Industrial 4.0 coal-fired flue-gas pollution reducing facility remote comprehensive control systems
Technical field
The present invention relates to environment protection desulphurization DCS is long-range and Video Remote Comprehensive Control Technology field, specifically a kind of work
The coal-fired flue-gas pollution reducing facility remote comprehensive control system of industry 4.0.
Background technology
DCS control systems traditional at this stage are the products that computer technology, control technology and network technology are highly combined,
The numerous control points in a production process are controlled using several controllers (process station) generally, are led between each controller
Cross network connection and data exchange can be carried out.Operation uses computer operator station, is connected with controller by network, collects production
Data, pass on operational order.Therefore, the main feature of DCS be attributed in short be exactly:Decentralised control is managed concentratedly.Video is supervised
Control system is then made up of shooting, transmission, control, display, 5 major parts of record registration.Video camera will by coaxial video cable
To control main frame, vision signal is assigned to each monitor and video recording equipment to transmission of video images by control main frame again, while can be by
The voice signal of transmission is needed synchronously to be entered into video recorder.By control main frame, operating personnel can send instruction, to head
The action of upper and lower, left and right is controlled and camera lens is carried out the operation of focusing and zooming, and can be realized many by control main frame
Switching between road video camera and head.Using special video record processing pattern, typing, playback, treatment etc. can be carried out to image
Operation, makes video recording effect reach most preferably.Traditional DCS and video monitoring system is focused only in some power plant or steel mill is only
Vertical operation, large-scale specialized running team, when many projects are possessed, it is impossible to looked into real time in same control room
See the traffic-operating period for being distributed in nationwide each project.For the construction for runing team, there is same scene dispersion
In the case of many set DCS systems of distribution, the independent operating of system can bring more personnel depalies to operation team, increase business
Cost.
The content of the invention
It is an object of the invention to provide the industrial 4.0 coal-fired flue-gas pollution reducing facility remote comprehensive control system of one kind,
It is independent operating for solving existing DCS and video monitoring system, Large-scale professionalization operation team can not be in the same time
Real time inspection is distributed in the traffic-operating period of nationwide each project in section, it is impossible to which what is occurred during analysis operation in time is latent
In problem, when many set DCS system dispersed distributions occurs in a scene, the independent operating of system can bring more to operation team
Personnel depaly, considerably increase the problem of operation cost.
The technical scheme adopted by the invention to solve the technical problem is that:Industrial 4.0 coal-fired flue-gas pollution reducing facilities are remote
Journey complex control system, it is characterized in that, including
For the remote engineering teacher station of completion system database, history library, figure, control language configuration and lower dress function;
With,
Figure for calling and showing configuration, displaying scene real time data and state, show historical data, and complete control
System regulation, trend show, the remote operation station of alarm indication function;With,
Figure for calling and showing configuration, displaying scene real time data, equipment state, trend show, alarm indication
The client of function;With,
The cloud service system of task is pushed for completing client data request and real time data;With,
For the Field Monitoring System of monitoring site various kinds of equipment;With,
For realize with all kinds of fieldbus instruments, PLC, smart machine, RTU communication, complete various communication protocols
Explain and data form translation function, the security gateway of historgraphic data recording.
Further, remote engineering teacher station includes GTPLUS Project Configuration systems, and GTPLUS Project Configurations system is including being
System deployment configuration, graphic configuration, database con-figuration, communications protocol configuration, remote download instrument;
Described system deployment configuration is used to create newly built construction, and newly built construction is grouped and newly built construction is calculated
Machine quantity and IP are configured;Described graphic configuration is used to carry out the graphic element on flow for displaying figure;Described database
Configuration is used to store data;Described communications protocol configuration be used for communicate, including Profibus DP, Modbus RTU,
Modbus TCP, OPC agreement, ODBC agreements, custom protocol, Hollysys MACSV communications protocol, Hollysys MACS6 communications protocol,
Siemens's S7400 communications protocol;Described remote download instrument is used to filled under Project Configuration data place remote;
Remote operation station includes that flow chart display module, remote control adjustment module, alarm monitoring module, historical data are looked into
Ask module, large screen display module;
Described flow chart display module is used for the technical process and relevant dynamic at the scene of showing to graphically
Information, and with being operated to dynamic point;Described remote control adjustment module is used to control various closed loop regulation behaviour
Make device, remotely modifying setting value, switching control mode and loop parameter of adjusting;Control various open loop control operation device faces
Plate, remote operation is carried out to being steered object;Described alarm monitoring module includes that technique Realtime Alerts and equipment state are monitored,
Described technique Realtime Alerts show Process Alarm information, including switching value alarm and analog quantity alarm, institute in alarm window mode
The equipment state monitoring stated can in time find fault bit with each nodes of Real-time Feedback scene DCS, module, the running status of passage
Put;Described the inquiry of historical data module is entered according to " after disk space utilization rate > 70%, space is according to the mode for moving in circles "
Row store historical data, history data store time span is influenceed by storage number of labels and historical data collection period;Institute
The large screen display module stated is used for display process chart in real time;
Client includes flow chart display module, the inquiry of historical data module, alarm monitoring and pushing module, equipment fault
Display module;Described flow chart display module is used for the technical process and relevant dynamic at the scene of showing to graphically
Information, and with being operated to dynamic point;Described the inquiry of historical data module according to " after disk space utilization rate > 70%,
Space is according to the mode for moving in circles " carry out store historical data, history data store time span by storage number of labels and
The influence of historical data collection period;Described alarm monitoring includes that technique Realtime Alerts and equipment state are supervised with pushing module
Depending on, described technique Realtime Alerts show Process Alarm information, including switching value alarm and analog quantity alarm in alarm window mode,
Described equipment state monitoring can in time find failure with each nodes of Real-time Feedback scene DCS, module, the running status of passage
Position;And client is displayed in the way of information pushing to warning message;Described equipment fault display module is used for real-time
There is position in each nodes of feed back on-site DCS, module, the trouble point of passage and failure;
Further, by switching, base map recalls mode to described remote control adjustment module or focus is called and switched over
To each process chart picture, the switching time of picture<=1s, refresh time<=2 seconds;Switching base map recalls mode for not
At the preceding session operation of pipe in what state, as long as operator presses each base map button in header area, just shown on screen
Go out corresponding process chart picture;When focus is called as picture configuration on each width picture the equal some focuses of definable, by
Picture defined in focus, operator can be switched to corresponding picture and show by focus when online.
Further, the graphic element on described process chart, the dynamic characteristic of support includes:
Word Dynamic Announce characteristic, i.e., show the instantaneous value of collection point in a digital manner;
Horizontally or vertically the overall movement of mobility, i.e. object, can simulate movement of the article on streamline;
Revolving property, can simulate rotation, the rotation of fan of gauge pointer;
Change Fill Color characteristic, the change of on off state or data value can be reflected;
Display/hidden attribute, can reflect the change of on off state or data value;
Blinking characteristic, can reflect the change of on off state or data value;
Historical data line shows;
Tracking data line shows;
Custom script shows.
Further, described historical data line and tracking data line can be scanned according to analog quantity scan period and switching value
Cycle stores, and the holding time is limited to hard-disk capacity;Described custom script includes Luwa script online analyzings.
Further, described security gateway is dual-CPU architecture, is divided into secure side and open sides, secure side connection scene
Monitoring system or equipment, are responsible for data acquisition;Open sides connect external network, are responsible for data transfer.
The beneficial effects of the invention are as follows:
DCS is long-range and Video Remote complex control system is compared with traditional DCS and video monitoring system, can be intuitively
DCS system data to covering all parts of the country are obtained more in real time, the project to covering DCS system same live dispersed distribution more, can
It is further to reduce personnel depaly, reduce running cost.For example:Steel operation project management department's 5 years indentured periods of operation day, DCS system 6
Set, master control room 4, each master control room falls to calculate according to Fourth Shift three needs the people of operating personnel 44 altogether, after tele-control system use,
Only needing to 18 people just can complete 4 operations of control room, and remaining people of operating personnel 26 can go to other posies, according to each operation
50000 yuan of work annual pay, the only personnel's spending of operation in 5 years can save 6,500,000 yuan of (50000 yuan * 26 people * 5 years).
Brief description of the drawings
Fig. 1 is Organization Chart of the invention;
Fig. 2 creates newly built construction schematic diagram for the present invention;
Fig. 3 is steam turbine of the present invention, the total looks flow chart of boiler;
Fig. 4 is alert interface figure of the present invention;
Fig. 5 is client alarm schematic diagram.
Specific embodiment
As shown in figure 1, industrial 4.0 coal-fired flue-gas pollution reducing facility remote comprehensive control system, including
For the remote engineering teacher station of completion system database, history library, figure, control language configuration and lower dress function;
With,
Figure for calling and showing configuration, displaying scene real time data and state, show historical data, and complete control
System regulation, trend show, the remote operation station of alarm indication function;With,
Figure for calling and showing configuration, displaying scene real time data, equipment state, trend show, alarm indication
The client of function;With,
The cloud service system of task is pushed for completing client data request and real time data;With,
For the Field Monitoring System of monitoring site various kinds of equipment;With,
For realize with all kinds of fieldbus instruments, PLC, smart machine, RTU communication, complete various communication protocols
Explain and data form translation function, the security gateway of historgraphic data recording.Security gateway is dual-CPU architecture, is divided into secure side
And open sides, secure side connection Field Monitoring System or equipment, it is responsible for data acquisition;Open sides connect external network, are responsible for number
According to transmission.
Remote engineering teacher station includes GTPLUS Project Configuration systems, and GTPLUS Project Configurations system includes system deployment group
State, graphic configuration, database con-figuration, communications protocol configuration, remote download instrument;
As shown in Fig. 2 system deployment configuration is used to create newly built construction, and newly built construction is grouped and newly built construction is carried out
Number of computers and IP are configured;Graphic configuration is used to carry out the graphic element on flow for displaying figure;Database con-figuration is used for
Data are stored;Communications protocol configuration is used to communicate, including Profibus DP, Modbus RTU, Modbus TCP, OPC
Agreement, ODBC agreements, custom protocol, Hollysys MACSV communications protocol, Hollysys MACS6 communications protocol, Siemens S7400 lead to
News agreement;Remote download instrument is used to filled under Project Configuration data place remote;
Remote operation station includes that flow chart display module, remote control adjustment module, alarm monitoring module, historical data are looked into
Ask module, large screen display module;
Flow chart display module is used for the technical process and relevant multidate information at the scene of showing to graphically, and
With being operated to dynamic point;As shown in figure 3, being steam turbine of the present invention, the total looks flow chart of boiler.Remote control adjustment module is used
Operators, remotely modifying setting value, switching control mode and loop parameter of adjusting are adjusted in various closed loops are controlled;Control is each
Open loop control operation device panel is planted, remote operation is carried out to being steered object;Alarm monitoring module is reported in real time including technique
Alert and equipment state monitoring, as shown in figure 4, technique Realtime Alerts show Process Alarm information, including switch in alarm window mode
Amount alarm and analog quantity alarm, equipment state monitoring can with each nodes of Real-time Feedback scene DCS, module, the running status of passage,
Abort situation is found in time;The inquiry of historical data module is according to " after disk space utilization rate > 70%, space is according to moving in circles
Mode " carry out store historical data, history data store time span is by storage number of labels and historical data collection period
Influence;Large screen display module is used for display process chart in real time;
Client includes flow chart display module, the inquiry of historical data module, alarm monitoring and pushing module, equipment fault
Display module;Flow chart display module is used for the technical process and relevant multidate information at the scene of showing to graphically,
And with being operated to dynamic point;The inquiry of historical data module is according to " after disk space utilization rate > 70%, space is according to following
The reciprocal mode of ring " carries out store historical data, and history data store time span is adopted by storage number of labels and historical data
The influence in collection cycle;Alarm monitoring includes that technique Realtime Alerts and equipment state are monitored with pushing module, technique Realtime Alerts with
Alarm window mode shows Process Alarm information, including switching value alarm and analog quantity alarm, and equipment state monitoring can be anti-in real time
Each nodes of feedback scene DCS, module, the running status of passage, find abort situation in time;As shown in figure 5, to warning message believing
Cease the mode for pushing and be displayed in client;Equipment fault display module is used for each nodes of Real-time Feedback scene DCS, module, passage
Trouble point and failure occur position.
By switching, base map recalls mode to remote control adjustment module or focus is called and performs handover to each technological process
Picture face, the switching time of picture<=1s, refresh time<=2 seconds;It is regardless of preceding session behaviour that switching base map recalls mode
At work in what state, as long as operator presses each base map button in header area, corresponding technique stream is just shown on screen
Journey figure picture;When focus is called as picture configuration on each width picture the equal some focuses of definable, the picture defined in focus,
Operator can be switched to corresponding picture and show by focus when online.
Graphic element on process chart, the dynamic characteristic of support includes:
Word Dynamic Announce characteristic, i.e., show the instantaneous value of collection point in a digital manner;
Horizontally or vertically the overall movement of mobility, i.e. object, can simulate movement of the article on streamline;
Revolving property, can simulate rotation, the rotation of fan of gauge pointer;
Change Fill Color characteristic, the change of on off state or data value can be reflected;
Display/hidden attribute, can reflect the change of on off state or data value;
Blinking characteristic, can reflect the change of on off state or data value;
Historical data line shows;
Tracking data line shows;
Custom script shows.
Historical data line and tracking data line can store according to analog quantity scan period and switching value scan period, during preservation
Between be limited to hard-disk capacity;Described custom script includes Luwa script online analyzings.
Security gateway is dual-CPU architecture, is divided into secure side and open sides, and secure side connects Field Monitoring System or equipment,
It is responsible for data acquisition;Open sides connect external network, are responsible for data transfer.Be one kind meet highly reliable requirement, support it is unidirectional every
From industrial gateway, be capable of achieving communication with all kinds of fieldbus instruments, PLC, smart machine, RTU and other subsystems, complete
The function such as the explanation of various communication protocols and Data Format Transform.
Cloud service system is made up of the virtual machine with public network IP address and data transmission and processing software, for completing
The task that client data request and real time data are pushed.
Although above-mentioned be described with reference to accompanying drawing to specific embodiment of the invention, not to present invention protection model
The limitation enclosed, on the basis of technical scheme, those skilled in the art do by need not paying creative work
The various modifications or deformation for going out are still within protection scope of the present invention.