CN103181612A - Novel cigarette processing method - Google Patents
Novel cigarette processing method Download PDFInfo
- Publication number
- CN103181612A CN103181612A CN2013101135586A CN201310113558A CN103181612A CN 103181612 A CN103181612 A CN 103181612A CN 2013101135586 A CN2013101135586 A CN 2013101135586A CN 201310113558 A CN201310113558 A CN 201310113558A CN 103181612 A CN103181612 A CN 103181612A
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- Prior art keywords
- tobacco
- forming unit
- cigarette
- alcoholization
- enters
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 35
- 238000003672 processing method Methods 0.000 title claims abstract description 9
- 241000208125 Nicotiana Species 0.000 claims abstract description 38
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 38
- 238000000034 method Methods 0.000 claims abstract description 19
- 238000007493 shaping process Methods 0.000 claims description 8
- 238000010009 beating Methods 0.000 claims description 6
- 210000000697 sensory organ Anatomy 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 239000003205 fragrance Substances 0.000 abstract description 3
- 230000001953 sensory effect Effects 0.000 abstract 3
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000004904 shortening Methods 0.000 abstract 1
- 239000002304 perfume Substances 0.000 description 7
- 238000001035 drying Methods 0.000 description 6
- 235000013599 spices Nutrition 0.000 description 5
- 230000003750 conditioning effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
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- Manufacture Of Tobacco Products (AREA)
Abstract
The invention discloses a novel cigarette processing method. The cigarette processing process is divided into two large processing units which are a structure forming unit and a sense forming unit respectively. The task of the structure forming unit is mainly to process tobacco leaves into cut tobacco and reserve the herbal fragrance of the tobacco to the maximum extent; the sensory forming unit is used for finishing sensory quality improvement and style feature identification. The application of the invention is beneficial to reducing the loss of aroma in the processing process, highlighting the herbal aroma of the cigarettes, improving the sensory quality of the cigarettes and simultaneously shortening the alcoholization time.
Description
Technical field
The invention belongs to the cigarette process technical field, be specifically related to a kind of new cigarette processing method.
Technical background
Existing cigarette processing method mainly comprises beating and double roasting and fiber tow production two large divisions, and the purpose of beating and double roasting is cigarette to be removed stalk, to form smoked sheet; Enter the fiber tow production link after the smoked sheet alcoholization, the purpose of throwing processing is that smoked sheet is processed to form pipe tobacco, increases the filling value of pipe tobacco simultaneously.The adding body of tool and can be divided into a plurality of operations again of cigarette, mainly comprise leaves moisting, beat leaf, redrying, alcoholization, loosening and gaining moisture, reinforced, chopping, baking silk, perfuming and roll etc., in these operations, beat leaf and chopping operation and directly change form at goods, the purpose of leaves moisting, loosening and gaining moisture is for beating leaf and chopping is prepared, redrying and drying process are to reduce to beat after leaf and the chopping at the goods moisture content, so that the carrying out of following process, smoked sheet alcoholization, reinforced, perfuming operation are the most important links that forms at goods aesthetic quality and style and features; Therefore, leaves moisting, to beat operations such as leaf, redrying, loosening and gaining moisture, chopping, baking silk directly related with form and physical index at goods, alcoholization, reinforced and the perfuming operation is directly related with aesthetic quality, style and features at goods.
All the time, the tobacco security enjoys social concerns, and especially in recent years, under the appealing of Tobacco Control tissue, tobacco business has carried out strict restriction to cigarette additive.The use restriction of additive is unfavorable for the fragrant flavouring of benefit of cigarette, therefore, in the cigarette process, at utmost keeps this perfume (or spice) of tobacco, is the vital task of cigarette Research on processing technology.In recent years, a lot of articles and patent report by changing the processing mode of important procedure in the cigarette process, highlight this perfume (or spice) of tobacco, promote the cigarette product quality.Reported a kind of segmented drying leaf-silk Apparatus and method for as publication number CN101926500A, according to the drying tobacco characteristic, the leaf silk is carried out drying cylinder high and low temperature section stage drying, thereby make leaf silk drying more even, be conducive to be lifted at the aesthetic quality of goods simultaneously; Publication number CN102511918A has reported the multistage reinforced method of a kind of cigarette, and according to the tobacco feeding demand, it is reinforced to carry out reciprocation cycle to tobacco leaf, thereby brings into play the effect of feed liquid to greatest extent, is lifted at the goods crudy; Publication number CN101218986A has reported a kind of sheet tobacco package conditioning and loosening method, earlier tobacco bale is heated processing in microwave equipment, in entering vacuum conditioning equipment, carry out vacuum conditioning then, make broken, killing ova, evenly moisture regain, reduce the blue foreign smell of tobacco and to improve the effect of cigarette odor-absorbing thereby reach to reduce.But, with cigarette processing be divided into shaping structures unit and sense organ forming unit, method that manufacturing procedure is reset but do not appear in the newspapers.
Summary of the invention
The objective of the invention is at the deficiencies in the prior art, a kind of brand-new cigarette processing method is provided, the loss of fragrance in the cigarette process is reduced, this perfume (or spice) of tobacco highlights, and cigarette the aesthetic quality improve; Simultaneously, also can shorten the alcoholization time.
Purpose of the present invention is achieved by the following technical programs.
A kind of new cigarette processing method is characterized in that: the cigarette process is divided into two big machining cells, is respectively shaping structures unit and sense organ forming unit; Described shaping structures unit comprises leaves moisting, plays leaf and chopping; Leaves moisting and beat the leaf operation and carry out according to existing beating and double roasting standard, the smoked sheet that comes out from keep in cabinet enters the chopping operation, and the pipe tobacco moisture content after the chopping is adjusted to (12.5 ± 1.5) %, enters the alcoholization stage of casing; Described sense organ forming unit comprises pipe tobacco alcoholization, reinforced and perfuming; Pipe tobacco enters reinforced perfuming operation after the vanning alcoholization, moisturize simultaneously to (12.5 ± 0.5) %, carries out mixing of disparate modules by trade mark requirement and joins, the final finished cut tobacco that forms is stored 8～60h in the storage cabinet, make pipe tobacco fully absorb feed liquid, equilibrium water conten enters and rolls link.
Compared with prior art, the present invention has following advantage:
1, is conducive to reservation at the goods flavor component.In the shaping structures machining cell, the many forms with the precursor material of flavor matter exist in the tobacco leaf, some macromolecular pigment materials especially, and when the humid heat treatment of process, volatility is lower than the little molecule volatile aroma material that the degraded back produces; In sense organ processing and forming unit, the pipe tobacco behind the reinforced perfuming no longer carries out high-intensity processing, fragrance retention rate height.
2, shortened the alcoholization time.Pipe tobacco specific area after the vanning is higher than the sheet cigarette specific area of vanning back redrying, and mass exchange and chemical reaction velocity are accelerated, and therefore, can shorten the alcoholization time.
Description of drawings
Fig. 1 is the process chart of new cigarette processing method of the present invention.
Specific embodiment
The present invention is described in further detail below in conjunction with drawings and Examples, but they are not limited to the technical solution.Any conversion based on training centre of the present invention is made all drops on protection scope of the present invention.
Embodiment 1
Choose red cloud Red River group Kunming Cigarette Factory the leaf pack module of cloud and mist (purple) brand cigarette is tested (seeing flow chart 1), tobacco leaf mixes in the storage cabinet with reconstituted tobacco after passing through leaves moisting, beating leaf, enters the chopping operation after offeing for sale, and finishes shaping structures; Moisture after the chopping is adjusted to (12.5 ± 1.5) %, cases (no precompressed) by the 200kg/ case, the moisture in cut tobacco of alcoholization after 1 year adjusted to (12.0 ± 1.0) %, finish reinforced and perfuming operation then, enter the wraparound link subsequently.The conventional big cigarette sample of producing of contrast, the sample after the new method processing makes moderate progress in perfume quantity and excitant, and this perfume (or spice) of tobacco highlights, and simultaneously, the alcoholization time also shortens (table 1) to some extent.
The different processing mode processing of table 1 back product contrast
Embodiment 2
Choose red cloud Red River group Kunming Cigarette Factory the leaf pack module of cloud and mist (soft treasure) brand cigarette is tested (seeing flow chart 1), tobacco leaf mixes in the storage cabinet with reconstituted tobacco after passing through leaves moisting, playing leaf, leaves moisting, enter the chopping operation after offeing for sale, finish shaping structures; Moisture in cut tobacco is adjusted to (12.5 ± 1.5) %, cased (no precompressed) by the 200kg/ case, refine and finish reinforced and perfuming operation after 1 year, enter the wraparound link subsequently.The conventional big cigarette sample of producing of contrast, the sample after the new method processing makes moderate progress in perfume quantity and excitant, and this perfume (or spice) of tobacco highlights, and simultaneously, the alcoholization time also shortens (table 2) to some extent.
The different processing mode processing of table 2 back product contrast
Claims (1)
1. a new cigarette processing method is characterized in that: the cigarette process is divided into two big machining cells, is respectively shaping structures unit and sense organ forming unit; Described shaping structures unit comprises leaves moisting, plays leaf and chopping; Leaves moisting and beat the leaf operation and carry out according to existing beating and double roasting standard, the smoked sheet that comes out from keep in cabinet enters the chopping operation, and the pipe tobacco moisture content after the chopping is adjusted to (12.5 ± 1.5) %, enters the alcoholization stage of casing; Described sense organ forming unit comprises pipe tobacco alcoholization, reinforced and perfuming; Pipe tobacco enters reinforced perfuming operation after the vanning alcoholization, moisturize simultaneously to (12.5 ± 0.5) %, carries out mixing of disparate modules by trade mark requirement and joins, the final finished cut tobacco that forms is stored 8～60h in the storage cabinet, make pipe tobacco fully absorb feed liquid, equilibrium water conten enters and rolls link.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310113558.6A CN103181612B (en) | 2013-04-03 | 2013-04-03 | Cigarette processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310113558.6A CN103181612B (en) | 2013-04-03 | 2013-04-03 | Cigarette processing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103181612A true CN103181612A (en) | 2013-07-03 |
| CN103181612B CN103181612B (en) | 2015-05-27 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310113558.6A Active CN103181612B (en) | 2013-04-03 | 2013-04-03 | Cigarette processing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103181612B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103704865A (en) * | 2013-12-30 | 2014-04-09 | 红塔烟草(集团)有限责任公司 | Technology for cigarette production |
| CN108308691A (en) * | 2018-01-19 | 2018-07-24 | 红塔烟草(集团)有限责任公司 | A method of promoting tobacco scrap prodn quality stability |
| CN113951543A (en) * | 2021-11-20 | 2022-01-21 | 红云红河烟草(集团)有限责任公司 | Cigarette manufacturing method based on large process concept |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1005765A1 (en) * | 1981-07-02 | 1983-03-23 | Грузинский Институт Субтропического Хозяйства | Method of fermenting loose mass of tobacco |
| SU1658991A1 (en) * | 1988-08-01 | 1991-06-30 | Научно-Производственное Объединение По Табаку И Махорке | Method for preparation of tobacco for cutting |
| RU2059375C1 (en) * | 1992-02-04 | 1996-05-10 | Сергей Иванович Каменский | Method for tobacco fermentation |
| CN1329854A (en) * | 2000-06-20 | 2002-01-09 | 卓卫民 | In-line alcoholizing process for tbacco |
| CN1596771A (en) * | 2004-09-08 | 2005-03-23 | 红河卷烟厂 | Cigarette three-stage formulation technology |
| CN1706292A (en) * | 2005-04-27 | 2005-12-14 | 玉溪金灿科技有限公司 | Tobacco flake grouping fine processing and shredding process flow |
| CN1977679A (en) * | 2006-09-14 | 2007-06-13 | 李贵生 | Cut-tobacco reinforcing alcoholized biological preparation |
| CN101946975A (en) * | 2010-09-14 | 2011-01-19 | 中国烟草总公司郑州烟草研究院 | Processing technique for manufacturing golden tobacco shreds |
-
2013
- 2013-04-03 CN CN201310113558.6A patent/CN103181612B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1005765A1 (en) * | 1981-07-02 | 1983-03-23 | Грузинский Институт Субтропического Хозяйства | Method of fermenting loose mass of tobacco |
| SU1658991A1 (en) * | 1988-08-01 | 1991-06-30 | Научно-Производственное Объединение По Табаку И Махорке | Method for preparation of tobacco for cutting |
| RU2059375C1 (en) * | 1992-02-04 | 1996-05-10 | Сергей Иванович Каменский | Method for tobacco fermentation |
| CN1329854A (en) * | 2000-06-20 | 2002-01-09 | 卓卫民 | In-line alcoholizing process for tbacco |
| CN1596771A (en) * | 2004-09-08 | 2005-03-23 | 红河卷烟厂 | Cigarette three-stage formulation technology |
| CN1706292A (en) * | 2005-04-27 | 2005-12-14 | 玉溪金灿科技有限公司 | Tobacco flake grouping fine processing and shredding process flow |
| CN1977679A (en) * | 2006-09-14 | 2007-06-13 | 李贵生 | Cut-tobacco reinforcing alcoholized biological preparation |
| CN101946975A (en) * | 2010-09-14 | 2011-01-19 | 中国烟草总公司郑州烟草研究院 | Processing technique for manufacturing golden tobacco shreds |
Non-Patent Citations (3)
| Title |
|---|
| 张晨东: "生切烟醇化期致香成分变化规律研究", 《广东农业科学》 * |
| 苏泽春等: "红土晒烟品种比较试验", 《热带农业科技》 * |
| 黄健: "生切烟的种植技术及调制方法", 《云南农业科技》 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103704865A (en) * | 2013-12-30 | 2014-04-09 | 红塔烟草(集团)有限责任公司 | Technology for cigarette production |
| CN108308691A (en) * | 2018-01-19 | 2018-07-24 | 红塔烟草(集团)有限责任公司 | A method of promoting tobacco scrap prodn quality stability |
| CN113951543A (en) * | 2021-11-20 | 2022-01-21 | 红云红河烟草(集团)有限责任公司 | Cigarette manufacturing method based on large process concept |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103181612B (en) | 2015-05-27 |
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