CN103984308B - A kind of remote internet supervisory system of gypsum lath product line data - Google Patents
A kind of remote internet supervisory system of gypsum lath product line data Download PDFInfo
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- CN103984308B CN103984308B CN201410196741.1A CN201410196741A CN103984308B CN 103984308 B CN103984308 B CN 103984308B CN 201410196741 A CN201410196741 A CN 201410196741A CN 103984308 B CN103984308 B CN 103984308B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a kind of remote internet supervisory system of gypsum lath product line data, comprise network system of company level, workshop level network system and the VPN system based on Internet network and Industrial Ethernet.Structure of the present invention is simple, by internet, the production data of each subsidiary factory, device data are uploaded to general headquarters of group timely and effectively, centralized management, collective analysis, concentrated by production scheduling command display system giant-screen and show process flow diagram and production video monitoring system, and the production management system of docking in company ERP, foundation is provided to managerial decision, and feed back each production unit in time, for producing the remote diagnosis providing data-guiding and problem, enhance productivity, guarantee that administration measure carries out in order.
Description
Technical field
The present invention relates to gypsum lath product line control system, specifically a kind of remote internet supervisory system of gypsum lath product line data.
Background technology
In Thistle board production run, production technology and equipment stable is the determinative of producing.The various uncertain factors of technology and equipment can not be controlled timely in process of production, hinder and produce, production cannot normally be carried out, the development of restriction enterprise.Publication number CN101923337A, the SCADA monitor message management control system that patent document discloses a kind of sing on web, can be optimized production run and manage, this system comprises Information Level, key-course and mechanical floor, and based on the network system of EtheNET and VPN, but not design for gypsum lath product line, the tele-control system of gypsum lath product line cannot be applied particularly to.
Summary of the invention
For solving the technical matters of above-mentioned existence, the invention provides a kind of remote internet supervisory system of gypsum lath product line data, the real time data of equipment running status in each subsidiary factory gypsum lath product line production run is uploaded to general headquarters of group, centralized management and analysis, carry out remote monitoring, guarantee the stable of production technology and equipment, produce and normally carry out smoothly, enhance productivity.
For achieving the above object, the technical solution adopted in the present invention is:
A remote internet supervisory system for gypsum lath product line data, comprises network system of company level, workshop level network system and the VPN system based on Internet network and Industrial Ethernet:
Described workshop level network system includes multiple control module, each control module controls a subsidiary factory, described control module is made up of multiple programmable controller PLC and the data acquisition module be attached thereto, each data acquisition module respectively with a field instrument, analog signals is connected with on-off model, all data acquisition modules and field instrument, analog signals, on-off model builds CC-Link network, in each control module, all programmable controller PLC forms G/H network, gather tower server by host computer with production to be connected, produce to gather in tower server and workshop level production data acquisition MES system and data exchange processing equipment are set, the data gathered are processed,
Described network system of company level includes group's production management server, the divisional production management server of engineering, operator's level production management server and each subsidiary factory's production management server, by switch, production management server divisional with engineering and operator's level production management server are connected described group production management server respectively, described production gathers tower server, and production management server divisional with engineering and operator's level production management server are connected respectively, described production gathers tower server and is connected with subsidiary factory production management server, plant monitoring system gathers tower server with production respectively and subsidiary factory's production management server is connected, described operator's level production management server is connected with production scheduling command display system, described group production management server is connected with group's video conferencing system and Enterprise Resource Planning respectively,
The static routing that described VPN system includes general headquarters' vpn server, each subsidiary factory subsidiary factory's vpn server and one are connected with general headquarters Intranets, in order to realize forming a VLAN between general headquarters and each branch office.
Described production gathers tower server and adopts IBMX4.
Described production management server adopts IBM3850.
Described general headquarters vpn server adopts ice-bound VPNS5000, and subsidiary factory's vpn server adopts ice-bound VPN200.
Structure of the present invention is simple, by internet, the production data of each subsidiary factory, device data are uploaded to general headquarters of group timely and effectively, centralized management, collective analysis, concentrated by production scheduling command display system giant-screen and show process flow diagram and production video monitoring system, and the production management system of docking in company ERP, foundation is provided to managerial decision, and feed back each production unit in time, for producing the remote diagnosis providing data-guiding and problem, enhance productivity, guarantee that administration measure carries out in order.
Accompanying drawing explanation
Fig. 1 is principle of the invention block diagram.
Embodiment
Describe the present invention below in conjunction with the drawings and specific embodiments:
As shown in Figure 1, the remote internet supervisory system of these gypsum lath product line data, comprises network system of company level, workshop level network system and the VPN system based on Internet network and Industrial Ethernet.
Described workshop level network system includes multiple control module 7, and each control module 7 controls a subsidiary factory, and the quantity of control module 7 is determined according to subsidiary factory's quantity of group company's working control.Described control module 7 is made up of with the data acquisition module 8 be attached thereto multiple programmable controller PLC 71, each data acquisition module 8 respectively with a field instrument 9, analog signals 10 is connected with on-off model 11, all data acquisition modules 8 and field instrument 9, analog signals 10, on-off model 11 builds CC-Link network, in each control module 7, all programmable controller PLC71 forms G/H network, gather tower server 6 by host computer 12 with production to be connected, produce to gather in tower server 6 and workshop level production data acquisition MES system and data exchange processing equipment are set, the data gathered are processed,
Described network system of company level includes group's production management server 1, the divisional production management server 2 of engineering, operator's level production management server 3 and each subsidiary factory's production management server 4, by switch 5, production management server 2 divisional with engineering and operator's level production management server 3 are connected described group production management server 1 respectively, described production gathers tower server 6, and production management server 2 divisional with engineering and operator's level production management server 3 are connected respectively, described production gathers tower server 6 and is connected with subsidiary factory production management server 4, plant monitoring system 13 gathers tower server 6 with production respectively and subsidiary factory's production management server 4 is connected, described operator's level production management server 3 is connected with production scheduling command display system 14, described group production management server 1 is connected with group video conferencing system 15 and Enterprise Resource Planning 16 respectively.Described group production management server 1 comprises for technical management, energy management, equipment control, statistical management, production management, slip-stick artist's management and group leader information platform multiple servers; Described operator's level production management server 3 is for the various affairs of overall treatment during normal condition, and simultaneous connection, according to data output device 19, exports for the data information needed; The divisional production management server 2 of described engineering, for change control program and technological parameter, does system redundancy simultaneously.
The static routing that described VPN system includes general headquarters' vpn server, each subsidiary factory subsidiary factory's vpn server and one are connected with general headquarters Intranets, in order to realize forming a VLAN between general headquarters and each branch office.
As preferred mode, described production gathers tower server 6 and adopts IBMX4.
As preferred mode, the divisional production management server 2 of described engineering and operator's level production management server 3 all adopt IBM3850.
As preferred mode, described general headquarters vpn server adopts ice-bound VPNS5000, and subsidiary factory's vpn server adopts ice-bound VPN200.
The present invention in actual use, each data acquisition module 8 of workshop level network system is by field instrument 9, simulating signal amount 10, production data such as switching signal amount 11 grade, CC-Lick network is imported into by gathering wire, and by data upload in programmable controller PLC 71 nearby, enter G/H network, workshop level production data acquisition MES system reads the data gathered in G/H network, pass through Internet network, switch and vlan network, import into produce and gather tower server 6, produce collection tower server 6 and have short-term storage function concurrently, when network failure, data are stored, after network recovery by data upload to production data server, access subsidiary factory's LAN (Local Area Network) simultaneously, subsidiary factory is facilitated to process bursting problem.The B/S software that the MES system that plant monitoring system 13 is installed by factory director office is developed, the data of producing and gathering in tower server 6 are read through Internet network, the various parameters of real-time display production scene, are convenient to the various emergency situations of production unit Timeliness coverage production run.
VPN system by general headquarters' vpn server of a bench-type number ice-bound VPNS5000 and subsidiary factory's vpn server of each subsidiary factory one bench-type number ice-bound VPN200 form.Create a VPN group by general headquarters' vpn server, in this VPN group, add nodename and credit number.The nodename that each subsidiary factory vpn server distributes according to general headquarters VPN and credit number add VPN group, and by 4500,500,8009 port mapping of the WAN mouth IP address of each subsidiary factory vpn server configuration in public network, and a static routing be connected with general headquarters Intranets is set.Make general headquarters and each branch office form a VLAN by these settings, ensure the transmission security of data.
Network system group of company level production management server 1 stores and backs up each subsidiary factory production collection tower server and passes the data of coming, read data in group's production management server 1 by software and set up data platform, come monitoring management each subsidiary factory production run state and technological parameter with this.
The data of production line are uploaded in G/H network through on-site data gathering module 8, through the data processing of PLC, gather in tower server 6 by data by passing to on-the-spot production after workshop level production data acquisition MES system integration process; The video data of plant monitoring system 13 is also uploaded to produce through the LAN (Local Area Network) of subsidiary factory and gathers in tower server 6, by the VPN of building between group and subsidiary factory by data upload to the server of general headquarters.By G/H net, CC-LINK network and plant monitoring system form a remote diagnosis system 18, when production line runs into burning issue, the slip-stick artist of general headquarters can enter (G/H net) in the industrial control network of each production line by internet, then enter in programmable controller PLC 71 by QJ71E71 module, then by the parameter of the remote detection module of programmable controller PLC 71 control QJ61BT11N module collection CC-LINK network, detect visual plant ruuning situation (voltage, electric current, temperature, pressure, the parameters such as flow), the video data of general headquarters can be uploaded in conjunction with scene simultaneously, diagnosis is concentrated to process to the accident at scene.Also can adjust production line program as required, corresponding suggestion be provided to equipment adjustment, shortens the time of process accident, reduce a large amount of manpower and materials and drop into.
At workshop level network, each control module 7 inside can understand oneself production status timely, can gather in tower server 6 transfer historical data, simultaneously in conjunction with video historical record, timely and effectively analyze and solve when going wrong in the production of branch office.The equipment characteristic of production line can also be understood simultaneously after historical data being summed up, find out the optimization interval that production line runs, ensure that the long-term effectively optimizing of production line runs, reduce production cost.
At network of company level, Macro or mass analysis is carried out to each control module 7 historical data and video data, stand on a higher platform, timely production line ruuning situation is supplied to group leader information platform, provides Data support to managerial decision.The giant-screen of relative merits in conjunction with production scheduling command display system 14 is there is for concentrating, a branch office is fed back in time by the form of the video conference of group's video conferencing system 15, after analysis of statistical data, timely optimized production process, data-guiding is provided for energy-saving and cost-reducing, carry out in the entire system and Enterprise Resource Planning 16 interface, for business administration provides foundation simultaneously.
Certainly, above-mentioned explanation is not limitation of the present invention, and the present invention is also not limited in above-mentioned citing, and the change that those skilled in the art make in essential scope of the present invention, remodeling, interpolation or replacement also should belong to protection scope of the present invention.
Claims (4)
1. a remote internet supervisory system for gypsum lath product line data, is characterized in that, comprises network system of company level, workshop level network system and the VPN system based on Internet network and Industrial Ethernet:
Described workshop level network system includes multiple control module (7), each control module (7) controls a subsidiary factory, described control module (7) is made up of multiple programmable controller PLC (71) and the data acquisition module (8) that is attached thereto, each data acquisition module (8) respectively with a field instrument (9), analog signals (10) is connected with on-off model (11), all data acquisition modules (8) and field instrument (9), analog signals (10), on-off model (11) builds CC-Link network, each control module (7) interior all programmable controller PLC(71) form G/H network, gather tower server (6) by host computer (12) with production to be connected, produce to gather in tower server (6) and workshop level production data acquisition MES system and data exchange processing equipment are set, the data gathered are processed,
Described network system of company level includes group's production management server (1), the divisional production management server (2) of engineering, operator's level production management server (3) and each subsidiary factory's production management server (4), by switch (5), production management server (2) divisional with engineering and operator's level production management server (3) are connected described group's production management server (1) respectively, described production gathers tower server (6), and production management server (2) divisional with engineering and operator's level production management server (3) are connected respectively, described production gathers tower server (6) and is connected with subsidiary factory's production management server (4), plant monitoring system (13) gathers tower server (6) with production respectively and branch office's production management server (4) is connected, described operator's level production management server (3) is connected with production scheduling command display system (14), described group's production management server (1) is connected with group's video conferencing system (15) and Enterprise Resource Planning (16) respectively,
The static routing that described VPN system includes general headquarters' vpn server, each subsidiary factory subsidiary factory's vpn server and one are connected with general headquarters Intranets, in order to realize forming a VLAN between general headquarters and each subsidiary factory.
2. the remote internet supervisory system of a kind of gypsum lath product line data according to claim 1, is characterized in that, described production gathers tower server (6) and adopts IBMX4.
3. the remote internet supervisory system of a kind of gypsum lath product line data according to claim 1, is characterized in that, the divisional production management server (2) of described engineering and operator's level production management server (3) all adopt IBM3850.
4. the remote internet supervisory system of a kind of gypsum lath product line data according to claim 1, is characterized in that, described general headquarters vpn server adopts ice-bound VPNS5000, and subsidiary factory's vpn server adopts ice-bound VPN200.
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| CN106681279A (en) * | 2015-11-05 | 2017-05-17 | 中国科学院沈阳计算技术研究所有限公司 | Numerical control system based on multisystem control and realization method thereof |
| CN106094775A (en) * | 2016-08-26 | 2016-11-09 | 长春宝钢钢材贸易有限公司 | A kind of cutting production line long distance control system |
| CN106960018A (en) * | 2017-04-07 | 2017-07-18 | 石河子开发区天业化工有限责任公司 | The automatic transmission of industrial production control real-time data acquisition form and store method |
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| CN109901498A (en) * | 2017-12-08 | 2019-06-18 | 上海远动科技有限公司 | A kind of remotely monitoring fuel gas leak alarm systems and its monitoring method |
| CN108975843B (en) * | 2018-07-11 | 2021-02-05 | 泰山石膏（辽宁）有限公司 | Production method of gypsum plaster board added with retarder |
| CN110955196A (en) * | 2018-09-27 | 2020-04-03 | 北京国双科技有限公司 | Processing method and system for production process index data |
| CN111308963A (en) * | 2018-12-12 | 2020-06-19 | 赣州科帕机电自动化有限公司 | Cloud service system for production technology management |
| CN117452902A (en) * | 2023-12-25 | 2024-01-26 | 龙岩荣创信息科技有限公司 | Integration method of digital workshop information system |
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Address after: 271000 Shandong province Tai'an city Daiyue District Wen town Patentee after: Taishan Gypsum Co Address before: 271000 Shandong province Tai'an city Daiyue District Wen town Patentee before: Taishan Gypsum Co., Ltd. |