control centralized management.Video prison Control system is then made of camera shooting, transmission, control, display, 5 major part of record registration.Video camera will by coaxial video cable For transmission of video images to control host, vision signal is assigned to each monitor and video recording equipment again by control host, while can be incited somebody to action The voice signal for needing to transmit, which synchronizes, to be entered into video recorder.By controlling host, the capable of emitting instruction of operator, to holder The movement of upper and lower, left and right carries out control and carries out the operation of focusing and zooming to camera lens, and can be realized by control host more Switching between road video camera and holder.Using special video record processing mode, typing, playback, processing etc. can be carried out to image Operation makes video recording effect reach best.Traditional DCS and video monitoring system is focused only in some power plant or steel mill is only Vertical operation, large-scale specialized running team can not look into real time when possessing many projects in the same control room See the traffic-operating period for being distributed in nationwide each project.For runing the construction of team, there is the same scene dispersion In the case where the more set DCS systems of distribution, the independent operating of system can bring more personnel depalies to operation team, increase business Cost.
The purpose of the present invention is to provide a kind of coal-fired flue-gas pollution reducing facility remote comprehensive control systems, for solving Existing DCS and video monitoring system are independent operating, and Large-scale professionalization runs team cannot be within the same period in real time It checks the traffic-operating period for being distributed in nationwide each project, the potential problems occurred during operation can not be analyzed in time, When more set DCS system dispersed distributions occurs in a scene, the independent operating of system can bring more personnel to operation team The problem of configuring, considerably increasing operation cost.
The technical scheme adopted by the invention to solve the technical problem is that: coal-fired flue-gas pollution reducing facility remote comprehensive control System processed, characterized in that including
Remote engineering teacher for completing system database, history library, figure, control language configuration and lower dress function stands; With,
For calling and showing the figure of configuration, displaying scene real time data and state, historical data is shown, and complete to control System is adjusted, trend is shown, the remote operation station of alarm indication function;With,
For calling and showing the figure of configuration, displaying scene real time data, equipment state, trend shown, alarm indication The client of function;With,
For completing the cloud service system of client data request and real time data push task;With,
Field Monitoring System for monitoring site various kinds of equipment;With,
For realizing the communication with all kinds of fieldbus instruments, PLC, smart machine, RTU, various communication protocols are completed It explains and data format conversion function, the security gateway of historgraphic data recording.
Further, remote engineering teacher station includes GTPLUS Project Configuration system, and GTPLUS Project Configuration system includes being System deployment configuration, graphic configuration, database con-figuration, communications protocol configuration, remote download tool;
The system deployment configuration is grouped newly built construction and calculates newly built construction for creating newly built construction Machine quantity and IP are configured;The graphic configuration is used to carry out the graphic element on flow for displaying figure;The database Configuration is for storing data;The communications protocol configuration for communicating, including Profibus DP, Modbus RTU, Modbus TCP, OPC agreement, ODBC agreement, custom protocol, Hollysys's MACSV communications protocol, Hollysys's MACS6 communications protocol, Siemens's S7400 communications protocol;The remote download tool is for fill under Project Configuration data place remote;
Remote operation station includes flow chart display module, remotely control and regulation module, alarm monitoring module, historical data are looked into Ask module, large screen display module;
The flow chart display module is used to show live technical process and related dynamic to graphically Information, and have and dynamic point is operated;The long-range control and regulation module adjusts behaviour for controlling various closed loops Make device, remotely modifying setting value, switching control mode and adjusting loop parameter;Control various open loop controls operator face Plate is remotely operated to object is steered;The alarm monitoring module includes that technique Realtime Alerts and equipment state monitor, The technique Realtime Alerts show Process Alarm information, including switching value alarm and analog quantity alarm, institute in a manner of alarm window The equipment state monitoring stated can find in time fault bit with each node of Real-time Feedback scene DCS, module, the operating status in channel It sets;The inquiry of historical data module according to " after disk space utilization rate > 70%, space is in the way of moving in circles " into Row store historical data, history data store time span are influenced by storage number of labels and historical data collection period;Institute The large screen display module stated is used for real-time display process flow chart;
Client includes flow chart display module, the inquiry of historical data module, alarm monitoring and pushing module, equipment fault Display module;The flow chart display module is used to show live technical process and related dynamic to graphically Information, and have and dynamic point is operated;The inquiry of historical data module according to " after disk space utilization rate > 70%, Space is in the way of moving in circles " carry out store historical data, history data store time span by storage number of labels and The influence of historical data collection period;The alarm monitoring and pushing module includes that technique Realtime Alerts and equipment state are supervised Depending on, the technique Realtime Alerts show Process Alarm information, including switching value alarm and analog quantity alarm in a manner of alarm window, The equipment state monitoring can find in time failure with each node of Real-time Feedback scene DCS, module, the operating status in channel Position;And client is shown in a manner of information push to warning message;The equipment fault display module is for real-time Position occurs for each node of feed back on-site DCS, module, the fault point in channel and failure;
Further, by switching, base map recalls mode to the long-range control and regulation module or hot spot calling switches over To each process flow chart picture, switching time≤1s of picture, refresh time≤2 second;It is not that switching base map, which recalls mode, It manages at a preceding session operation in what state, as long as operator presses each base map button in header area, is just shown on screen Corresponding process flow chart picture out;Hot spot calling can define several hot spots on each width picture when being picture configuration, by Picture is defined in hot spot, operator can be switched to corresponding picture by hot spot and be shown when online.
Further, the graphic element on the process flow chart, the dynamic characteristic of support include:
Text Dynamically Announce characteristic, i.e., show the real value of collection point in a digital manner;
The movement of horizontally or vertically mobility, i.e. object entirety, movement of the analog article on assembly line;
Revolving property can simulate the rotation of gauge pointer, the rotation of fan;
Change Fill Color characteristic, can reflect the variation of switch state or data value;
Display/hidden attribute can reflect the variation of switch state or data value;
Blinking characteristic can reflect the variation of switch state or data value;
Historical data line is shown;
Tracking data line is shown;
Custom script is shown.
Further, the historical data line and tracking data line can be scanned according to analog quantity scan period and switching value Period storage, holding time are limited to hard-disk capacity;The custom script includes Luwa script online analyzing.
Further, the security gateway is dual-CPU architecture, is divided into secure side and open sides, secure side connection scene Monitoring system or equipment are responsible for data acquisition;Open sides connect external network, are responsible for data transmission.
The beneficial effects of the present invention are:
DCS is long-range and Video Remote complex control system is compared with traditional DCS and video monitoring system, can be intuitive The DCS system data more covered to all parts of the country obtain in real time, and the project of DCS system is covered to the same live dispersed distribution more, can It is further to reduce personnel depaly, reduce running cost.Such as: day steel is runed project management department and is runed the indentured period 5 years, DCS system 6 Set, master control room 4, each master control room falls to calculate according to Fourth Shift three needs 44 people of operator altogether, after tele-control system use, Only need 18 people that can complete the operation of 4 control rooms, remaining 26 people of operator can go to other posies, according to each operation 50000 yuan of work annual pay, only personnel's spending can save 6,500,000 yuan of (50000 yuan * 26 people * 5 years) for operation in 5 years.
Fig. 1 is architecture diagram of the invention;
Fig. 2 is present invention creation newly built construction schematic diagram;
Fig. 3 is steam turbine of the present invention, the total looks flow chart of boiler;
Fig. 4 is alert interface figure of the present invention;
Fig. 5 is client alarm schematic diagram.
As shown in Figure 1, coal-fired flue-gas pollution reducing facility remote comprehensive control system, including
Remote engineering teacher for completing system database, history library, figure, control language configuration and lower dress function stands; With,
For calling and showing the figure of configuration, displaying scene real time data and state, historical data is shown, and complete to control System is adjusted, trend is shown, the remote operation station of alarm indication function;With,
For calling and showing the figure of configuration, displaying scene real time data, equipment state, trend shown, alarm indication The client of function;With,
For completing the cloud service system of client data request and real time data push task;With,
Field Monitoring System for monitoring site various kinds of equipment;With,
For realizing the communication with all kinds of fieldbus instruments, PLC, smart machine, RTU, various communication protocols are completed It explains and data format conversion function, the security gateway of historgraphic data recording.Security gateway is dual-CPU architecture, is divided into secure side And open sides, secure side connect Field Monitoring System or equipment, are responsible for data acquisition;Open sides connect external network, are responsible for number According to transmission.
Remote engineering teacher station includes GTPLUS Project Configuration system, and GTPLUS Project Configuration system includes system deployment group State, graphic configuration, database con-figuration, communications protocol configuration, remote download tool;
As shown in Fig. 2, system deployment configuration is used to create newly built construction, and newly built construction is grouped and newly built construction is carried out Number of computers and IP are configured;Graphic configuration is used to carry out the graphic element on flow for displaying figure;Database con-figuration is used for Data are stored;Communications protocol configuration is used to communicate, including Profibus DP, Modbus RTU, Modbus TCP, OPC Agreement, ODBC agreement, custom protocol, Hollysys's MACSV communications protocol, Hollysys's MACS6 communications protocol, Siemens S7400 are logical Interrogate agreement;Remote download tool is for fill under Project Configuration data place remote;
Remote operation station includes flow chart display module, remotely control and regulation module, alarm monitoring module, historical data are looked into Ask module, large screen display module;
Flow chart display module is used for the technical process and related multidate information at the scene of showing to graphically, and With being operated to dynamic point;As shown in figure 3, being steam turbine of the present invention, the total looks flow chart of boiler.The long-range module that controls to adjust is used Operator, remotely modifying setting value, switching control mode and adjusting loop parameter are adjusted in controlling various closed loops;Control is each Kind open loop controls operator panel, remotely operates to object is steered;Monitoring module of alarming includes that technique is reported in real time Alert and equipment state monitoring, as shown in figure 4, technique Realtime Alerts show Process Alarm information, including switch in a manner of alarm window Amount alarm and analog quantity alarm, equipment state monitoring can with each node of Real-time Feedback scene DCS, module, the operating status in channel, Discovery abort situation in time;The inquiry of historical data module is according to " after disk space utilization rate > 70%, space is according to moving in circles Mode " carry out store historical data, history data store time span is by storage number of labels and historical data collection period Influence;Large screen display module is used for real-time display process flow chart;
Client includes flow chart display module, the inquiry of historical data module, alarm monitoring and pushing module, equipment fault Display module;Flow chart display module is used for the technical process and related multidate information at the scene of showing to graphically, And has and dynamic point is operated;The inquiry of historical data module is according to " after disk space utilization rate > 70%, space is according to following The reciprocal mode of ring " carries out store historical data, and history data store time span is adopted by storage number of labels and historical data Collect the influence in period;Alarm monitoring includes that technique Realtime Alerts and equipment state monitor with pushing module, technique Realtime Alerts with Alarm window mode shows Process Alarm information, including switching value alarm and analog quantity alarm, equipment state monitoring can be anti-in real time Each node of scene DCS, module, the operating status in channel are presented, finds abort situation in time;As shown in figure 5, to warning message to believe The mode of breath push is shown in client;Equipment fault display module is used for each node of Real-time Feedback scene DCS, module, channel Fault point and failure occur position.
By switching, base map recalls mode to long-range control and regulation module or hot spot calling performs handover to each process flow Picture face, switching time≤1s of picture, refresh time≤2 second;It is regardless of a preceding session is grasped that switching base map, which recalls mode, At work in what state, as long as operator presses each base map button in header area, corresponding technique stream is just shown on screen Journey figure picture;Hot spot calls to can define several hot spots on each width picture when picture configuration, by defining picture in hot spot, Operator can be switched to corresponding picture by hot spot and be shown when online.
The dynamic characteristic of graphic element on process flow chart, support includes:
Text Dynamically Announce characteristic, i.e., show the real value of collection point in a digital manner;
The movement of horizontally or vertically mobility, i.e. object entirety, movement of the analog article on assembly line;
Revolving property can simulate the rotation of gauge pointer, the rotation of fan;
Change Fill Color characteristic, can reflect the variation of switch state or data value;
Display/hidden attribute can reflect the variation of switch state or data value;
Blinking characteristic can reflect the variation of switch state or data value;
Historical data line is shown;
Tracking data line is shown;
Custom script is shown.
Historical data line and tracking data line can store according to analog quantity scan period and switching value scan period, when preservation Between be limited to hard-disk capacity;The custom script includes Luwa script online analyzing.
Security gateway is dual-CPU architecture, is divided into secure side and open sides, and secure side connects Field Monitoring System or equipment, It is responsible for data acquisition;Open sides connect external network, are responsible for data transmission.Be one kind meet it is highly reliable require, support unidirectionally every From industrial gateway, it can be achieved that communication with all kinds of fieldbus instruments, PLC, smart machine, RTU and other subsystems, is completed The functions such as the explanation of various communication protocols and Data Format Transform.
Cloud service system by with public network IP address virtual machine and data transmission and processing software form, for completing Client data request and the task of real time data push.
Above-mentioned, although the foregoing specific embodiments of the present invention is described with reference to the accompanying drawings, not protects model to the present invention The limitation enclosed, based on the technical solutions of the present invention, those skilled in the art are not needed to make the creative labor and can be done Various modifications or changes out are still within protection scope of the present invention.

Claims (5)

1. coal-fired flue-gas pollution reducing facility remote comprehensive control system, characterized in that including for completing system database, going through Shi Ku, figure, control language configuration and the lower remote engineering teacher station for filling function;With,
For calling and showing the figure of configuration, displaying scene real time data and state, historical data is shown, and complete control and adjust It saves, trend is shown, the remote operation station of alarm indication function;With,
For calling and showing the figure of configuration, displaying scene real time data, equipment state, trend shown, alarm indication function Client;With,
For completing the cloud service system of client data request and real time data push task;With,
Field Monitoring System for monitoring site various kinds of equipment;With,
For realizing the communication with all kinds of fieldbus instruments, PLC, smart machine, RTU, the explanation of various communication protocols is completed With data format conversion function, the security gateway of historgraphic data recording;
Remote engineering teacher station includes GTPLUS Project Configuration system, and GTPLUS Project Configuration system includes system deployment configuration, figure Shape configuration, database con-figuration, communications protocol configuration, remote download tool;The system deployment configuration is used to create newly built construction, And newly built construction is grouped and newly built construction progress number of computers and IP are configured;The graphic configuration is for carrying out Graphic element on flow for displaying figure;The database con-figuration is for storing data;The communications protocol configuration For communicating, including Profibus DP, Modbus RTU, Modbus TCP, OPC agreement, ODBC agreement, custom protocol and benefit When MACSV communications protocol, Hollysys's MACS6 communications protocol, Siemens's S7400 communications protocol;The remote download tool is used In filled under Project Configuration data place remote;Remote operation station include flow chart display module, remotely control to adjust module, Alarm monitoring module, the inquiry of historical data module, large screen display module;The flow chart display module is used for figure side The technical process at formula performance scene adjusts operator, remotely modifying setting value, switching control for controlling various closed loops Mode processed and adjusting loop parameter;Various open loop control operator panels are controlled, are remotely operated to object is steered; The alarm monitoring module includes technique Realtime Alerts and equipment state monitoring, and the technique Realtime Alerts are with alarm window side Formula shows Process Alarm information, including switching value alarm and analog quantity alarm, and the equipment state monitoring can be with Real-time Feedback Each node of live DCS, module, the operating status in channel, find abort situation in time;The inquiry of historical data module according to " after disk space utilization rate > 70%, space is in the way of moving in circles " carries out store historical data, when history data store Between length by storage number of labels and historical data collection period influenced;The large screen display module is used for real-time display Process flow chart;Client includes flow chart display module, the inquiry of historical data module, alarm monitoring and pushing module, equipment Malfunction coefficient module;The flow chart display module is used for the technical process and related at the scene of showing to graphically Multidate information, and have and dynamic point is operated;The inquiry of historical data module is according to " disk space utilization rate > After 70%, space is in the way of moving in circles " store historical data is carried out, history data store time span is by storage label The influence of quantity and historical data collection period;The alarm monitoring and pushing module includes technique Realtime Alerts and equipment shape State monitoring, the technique Realtime Alerts show Process Alarm information, including switching value alarm and analog quantity in a manner of alarm window Alarm, the equipment state monitoring can be found in time with each node of Real-time Feedback scene DCS, module, the operating status in channel Abort situation;And client is shown in a manner of information push to warning message;The equipment fault display module is used for Position occurs for each node of Real-time Feedback scene DCS, module, the fault point in channel and failure.
2. coal-fired flue-gas pollution reducing facility remote comprehensive control system according to claim 1, characterized in that described Long-range control and regulation module recalls mode by switching base map or hot spot calling performs handover to each process flow chart picture, draws The switching time in face≤1s, refresh time≤2 second;Switching base map recalls mode is regardless of what preceding session operation is in Under state, as long as operator presses each base map button in header area, corresponding process flow chart picture is just shown on screen;Heat Point calls to can define several hot spots on each width picture when picture configuration, by defining picture in hot spot, operates when online Member can be switched to corresponding picture by hot spot and be shown.
3. coal-fired flue-gas pollution reducing facility remote comprehensive control system according to claim 1, characterized in that described The dynamic characteristic of graphic element on process flow chart, support includes:
Text Dynamically Announce characteristic, i.e., show the real value of collection point in a digital manner;
The movement of horizontally or vertically mobility, i.e. object entirety, movement of the analog article on assembly line;
Revolving property can simulate the rotation of gauge pointer, the rotation of fan;
Change Fill Color characteristic, can reflect the variation of switch state or data value;
Display/hidden attribute can reflect the variation of switch state or data value;
Blinking characteristic can reflect the variation of switch state or data value;
Historical data line is shown;
Tracking data line is shown;
Custom script is shown.
4. coal-fired flue-gas pollution reducing facility remote comprehensive control system according to claim 3, characterized in that described Historical data line and tracking data line can store according to analog quantity scan period and switching value scan period, and the holding time is limited to Hard-disk capacity;The custom script includes Luwa script online analyzing.
5. coal-fired flue-gas pollution reducing facility remote comprehensive control system according to claim 1, characterized in that described Security gateway is dual-CPU architecture, is divided into secure side and open sides, and secure side connects Field Monitoring System or equipment, is responsible for data Acquisition;Open sides connect external network, are responsible for data transmission.
CN201710295488.9A 2017-04-28 2017-04-28 Coal-fired flue-gas pollution reducing facility remote comprehensive control system Active CN106886204B (en)

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CN111435234A (en) * 2019-01-15 2020-07-21 上海多维明软信息技术有限公司 Intelligent gateway control system and method
CN111143171A (en) * 2019-12-31 2020-05-12 北京华能新锐控制技术有限公司 Monitoring method, device and system
CN111988573A (en) * 2020-08-27 2020-11-24 浙江中控技术股份有限公司 Industrial control information display method, device and system
CN114913736A (en) * 2022-05-20 2022-08-16 机械工业教育发展中心 Flexible production line device for flow type intelligent manufacturing

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Address after: 250300 No.001 Guoshun Road, Jinan Economic Development Zone, Changqing District, Jinan City, Shandong Province

Patentee after: SHANDONG GUOSHUN CONSTRUCTION GROUP Co.,Ltd.

Address before: 250300 No. 2169, Longquan street, Changqing District, Jinan City, Shandong Province

Patentee before: SHANDONG GUOSHUN CONSTRUCTION GROUP Co.,Ltd.

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Denomination of invention: Remote integrated control system for coal-fired flue gas pollution control facilities

Effective date of registration: 20221228

Granted publication date: 20190517

Pledgee: Qilu bank Limited by Share Ltd. Ji'nan Changqing branch

Pledgor: SHANDONG GUOSHUN CONSTRUCTION GROUP Co.,Ltd.

Registration number: Y2022980029384