CN103181612B - Novel cigarette processing method - Google Patents
Novel cigarette processing method Download PDFInfo
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- CN103181612B CN103181612B CN201310113558.6A CN201310113558A CN103181612B CN 103181612 B CN103181612 B CN 103181612B CN 201310113558 A CN201310113558 A CN 201310113558A CN 103181612 B CN103181612 B CN 103181612B
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Abstract
The invention discloses a novel cigarette processing method. According to a cigarette processing course, two large processing units are divided, namely a structure forming unit and a sense forming unit. The structure forming unit has the main tasks of processing tobacco leaves into tobacco shreds, and keeping the original tobacco fragrance to the largest extent; and the sense forming unit has the main tasks of improving the sense quality and revealing style characteristics. By using the novel cigarette processing method, the loss of fragrance in the processing course is favorably reduced, the original tobacco fragrance is highlighted, the cigarette sense quality is improved, and meanwhile, the mellowing time can be shortened as well.
Description
Technical field
The invention belongs to cigarette process technical field, be specifically related to a kind of Cigarette processing method.
Technical background
Existing Cigarette processing method mainly comprises beating and double roasting and fiber tow production two large divisions, and the object of beating and double roasting cigarette will be removed stalk, forms smoked sheet; Enter fiber tow production link after smoked sheet alcoholization, the object of throwing processing is that smoked sheet is processed to form pipe tobacco, increases the Filling power of pipe tobacco simultaneously.The adding body of tool and can be divided into multiple operation again of cigarette, mainly comprise leaves moisting, beat leaf, redrying, alcoholization, loosening and gaining moisture, reinforced, chopping, baking silk, perfuming and roll, in these operations, beat leaf and chopping operation and directly change form at goods, the object of leaves moisting, loosening and gaining moisture is for beating leaf and chopping is prepared, redrying and drying process reduce to beat after leaf and chopping at goods moisture content, so that the carrying out of following process, smoked sheet refines, feed in raw material, perfuming operation is the most important link formed goods aesthetic quality and style and features; Therefore, leaves moisting, beat the operations such as leaf, redrying, loosening and gaining moisture, chopping, baking silk with the form of goods and physical index directly related, alcoholization, reinforced and perfuming operation are directly related with at the aesthetic quality of goods, style and features.
All the time, tobacco security enjoys social concerns, and especially in recent years, under the appealing of Tobacco Control tissue, tobacco business has carried out strict restriction to cigarette additive.The use restriction of additive is unfavorable for the fragrant flavouring of the benefit of cigarette, and therefore, in Cigarette processing process, at utmost retaining this perfume of tobacco, is the vital task of Cigarette processing technical study.In recent years, a lot of article and the processing mode that patent reports by changing important procedure in Cigarette processing process, highlight this perfume of tobacco, promote cigarette product quality.As publication number CN101926500A reports a kind of segmented drying leaf-silk Apparatus and method for, according to drying tobacco characteristic, drying cylinder high and low temperature section stage drying is carried out to cut tobacco, thus makes cut tobacco drying more even, be conducive to the aesthetic quality being lifted at goods simultaneously; Publication number CN102511918A reports a kind of multistage reinforced method of cigarette, according to tobacco feeding demand, can carry out reciprocation cycle and feed in raw material, thus play the effect of feed liquid to greatest extent, be lifted at goods crudy to tobacco leaf; Publication number CN101218986A reports a kind of sheet tobacco package conditioning and loosening method, first tobacco bale is carried out in microwave equipment heating process, then carry out vacuum conditioning entering in vacuum conditioning equipment, thus reach to reduce and make broken, killing ova, evenly moisture regain, reduce the blue foreign smell of tobacco and improve the effect of cigarette odor-absorbing.But, Cigarette processing is divided into shaping structures unit and sense organ forming unit, but report is had no to the method that manufacturing procedure resets.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, provide a kind of brand-new Cigarette processing method, the loss of fragrance in Cigarette processing process is reduced, and this perfume (or spice) of tobacco highlights, and Sensory Quality of Cigarette improves; Meanwhile, also the alcoholization time can be shortened.
Object of the present invention is achieved by the following technical programs.
A kind of Cigarette processing method, is characterized in that: Cigarette processing process is divided into two large machining cells, is respectively shaping structures unit and sense organ forming unit; Described shaping structures unit, comprises leaves moisting, plays leaf and chopping; Leaves moisting and beat leaf operation and carry out according to existing beating and double roasting standard, from cabinet for temporary, smoked sheet out enters chopping operation, the moisture content of cut tobaccos after chopping is adjusted to (12.5 ± 1.5) %, enters the alcoholization stage of casing; Described sense organ forming unit, comprises pipe tobacco alcoholization, reinforced and perfuming; Pipe tobacco enters reinforced perfuming operation after vanning alcoholization, moisturizes to (12.5 ± 0.5) % simultaneously, carries out mixing of disparate modules join by trade mark requirement, final formation finished cut tobacco, stores 8 ~ 60h, makes pipe tobacco fully absorb feed liquid in storage cabinet, equilibrium water conten, enters and rolls link.
Compared with prior art, tool of the present invention has the following advantages:
1, the reservation at goods flavor component is conducive to.In shaping structures machining cell, in tobacco leaf, flavor matter exists mainly with the form of precursor material, especially some macromolecular colors, and when the humid heat treatment of process, volatility is lower than the small molecule volatile aroma substance produced after degraded; At sense organ processing and forming unit, the pipe tobacco after reinforced perfuming no longer carries out the processing of high strength, and fragrance retention rate is high.
2, the alcoholization time is shortened.Pipe tobacco specific area after vanning is higher than the sheet cigarette specific area of redrying after vanning, and mass exchange and chemical reaction velocity are accelerated, therefore, it is possible to shorten the alcoholization time.
Accompanying drawing explanation
Fig. 1 is the process chart of Cigarette processing method of the present invention.
Specific embodiment
Below in conjunction with drawings and Examples, the present invention is described in further detail, but they are not limited to the technical solution.Based on any conversion that training centre of the present invention is made, all drop on protection scope of the present invention.
Embodiment 1
Choose the leaf group module of Hong Yun Red River group Kunming Cigarette Factory to cloud and mist (purple) brand cigarette to test (see flow chart 1), tobacco leaf through leaves moisting, beat leaf after mix storing up in cabinet with reconstituted tobacco, enter chopping operation after offeing for sale, complete shaping structures; Moisture after chopping is adjusted to (12.5 ± 1.5) %, undertaken case (without precompressed) by 200kg/ case, the moisture in cut tobacco of alcoholization after 1 year is adjusted to (12.0 ± 1.0) %, then completes reinforced and perfuming operation, enter wraparound link subsequently.The conventional large cigarette sample produced of contrast, the sample after new method processing makes moderate progress in perfume quantity and excitant, and this perfume (or spice) of tobacco highlights, and meanwhile, the alcoholization time also shortens (table 1) to some extent.
Product contrast after the different processing mode processing of table 1
Embodiment 2
Choose the leaf group module of Hong Yun Red River group Kunming Cigarette Factory to cloud and mist (soft treasure) brand cigarette to test (see flow chart 1), tobacco leaf through leaves moisting, play leaf, leaves moisting after mix storing up in cabinet with reconstituted tobacco, enter chopping operation after offeing for sale, complete shaping structures; Moisture in cut tobacco is adjusted to (12.5 ± 1.5) %, undertaken case (without precompressed) by 200kg/ case, refine after 1 year and complete reinforced and perfuming operation, enter wraparound link subsequently.The conventional large cigarette sample produced of contrast, the sample after new method processing makes moderate progress in perfume quantity and excitant, and this perfume (or spice) of tobacco highlights, and meanwhile, the alcoholization time also shortens (table 2) to some extent.
Product contrast after the different processing mode processing of table 2
Claims (1)
1. a Cigarette processing method, is characterized in that: Cigarette processing process is divided into two large machining cells, is respectively shaping structures unit and sense organ forming unit; Described shaping structures unit, comprises leaves moisting, plays leaf and chopping; Leaves moisting and beat leaf operation and carry out according to existing beating and double roasting standard, from cabinet for temporary, smoked sheet out enters chopping operation, the moisture content of cut tobaccos after chopping is adjusted to 12.5% ± 1.5%, enters the alcoholization stage of casing; Described sense organ forming unit, comprises pipe tobacco alcoholization, reinforced and perfuming; Pipe tobacco enters reinforced perfuming operation after vanning alcoholization, moisturizes to 12.5% ± 0.5% simultaneously, carries out mixing of disparate modules join by trade mark requirement, final formation finished cut tobacco, stores 8 ~ 60h, makes pipe tobacco fully absorb feed liquid in storage cabinet, equilibrium water conten, enters and rolls link.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310113558.6A CN103181612B (en) | 2013-04-03 | 2013-04-03 | Novel cigarette processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310113558.6A CN103181612B (en) | 2013-04-03 | 2013-04-03 | Novel cigarette processing method |
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| Publication Number | Publication Date |
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| CN103181612A CN103181612A (en) | 2013-07-03 |
| CN103181612B true CN103181612B (en) | 2015-05-27 |
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| CN201310113558.6A Active CN103181612B (en) | 2013-04-03 | 2013-04-03 | Novel cigarette processing method |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103704865A (en) * | 2013-12-30 | 2014-04-09 | 红塔烟草(集团)有限责任公司 | Technology for cigarette production |
| CN108308691A (en) * | 2018-01-19 | 2018-07-24 | 红塔烟草(集团)有限责任公司 | A method of promoting tobacco scrap prodn quality stability |
| CN113951543B (en) * | 2021-11-20 | 2022-10-21 | 红云红河烟草(集团)有限责任公司 | Cigarette manufacturing method based on large process concept |
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| SU1005765A1 (en) * | 1981-07-02 | 1983-03-23 | Грузинский Институт Субтропического Хозяйства | Method of fermenting loose mass of tobacco |
| SU1658991A1 (en) * | 1988-08-01 | 1991-06-30 | Научно-Производственное Объединение По Табаку И Махорке | Method for preparation of tobacco for cutting |
| RU2059375C1 (en) * | 1992-02-04 | 1996-05-10 | Сергей Иванович Каменский | Method for tobacco fermentation |
| CN1329854A (en) * | 2000-06-20 | 2002-01-09 | 卓卫民 | In-line alcoholizing process for tbacco |
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| SU1658991A1 (en) * | 1988-08-01 | 1991-06-30 | Научно-Производственное Объединение По Табаку И Махорке | Method for preparation of tobacco for cutting |
| RU2059375C1 (en) * | 1992-02-04 | 1996-05-10 | Сергей Иванович Каменский | Method for tobacco fermentation |
| CN1329854A (en) * | 2000-06-20 | 2002-01-09 | 卓卫民 | In-line alcoholizing process for tbacco |
| CN1596771A (en) * | 2004-09-08 | 2005-03-23 | 红河卷烟厂 | Cigarette three-stage formulation technology |
| CN1706292A (en) * | 2005-04-27 | 2005-12-14 | 玉溪金灿科技有限公司 | Tobacco flake grouping fine processing and shredding process flow |
| CN1977679A (en) * | 2006-09-14 | 2007-06-13 | 李贵生 | Cut-tobacco reinforcing alcoholized biological preparation |
| CN101946975A (en) * | 2010-09-14 | 2011-01-19 | 中国烟草总公司郑州烟草研究院 | Processing technique for manufacturing golden tobacco shreds |
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| Title |
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| 生切烟的种植技术及调制方法;黄健;《云南农业科技》;20050325(第02期);第30-31页 * |
| 生切烟醇化期致香成分变化规律研究;张晨东;《广东农业科学》;20101210(第12期);第40-43页 * |
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