CN106858696B - A kind of module is grouped the industrial method that secondary redrying promotes long age tobacco leaf usability - Google Patents
A kind of module is grouped the industrial method that secondary redrying promotes long age tobacco leaf usability Download PDFInfo
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- CN106858696B CN106858696B CN201710243453.0A CN201710243453A CN106858696B CN 106858696 B CN106858696 B CN 106858696B CN 201710243453 A CN201710243453 A CN 201710243453A CN 106858696 B CN106858696 B CN 106858696B
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/10—Roasting or cooling tobacco
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
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Abstract
A kind of module is grouped the industrial method that secondary redrying promotes long age tobacco leaf usability, long age inventory tobacco leaf is subjected to functional module grouping, grouping is with schmuck value for main reference conditions, schmuck value is the high A module tobacco leaf of availability in 2.8-3.6, schmuck value is the medium B module tobacco leaf of availability in 2.3-2.8, and schmuck value is in the 2.3 C module tobacco leaves low for availability below；Functional module after grouping is stocked up according to tobacco formulation, it send after vacuum conditioning, a leaves moisting to smoked sheet moisture content 15-18%, secondary leaves moisting to smoked sheet moisture content 17-20% to leaf storing cabinet, tobacco leaf in leaf storing cabinet is sent to the progress secondary redrying of blade, control two 70-88 DEG C of area's temperature of redrying key, one area, 3rd area, 4th area temperature according to two area's temperature carry out Matching and modification, redrying complete puting and packing it is stand-by.The present invention can largely utilize long age inventory tobacco leaf, save inventory and cost of material and be applied to not reduce cigarette quality in cigarette composition.
Description
Technical field
The invention belongs to technical field of tobacco processing, relate generally to beating and double roasting, tobacco leaf processing technology field.
Background technique
In recent years, the most of cigarette enterprises in the whole nation occur inferior cigarette quantity in stock overstock increase, tobacco leaf inventory time it is long, and
Type is more, the big problem of quantity.The microbial metabolism of long age inventory's tobacco leaf itself causes tobacco leaf dry matter to be lost, fragrance matter damage
It loses, quality sharply declines with the growth of resting period, these tobacco leaves is caused to be difficult to make in medium-to-high grade cigarette tobacco leaf formulation
With only being mixed in low-grade cigarette composition with a small amount of consumption, but low-grade cigarette profit is low, sales volume is small, can not be by low grade
Secondary cigarette consumes a large amount of age inventory's tobacco leaf long, cause cigarette enterprise generate huge tobacco leaf inventory cost and raw tobacco material at
This.
Many cigarette enterprises have carried out corresponding research to the availability of long age inventory tobacco leaf, quasi- to be promoted by various means
Quality of tobacco, to promote depletion rate.Studies have reported that by addition flavors and fragrances, microbial bacteria, enzyme, function fragrance etc. into
Row quality-improving, Chinese patent 201310128249.6 by discarded tobacco leaf add by complex enzyme liquid, tobacco increase matter liquid and
Mixing liquid composed by microorganism seed bacteria suspension carries out enzymatic hydrolysis and microbial fermentation to discarded tobacco leaf under solid conditions,
To improve its interior quality.But this method long processing period, fermentation controllability are low.Chinese patent 201210563203.2 is using white
Rib cigarette bakes line, 1 is stored after leaves moisting to discarded tobacco leaf leaf group~for 24 hours, tobacco leaf moisture content is improved again into Gary material machine,
It is cooling after curer is dry, subsequently into resurgence area, enter add table material machine later, adds tobacco leaf moisture content after table material to be promoted, then
It stores 1~4h and carries out chopping, the pipe tobacco after chopping is dry through thin-plate cut-tobacco drier, and after the technique, discarded tobacco leaf is in three, four classes
The use ratio of cigarette can significantly improve.This method is limited by equipment treating capacity, and only small lot is handled, and cannot achieve big
Large-scale production, it is difficult to guarantee tobacco leaf demand.Chinese patent 200610070916.X discloses a kind of quality of tobacco biology
The method that enzyme composite regulator and bio-enzyme regulator improve discarded tobacco leaf quality, utilizes amylase-containing, protease, cellulose
The microbial compound enzyme and multienzyme active regulator compatibility of a variety of enzyme systems such as enzyme, pectase form, with the bio-enzyme regulator come
The discarded tobacco leaf for handling just roasting front and back is different from other simple general enzyme solution processing tobacco leaves, has and significantly improve in tobacco leaf
In the effect of quality, treated total sugar, gross protein, total nitrogen, nicotine, schmuck value have improvement, volatility and half
Volatile fragrant component obviously increases.This method treated tobacco leaf need to could verification processing effect after the long-term alcoholization period
Fruit, the period is long, and quality of tobacco is influenced by the complicated mitigation factors of alcoholization process.
Although these above-mentioned methods are able to ascend quality of tobacco to a certain extent, quality of tobacco promotion is not significant, and
Under conditions of production of cigarettes demand is nervous, it is difficult to meet the raw material supply demand of cigarette industry metaplasia production.
Summary of the invention
In view of the problems of the existing technology and difficult point the present invention, provides a kind of module and is grouped secondary redrying and promote long age cigarette
The industrial method of leaf availability, with largely using long age inventory tobacco leaf, save inventory and cost of material and match applied to cigarette
Cigarette quality is not reduced in side.
The purpose of the present invention is what is be achieved through the following technical solutions:
A kind of module is grouped the industrial method that secondary redrying promotes long age tobacco leaf usability, the method is as follows:
(1) long age inventory tobacco leaf is subjected to functional module grouping, be grouped with schmuck value as main reference conditions, and combine
Sensory evaluation is auxiliary packet condition；Schmuck value is the high A module tobacco leaf of availability in 2.8-3.6, and schmuck value exists
2.3-2.8 is the medium B module tobacco leaf of availability, and schmuck value is in the 2.3 C module tobacco leaves low for availability below；
(2) functional module after grouping is stocked up according to tobacco formulation, is contained through vacuum conditioning, leaves moisting a to smoked sheet
It send after water rate 15-18%, secondary leaves moisting to smoked sheet moisture content 17-20% to leaf storing cabinet, the tobacco leaf in leaf storing cabinet is sent to progress
The secondary redrying of blade, control redrying key two 70-88 DEG C of area's temperature, an area, 3rd area, 4th area temperature according to two area's temperature into
Row Matching and modification, it is stand-by that puting and packing is completed in redrying.
Long age inventory tobacco leaf of the present invention refers to inventory 3 years or more tobacco leaves.The present invention will be after secondary redrying
Tobacco leaf module makes an addition in kinds of cigarettes trade mark cigarette composition according to setting ratio, use matter of the tobacco leaf module in cigarette composition
Amount ratio is 8-30%.
The invention has the following advantages that
1, long age inventory tobacco leaf is subjected to functional module grouping according to availability, is conducive to long age inventory tobacco leaf and matches in cigarette
Value in side is shown, targetedly consumes long age inventory tobacco leaf, saves inventory and cost of material；
2, using Threshing Re-dry Product Line production idle periods, (the annual September of general Threshing Re-dry Product Line to March next year carries out beating leaf
Redrying production, remaining time are idle periods) online secondary redrying production is carried out, meet production of cigarettes to the wilderness demand of raw material,
The normal production of redrying line and cigarette production line is not influenced, and equipment scale meets mass production demand；
3, by adjusting beating and double roasting key process parameter, for the parameters such as leaves moisting mode, leaves moisting moisture, redrying temperature into
The setting of row Rational Matching improves the miscellaneous gas weight of long age inventory tobacco leaf, stimulates the shortcomings that big, pleasant impression and poor taste.Long age inventory's tobacco leaf
After secondary redrying, miscellaneous gas significantly reduces module, and stimulation weakens, and pleasant impression and mouthfeel improve preferably, can significantly be promoted its
Use ratio in the cigarette trade mark is that the cost efficiency of cigarette enterprise has positive effect.
Below with reference to embodiment the present invention is further explained content.
Detailed description of the invention
Fig. 1 is the flow chart that secondary redrying is carried out to long age inventory tobacco leaf.
Specific embodiment
It includes as follows that a kind of module of the present invention, which is grouped secondary redrying and promotes the industrial method of long age tobacco leaf usability,
Step:
(1) long age inventory tobacco leaf is subjected to functional module grouping, be grouped with schmuck value as main reference conditions, and combine
Sensory evaluation is auxiliary packet condition；Schmuck value is the high A module tobacco leaf of availability in 2.8-3.6, and secondary redrying to the greatest extent may be used
Be able to maintain its this perfume of tobacco loss it is less, leaves moisting moisture, redrying temperature are relatively low；Schmuck value is available in 2.3-2.8
Property medium B module tobacco leaf, secondary redrying can keep the loss of this perfume of tobacco less, can also focus on the removal of miscellaneous gas, improve comfortable
Property, leaves moisting moisture, redrying temperature are rationally designed according to use value；Schmuck value is in 2.3 Cs low for availability below
Module tobacco leaf, secondary redrying improve pleasant impression and comfort, are made as filler material or auxiliary material cigarette mainly for the removal of miscellaneous gas
With leaves moisting moisture, redrying temperature are relatively high.The long age inventory tobacco leaf refers to inventory 3 years or more tobacco leaves；
(2) as shown in Figure 1, the functional module after grouping is stocked up according to tobacco formulation, each stock is returned through vacuum
Damp (migration rate of water >=98%) carries out raw material mixture afterwards, and even feeding when mixed makes tobacco leaf loose as far as possible；It is quantitatively fed with storehouse formula later
Material machine is sent to a leaves moisting is carried out, and a leaves moisting uses pure steam leaves moisting, hot blast temperature >=120 DEG C, profit to smoked sheet moisture content 15-
18%；It is sent again with storehouse formula ration feeding machine to carrying out secondary leaves moisting, secondary leaves moisting equally uses pure steam leaves moisting, hot blast temperature >=
It 120 DEG C, is sent by feeding belt to leaf storing cabinet after moistening to smoked sheet moisture content 17-20%, the tobacco leaf in leaf storing cabinet is quantified into feeding
Send to carry out the secondary redrying of blade, spread leaf thickness≤120mm, control redrying key two 70-88 DEG C of area's temperature, an area, 3rd area,
The temperature in 4th area according to two area's temperature carry out Matching and modification, outlet mass temperatures≤55 DEG C, outlet material water ratio 12 ±
0.5%.It is stand-by that puting and packing is completed in redrying；
(3) tobacco leaf module after secondary redrying is made an addition in kinds of cigarettes trade mark cigarette composition according to setting ratio,
Use mass ratio of the tobacco leaf module in cigarette composition is 8-30%.
Embodiment 1
A module tobacco leaf treating capacity 8000kg is uniformly thrown according to vacuum conditioning is carried out after formula stock according to composition of raw materials
Material, makes tobacco flake loosening as far as possible, a leaves moisting to tobacco leaf moisture content 15.0%, secondary leaves moisting to tobacco leaf moisture content 17.0%, so
Tobacco leaf is directly entered leaf storing cabinet afterwards, and the tobacco leaf of leaf storing cabinet is sent out and carries out secondary redrying, and the dry two area's temperature of redrying are 70 DEG C, and one
63 DEG C of area's temperature, three 65 DEG C of area's temperature, four 62 DEG C of area's temperature, flow set 6000kg/h, tobacco export moisture 11.6%.
The miscellaneous gas of A module tobacco leaf after secondary redrying reduces, and comfort is promoted, and carries out compatibility in certain three classes cigarette
Property use, do not influencing the trade mark cigarette style, flue gas, cigarette perfume, miscellaneous gas, stimulation etc. under the conditions of, adding proportion is not higher than
10% is advisable.
Embodiment 2
A module tobacco leaf treating capacity 8000kg is uniformly thrown according to vacuum conditioning is carried out after formula stock according to composition of raw materials
Material makes tobacco flake loosening as far as possible, and a leaves moisting tobacco leaf moisture content is 16.0%, and secondary leaves moisting tobacco leaf moisture content is 17.5%, it
Tobacco leaf is directly entered leaf storing cabinet afterwards, and the tobacco leaf of leaf storing cabinet is sent out and carries out secondary redrying, and the dry two area's temperature of redrying are 75 DEG C, and one
65 DEG C of area's temperature, three 69 DEG C of area's temperature, four 65 DEG C of area's temperature, flow set 6000kg/h, boxing tobacco leaf moisture 11.5%.
The miscellaneous gas of A module tobacco leaf after secondary redrying reduces obvious, and cigarette perfume slightly weakens, in certain four class cigarette into
Row compatibility uses, and is not influencing the trade mark cigarette style, flue gas, cigarette perfume, miscellaneous gas, under the conditions of stimulation etc., adding proportion is not
It is advisable higher than 15%.
Embodiment 3
B module tobacco leaf treating capacity 8000kg is uniformly thrown according to vacuum conditioning is carried out after formula stock according to composition of raw materials
Material makes tobacco flake loosening as far as possible, and a leaves moisting tobacco leaf moisture content is 16.5%, and secondary leaves moisting tobacco leaf moisture content is 17.5%, it
Tobacco leaf is directly entered leaf storing cabinet afterwards, and the tobacco leaf of leaf storing cabinet is sent out and carries out secondary redrying, and the dry two area's temperature of redrying are 78 DEG C, and one
68 DEG C of area's temperature, three 69 DEG C of area's temperature, four 65 DEG C of area's temperature, boxing tobacco leaf moisture 11.5%.
The miscellaneous gas of B module tobacco leaf after secondary redrying reduces, and stimulation weakens, and pleasant impression is clean, and oral cavity residual mitigates,
Compatibility use is carried out in certain four class cigarette, is not influencing the trade mark cigarette style, flue gas, cigarette perfume, miscellaneous gas, the conditions such as stimulation
Under, adding proportion is advisable not higher than 12%.
Embodiment 4
B module tobacco leaf treating capacity 8000kg is uniformly thrown according to vacuum conditioning is carried out after formula stock according to composition of raw materials
Material makes tobacco flake loosening as far as possible, and a leaves moisting tobacco leaf moisture content is 17.0%, and secondary leaves moisting tobacco leaf moisture content is 18.5%, it
Tobacco leaf is directly entered leaf storing cabinet afterwards, and the tobacco leaf of leaf storing cabinet is sent out and carries out secondary redrying, and the dry two area's temperature of redrying are 80 DEG C, and one
Area's temperature 70 C, three 73 DEG C of area's temperature, four 68 DEG C of area's temperature, flow set 6000kg/h, boxing tobacco leaf moisture 11.4%.
The miscellaneous gas of B module tobacco leaf after secondary redrying reduces obvious, cigarette perfume decrease, comfort promotion, in certain five class
Compatibility use is carried out in cigarette, is not influencing the trade mark cigarette style, and flue gas, cigarette perfume, miscellaneous gas adds under the conditions of stimulation etc.
Ratio is added to be advisable not higher than 25%.
Embodiment 5
C module tobacco leaf treating capacity 8000kg is uniformly thrown according to vacuum conditioning is carried out after formula stock according to composition of raw materials
Material makes tobacco flake loosening as far as possible, and a leaves moisting tobacco leaf moisture content is 17.5%, and secondary leaves moisting tobacco leaf moisture content is 19.0%, it
Tobacco leaf is directly entered leaf storing cabinet afterwards, and the tobacco leaf of leaf storing cabinet is sent out and carries out secondary redrying, and the dry two area's temperature of redrying are 88 DEG C, and one
78 DEG C of area's temperature, three 80 DEG C of area's temperature, four area's temperature 70 Cs, flow set 6000kg/h, boxing tobacco leaf moisture 11.8%.
The miscellaneous gas of C module tobacco leaf after redrying reduces obviously, and stimulation reduces, and baking is fragrant obviously, and comfort is promoted,
Compatibility use is carried out in certain five class cigarette, is not influencing the trade mark cigarette style, flue gas, cigarette perfume, miscellaneous gas, the conditions such as stimulation
Under, adding proportion is advisable not higher than 30%.
Embodiment 6
C module tobacco leaf treating capacity 8000kg is uniformly thrown according to vacuum conditioning is carried out after formula stock according to composition of raw materials
Material makes tobacco flake loosening as far as possible, and a leaves moisting tobacco leaf moisture content is 18.0%, and secondary leaves moisting tobacco leaf moisture content is 20.0%, it
Tobacco leaf is directly entered leaf storing cabinet afterwards, and the tobacco leaf of leaf storing cabinet is sent out and carries out secondary redrying, and the dry two area's temperature of redrying are 85 DEG C, and one
78 DEG C of area's temperature, three 79 DEG C of area's temperature, four 72 DEG C of area's temperature, flow set 4500kg/h, boxing tobacco leaf moisture 11.6%.
The miscellaneous gas of C module tobacco leaf after redrying reduces obviously, and stimulation reduces, and comfort is promoted, residual mitigation, at certain
Compatibility use is carried out in five class cigarette, is not influencing the trade mark cigarette style, flue gas, cigarette perfume, miscellaneous gas, under the conditions of stimulation etc.,
Its adding proportion is advisable not less than 8%.
Unless otherwise indicated, percentage of the present invention is mass percent.
Claims (2)
1. a kind of module is grouped the industrial method that secondary redrying promotes long age tobacco leaf usability, characterized in that method is as follows:
(1) long age inventory tobacco leaf is subjected to functional module grouping, be grouped with schmuck value as main reference conditions, and combine sense organ
It is evaluated as auxiliary packet condition；Schmuck value is the high A module tobacco leaf of availability in 2.8-3.6, and schmuck value is in 2.3-2.8
It is the medium B module tobacco leaf of availability, schmuck value is in the 2.3 C module tobacco leaves low for availability below；
(2) functional module after grouping is stocked up according to tobacco formulation, through vacuum conditioning, a leaves moisting to smoked sheet moisture content
It send after 15-18%, secondary leaves moisting to smoked sheet moisture content 17-20% to leaf storing cabinet, the tobacco leaf in leaf storing cabinet is sent to progress blade two
Secondary redrying, control redrying key two 70-88 DEG C of area's temperature, an area, 3rd area, 4th area temperature matched according to two area's temperature
Adjustment, it is stand-by that puting and packing is completed in redrying；
(3) tobacco leaf module after secondary redrying is made an addition in kinds of cigarettes trade mark cigarette composition according to setting ratio, tobacco leaf
Use mass ratio of the module in cigarette composition is 8-30%.
2. a kind of module according to claim 1 is grouped the industrial method that secondary redrying promotes long age tobacco leaf usability,
It is characterized in that the long age inventory tobacco leaf refers to inventory 3 years or more tobacco leaves.
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108541995B (en) * | 2018-04-25 | 2021-03-16 | 湖北中烟工业有限责任公司 | Secondary blending processing method for tobacco flakes for improving availability of raw materials |
| CN108851166A (en) * | 2018-07-30 | 2018-11-23 | 重庆烟叶复烤有限公司万州复烤厂 | A kind of tobacco leaf low temperature drying method |
| CN111802688A (en) * | 2020-08-14 | 2020-10-23 | 河南中烟工业有限责任公司 | Secondary blending processing method for tobacco flakes |
| CN112120265B (en) * | 2020-08-26 | 2022-01-21 | 江西中烟工业有限责任公司 | Processing method of leaf group formula containing aged tobacco leaves |
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