CN106857900A - A kind of full-automatic anhua black raw tea kneads production line - Google Patents
A kind of full-automatic anhua black raw tea kneads production line Download PDFInfo
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- CN106857900A CN106857900A CN201710100970.2A CN201710100970A CN106857900A CN 106857900 A CN106857900 A CN 106857900A CN 201710100970 A CN201710100970 A CN 201710100970A CN 106857900 A CN106857900 A CN 106857900A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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Abstract
The present invention provides a kind of full-automatic anhua black raw tea and kneads production line, including the automatic kneading machine of single armed and controller, automatic transmission feeding mechanism is provided with the charging aperture of the automatic kneading machine of the single armed, automatic transmission discharging mechanism is provided with the discharging opening of the automatic kneading machine of the single armed；The automatic transmission feeding mechanism includes de-enzyme roller, de-enzyme charging transmitting device, weigh charging transmitting device and flexible charging guiding hopper；Stating automatic transmission discharging mechanism includes discharging transmitting device and weighing loading device；The de-enzyme roller, de-enzyme charging transmitting device, charging transmitting device of weighing, flexible charging guiding hopper, discharging transmitting device, weighing loading device and the automatic kneading machine of single armed are controlled by the controller, realize the de-enzyme of tealeaves, the automated production process such as transport, knead and contain, to improve the production efficiency of anhua black raw tea Ying Ji, fermentation quality with anhua black raw tea is improved, and reduces production cost.
Description
Technical field
The present invention relates to Tea Processing technical field, and in particular to a kind of full-automatic anhua black raw tea kneads production line.
Background technology
Current tea twisting machine, including frame, rub cylinder, kneading disk, gland, motion bracket, motor, screw body, kneading disk
It is fixedly mounted in frame, motion bracket includes man-like shelf, three cranks；Rub cylinder and be fixed on man-like shelf center, gland passes through silk
Linkage is arranged on man-like shelf, and crank is separately mounted to man-like shelf triangle, and crank two ends are cut with scissors with frame, man-like shelf respectively
Connect；Motion bracket by any crank through transmission mechanism with motor be connected.During work, drive crank to rotate by motor, enter
And drive man-like shelf, rub cylinder, screw body, the gland relative kneading disk above kneading disk and make eccentric circular motion, while passing through leading screw
Mechanism drives gland action, and tealeaves is curled into bar in rub barrel by the effect of gland and kneading disk acromion scapulae, part cellular deflections
It is broken, extrude tea juice.
But at present, there is no complete tea rolling production line, it is necessary to the artificial tealeaves by after de-enzyme loads tea twisting machine
In, because anhua black raw tea is old leaf, transhipment is inconvenient, does not more adapt to transport the haul conveying mechanism of anhua black raw tea；
Past is manually thought to add the anhua black raw tea fresh leaf after de-enzyme in tea twisting machine, then covers and rubs lid start and kneaded, and takes
When it is laborious not inefficient, particularly Tea Processing and leaf picking only have short several days, and season is one day valency during harvesting,
Old tealeaves is just cheap, and having crossed this season a large amount of fresh leafs just can only helplessly see difference it goes always, cause a large amount of fresh leafs moneys
Source wastes.
Due to there is no the production line of complete set in Tea Processing and transport, cause Tea Production efficiency low；And need to employ
A large amount of manpowers are hired, the production cost of tealeaves is increased.
The content of the invention
For defect of the prior art, the present invention provides a kind of full-automatic anhua black raw tea and kneads production line, to improve
The production efficiency of anhua black raw tea Ying Ji, and reduce production cost.
A kind of full-automatic anhua black raw tea kneads production line, including the automatic kneading machine of single armed and controller, it is characterised in that
Automatic transmission feeding mechanism is provided with the charging aperture of the automatic kneading machine of the single armed, in the discharging of the automatic kneading machine of the single armed
Mouth is provided with automatic transmission discharging mechanism；
The automatic transmission feeding mechanism include de-enzyme roller, de-enzyme charging transmitting device, weigh charging transmitting device and
Flexible charging guiding hopper, the charging aperture of the de-enzyme charging transmitting device is communicated with the discharging opening of the de-enzyme roller, described to kill
The discharging opening of green grass or young crops charging transmitting device is communicated with the charging aperture for weighing charging transmitting device, the charging transmitting device of weighing
Discharging opening with it is described it is flexible charging guiding hopper charging aperture communicate, it is described it is flexible charging guiding hopper discharging opening be located at the list
The charging aperture of arm kneading machine is communicated；The de-enzyme roller, de-enzyme charging transmitting device, weigh charging transmitting device and flexible charging
Guiding hopper is controlled by the controller；
The automatic transmission discharging mechanism includes discharging transmitting device and weighing loading device, the discharging transmitting device
Charging aperture is communicated with the discharging opening of the automatic kneading machine of the single armed, the discharging opening and the loading of weighing of the discharging transmitting device
The charging aperture of device is communicated；The discharging transmitting device and weighing loading device are controlled by the controller.
More preferably to realize the present invention, may further be, the de-enzyme charging transmitting device is that Z-shaped transmits wire body structure,
The fresh lifting after the roller fixation that finishes of anhua black raw tea can be weighed on charging transmitting device well；The de-enzyme charging
Transmitting device includes the first conveyer belt and motor, after the motor is arranged on the first conveyer belt material transfer direction
End, suitable motor is installed on the leading section in material transfer direction, and the life-span of the first conveyer belt is longer, it is not easy to break belt；
Be provided with horizontal baffle plate on the first conveyer belt zone face, the height of the baffle plate be between 30-50mm, the baffle plate between
Away from being 100-200mm；Outward-dipping side plate is equipped near the first conveyer belt both sides, the gradient of the side plate is
115 ° -135 °, the vertical height of the side plate is 150-300mm；Due to not having on traditional defeated pass face of conveying climbing line belt
Very well by anhua black raw tea lifting after de-enzyme to kneading on pipeline, traditional pipeline side plate is vertical shallow side plate to plate washer, no
Beneficial to anhua black raw tea conveying, the Dark Green Tea that course of conveying has half overflows and scatters in course of conveying, inefficient, Er Qie
Course of conveying has half material to drop on the ground, causes anhua black raw tea to form secondary pollution, the mark of very unfavorable anhua black raw tea
Standardization, cleanly production；Check strap, the buffering are equipped between the first conveyer belt both sides of the edge and the side plate
The material of belt is identical with the material of first conveyer belt, and the check strap side is fixedly connected with the side plate, described
The opposite side of check strap is fitted with the edge of first conveyer belt；Side plate is generally steel plate, and distance is contacted with conveyer belt too
Closely, conveyer belt and steel plate Relative friction time wear and tear belt, it is necessary to often change belt once growing, steel plate contacted with conveyer belt away from
It is too far away to be easy for Lou tea, buffer strip linking of the conveyer belt between side plate using material as conveyer belt, due to buffer strip
As conveyer belt material, quality it is soft it is flexible both can paste together very well, therefore solve this very well and ask, that is, avoid
Leakage tea problem extends belt service life again；The rotating speed of the motor is controlled by the controller；
The leading section in the first conveyer belt material transfer direction is located at the underface of the discharging opening of the de-enzyme roller, and is close to
The discharging opening of the de-enzyme roller；The rear end in the first conveyer belt material transfer direction is located at the charging transmitting device charging of weighing
The surface of mouth, and near the discharging opening of the charging transmitting device of weighing.
More preferably to realize the present invention, may further be, after the de-enzyme roller barrel is provided with for detecting fresh leaves de-enzyming
The non-contact temperature sensor of temperature, the heating-up temperature and rotating speed of the de-enzyme roller are controlled by the controller, are easy to
Temperature conditionss during control tea green-keeping.
It is more preferably to realize the present invention, may further be, the charging transmitting device of weighing includes the first weighing conveyor belt, the
Two weighing conveyor belts and the 3rd weighing conveyor belt, the flexible charging guiding hopper include that the first flexible charging guiding hopper, second stretch
Indentation material guiding hopper, the 3rd flexible charging guiding hopper and the 4th flexible charging guiding hopper, the automatic kneading machine of single armed include the
The automatic kneading machine of one single armed, the automatic kneading machine of the second single armed and the 3rd automatic kneading machine of single armed；
The first weighing conveyor belt zone face is located at immediately below the discharging opening of the de-enzyme charging transmitting device；Described first
One end of weighing conveyor belt is located at the surface of the described first flexible charging guiding hopper charging aperture, first weighing conveyor belt
The other end is weighed the surface with zone face positioned at described second；One end of second weighing conveyor belt is located at described second and stretches
The surface of guiding hopper charging aperture is fed, the other end of second weighing conveyor belt is weighed with zone face just positioned at the described 3rd
Top；One end of 3rd weighing conveyor belt is located at the surface of the described 3rd flexible charging guiding hopper charging aperture, and described the
The other end of three weighing conveyor belts is located at the surface of the described 4th flexible charging guiding hopper charging aperture；Can be passed through according to inlet amount
Programmable Logic Controller automatically adjusts, realize every time every kneading machine knead inlet amount accurate to.
More preferably to realize the present invention, may further be, the flexible charging guiding hopper includes that upper guide cone bucket, blanking stretch
Cloth bag, lower counterweight ring flange, flexible lifting rope, self-locking contracting mechanism and fixed mount；The upper guide cone bucket and self-locking contracting mechanism
It is installed on fixed mount；The flexible cloth bag of the blanking is the gauze cloth bag of upper and lower opening, the diameter of the flexible cloth bag of the blanking
More than the maximum gauge of the upper guide cone bucket, it is easy to gauze when up and down motion is flexible, gauze has good gas permeability
Can, fresh leaf is had good deflation effect when being downwardly into rub barrel from it, charging resistance is unlikely to when also helping charging
Plug, and reach the effect of fast blanking；The small tapered end of the upper guide cone bucket down, and is opened on the flexible cloth bag of the blanking
It is intraoral；The lower counterweight ring flange, the driving of the self-locking contracting mechanism are provided with the lower opening of the flexible cloth bag of the blanking
Motor is fixedly connected by the flexible lifting rope with the lower counterweight ring flange；
The large awl end of the upper guide cone is provided with opening and is communicated with the discharging opening for weighing charging transmitting device；It is described
The under shed of the flexible cloth bag of blanking is located at the surface that the single armed kneads machine inlet.
Be more preferably realize the present invention, may further be, be equipped with the kneading disk of the automatic kneading machine of the single armed humidification mouth,
Oxygenation mouth, temperature sensor and humidity sensor, the humidification mouth are used to be passed through warm moistening steam to the tealeaves in kneading；Institute
Oxygenation mouth is stated for being passed through medical grade oxygen to the tealeaves in kneading；The temperature sensor is used to detect temperature during tea rolling
Degree, the humidity sensor is used to detect humidity during tea rolling；Anhua black raw tea leads to medical grade oxygen during kneading, and
Carried out it is oxygen-enriched knead, can accelerate its fresh leaf cell enzyme activation aoxidize carry out pre fermentation；Pass through PLC technology in the process of kneading
Device realizes that constant temperature and humidity is kneaded under being controlled with built-in industrial control machine；
Automatic discharger and intilted guiding reclaiming plate are provided with the discharge outlet of the kneading disk, it is described to go out automatically
Expect that the closure of mechanism is fastened on the discharging opening of the kneading disk；The discharging opening for being oriented to reclaiming plate and the discharging transmission dress
The charging aperture put is communicated.
Be more preferably realize the present invention, may further be, it is described discharging transmitting device include horizontally disposed splicing section and to
On the climbing section that is obliquely installed, the conveyer belt linking of the conveyer belt of the splicing section and climbing section sets, the biography of the splicing section
Band is sent to be located at the underface of the automatic kneading machine discharging opening of the single armed；The conveyer belt upper end of the climbing section is located at the dress of weighing
Carry the surface for putting material mouth；
Conveyer belt near the discharging transmitting device climbing section is provided with blow device and negative-pressure vacuum collection device, described
Valve is towards the conveyer belt zone face, a diameter of 1-2mm of the valve gas outlet in blow device；Under the climbing section
Side is provided with position sensor, and the position sensor is used to detect that the weighing loading device whether there is；Anhua black raw tea is fresh
Leaf can produce a large amount of tea juices and ooze out when kneading, therefore understand effect ixoderm of a large amount of broken leaf fragment tea dusts in tea juice in skin in course of conveying
Belt surface is difficult to come off, and this case is purged by high pressure air and effectively also solves this problem.
More preferably to realize the present invention, may further be, the weighing loading device includes weighing unit and fermenting case, the title
Weight platform is located at the underface of the discharging transmitting device discharging opening；The controller is also associated with warning device.
More preferably to realize the present invention, may further be, the fermenting case includes skeleton, outer layer gauze and castor, described outer
Layer gauze carries out covering to the skeleton and forms open-topped chest, it is therefore intended that anhua black raw tea fermentation process needs energy
It is ventilated, it is otherwise easily heartburn to burn out anhua black raw tea fresh leaf, so as to influence anhua black raw tea mouthfeel and soup look；In the case
Sub- side is provided with side door, and the side door is hinged with the chest casing, and anhua black raw tea is poured out after being easy to fermentation；In the chest
Inside it is provided with temperature sensor, humidity sensor, oxygen nozzle and steam jet；
Fermenting case its temperature sensor, humidity sensor is connected with Programmable Logic Controller and embedded industry control, oxygen nozzle, steams
Vapour nozzle is connected by magnetic valve with Programmable Logic Controller and embedded industry control, is acted in Programmable Logic Controller and embedded industry control
Under, realize that whole anhua black raw tea fermentation constant temperature and humidity and logical oxygen are controllable, fermentation atmosphere Parameter adjustable is controllable, and ferment warm and humid record
Can review, realize quality one to property and uniqueness, while shortening fermentation time, improve fermentation quality.
Beneficial effects of the present invention, the charging aperture and discharge outlet of the automatic kneading machine of single armed be respectively provided with automation charging and
Discharging equipment, realization such as is finished, is kneaded, transported and is contained at the process, the production efficiency and drop of raising tealeaves to tealeaves automatically
The production cost of low tealeaves；The weighing sensor of design, transmission belt of weighing, temperature sensor and humidity sensor, can guarantee that whole
The automatic operating of individual production line, improves the processing efficiency and quality of anhua black raw tea；The de-enzyme charging transmitting device of design, by
Band is rushed in easing up using side high, baffle plate high, anhua black raw tea can be preferably transported, it is to avoid tealeaves secondary pollution and operation process
In, dropped from conveyer belt；The wet and temperature control of control is kneaded to anhua black raw tea, enables tealeaves preferably pre fermentation；Control fermentation
Temperature and humidity in case, improves the fermentation quality of anhua black raw tea.
Brief description of the drawings
Fig. 1 shows overall structure diagram of the present invention；
Fig. 2 shows the schematic diagram of de-enzyme charging transmitting device part detailed structure in the present invention；
Fig. 3 shows the automatic kneading machine of single armed and flexible the first fit system figure of charging guiding hopper in the present invention；
Fig. 4 shows the automatic kneading machine of single armed and flexible charging second fit system figure of guiding hopper in the present invention；
Fig. 5 shows the structural representation of section conveyer belt of climbing in the transmitting device that discharges in the present invention；
Fig. 6 illustrates the structural representation of fermenting case in the present invention；
Fig. 7 illustrates the pin connection block diagram of controller in the present invention.
In accompanying drawing, 10- weighing loading devices；11- discharge conveyors；12- position sensors；13- fermenting cases；14- claims
Weight platform；The automatic kneading machine of 2- single armeds；21- columns；22- rub barrels；23- rubs lid motor；24- humidifies mouth；25- oxygenation mouths；26-
Automatic discharger；27- is oriented to reclaiming plate；28- kneading disk motors；31- de-enzyme charging transmitting devices；32- de-enzyme rollers；
33- infrared induction temperature sensors；34- weighs charging transmitting device；The flexible charging guiding hoppers of 35-；The upper guide cone buckets of 351-；
352- blankings are stretched cloth bag；Counterweight ring flange under 353-；354- stretches lifting rope；355- self-locking contracting mechanisms；
Specific embodiment
The embodiment of technical solution of the present invention is described in detail below in conjunction with accompanying drawing.Following examples are only used for
Technical scheme is clearly illustrated, therefore is intended only as example, and protection of the invention can not be limited with this
Scope.
As shown in Figure 1：A kind of full-automatic anhua black raw tea kneads production line, including the automatic kneading machine of single armed and controller,
Automatic transmission feeding mechanism is provided with the charging aperture of the automatic kneading machine 2 of the single armed, in going out for the automatic kneading machine of the single armed
Material mouth is provided with automatic transmission discharging mechanism；
Wherein, the automatic transmission feeding mechanism includes that de-enzyme roller 32, de-enzyme charging transmitting device 31, charging of weighing are passed
Defeated device 34 and flexible charging guiding hopper 35, the charging aperture of the de-enzyme charging transmitting device 31 and going out for the de-enzyme roller 32
Material mouth is communicated, i.e. discharging opening phase of the conveyer belt lower end zone face of de-enzyme charging transmitting device 31 near the de-enzyme roller 32
It is logical；The discharging opening of the de-enzyme charging transmitting device 31 is communicated with the charging aperture for weighing charging transmitting device 34, that is, finish
Feed the right first weighing conveyor belt zone face of the conveyer belt upper end end near de-enzyme roller 32 of transmitting device 31；The title
The discharging opening of charging transmitting device 34 is communicated with the charging aperture of the flexible charging guiding hopper 35 again, that is, charging transmitting device of weighing
34 weighing conveyor belt end is located at and near the charging aperture of flexible charging guiding hopper 35；The flexible charging guiding hopper 35 goes out
The charging aperture that material mouth is located at the single armed kneading machine 2 is communicated, i.e., the discharging opening of described flexible charging guiding hopper 35 is located at the list
The charging aperture of arm kneading machine 2 is close to and facing each other；The de-enzyme roller 32, de-enzyme charging transmitting device 31, charging of weighing are passed
Defeated device 34 and flexible charging guiding hopper 35 are controlled by the controller；
The automatic transmission discharging mechanism includes discharging transmitting device 11 and weighing loading device 10, the discharging transmission dress
The charging aperture for putting 11 is communicated with the discharging opening of the automatic kneading machine 2 of the single armed, the splicing section conveyer belt position of the transmitting device 11 that discharges
The underface of kneading disk discharging opening in the automatic kneading machine 2 of the single armed, and it is close to each other；The discharging of the discharging transmitting device 11
Mouth is communicated with the charging aperture of the weighing loading device 10, that is, the upper end of tilting section conveyer belt is located at and claims in the transmitting device 11 that discharges
Directly over 13 casees mouthfuls of the fermenting case of weight loading equipment 10；The discharging transmitting device 11 and weighing loading device 10 receive the control
Device control processed.
More progressive description, the de-enzyme charging transmitting device 31 is that Z-shaped transmits wire body structure, the de-enzyme charging transmission
Device 31 includes the first conveyer belt and motor, and the type of drive of motor is frequency conversion stepless time adjustment driving, its output speed
Spend for 0-1m/s is adjustable, the motor is arranged on the rearward end in the first conveyer belt material transfer direction；As shown in Fig. 2
Horizontal baffle plate 311 is provided with the first conveyer belt zone face, the height of the baffle plate 311 is between 40mm, the baffle plate 311
Spacing be 150mm；Outward-dipping side plate 313, the gradient of the side plate 313 are equipped near the first conveyer belt both sides
It it is 120 °, the vertical height of the side plate 313 is 200mm；Between the first conveyer belt both sides of the edge and the side plate
Check strap 312 is provided with, the material of the check strap 312 is identical with the material of first conveyer belt, the check strap
312 sides are fixedly connected with the side plate 313, and the opposite side of the check strap 312 is pasted with the edge of first conveyer belt
Close；The rotating speed of the motor is controlled by the controller；
As can be seen from Figure 1, the leading section in the first conveyer belt material transfer direction is located at the discharging of the de-enzyme roller 32
The underface of mouth, and near the discharging opening of the de-enzyme roller 32；The rear end in the first conveyer belt material transfer direction is located at described
Weigh and feed the surface of the charging aperture of transmitting device 34, and the discharging opening of transmitting device 34 is fed near described weighing, specifically,
Near the first weighing conveyor belt zone face of right number for charging transmitting device of weighing.
The de-enzyme barrel of roller 32 is provided with the non-contact temperature sensor for detecting temperature after fresh leaves de-enzyming, tool
Body uses infrared induction temperature sensor detection temperature, and the heating-up temperature and rotating speed of the de-enzyme roller 32 receive the control
Device control processed.
The charging transmitting device 34 of weighing includes that the first weighing conveyor belt, the second weighing conveyor belt and the 3rd are weighed transmission
Band, the flexible charging guiding hopper 35 includes the first flexible charging guiding hopper, the second flexible charging guiding hopper, the 3rd flexible charging
Guiding hopper and the 4th flexible charging guiding hopper, the automatic kneading machine 2 of single armed include the automatic kneading machine of the first single armed, the second single armed
Automatic kneading machine and the 3rd automatic kneading machine of single armed；
The first weighing conveyor belt zone face is located at immediately below the discharging opening of the de-enzyme charging transmitting device 31, i.e.,；Institute
The one end for stating the first weighing conveyor belt is located at the surface of the described first flexible charging guiding hopper charging aperture, and described first weighs biography
The other end of band is sent to be weighed the surface with zone face positioned at described second；One end of second weighing conveyor belt is located at described the
The surface of two flexible charging guiding hopper charging apertures, the other end of second weighing conveyor belt is weighed with band positioned at the described 3rd
The surface in face；One end of 3rd weighing conveyor belt is located at the surface of the described 3rd flexible charging guiding hopper charging aperture,
The other end of the 3rd weighing conveyor belt is located at the surface of the described 4th flexible charging guiding hopper charging aperture；De-enzyme charging is passed
Defeated device uses frequency conversion drive, and transmission speed is that 0-1m/s is adjustable, and rotating is adjustable.
As shown in Figure 3 and Figure 4, the flexible charging guiding hopper 35 include the flexible cloth bag 352 of upper guide cone bucket 351, blanking,
Lower counterweight ring flange 353, flexible lifting rope 354, self-locking contracting mechanism 355 and fixed mount；The upper guide cone bucket 351 and self-locking are received
Contracting mechanism 355 is installed on fixed mount；The flexible cloth bag 352 of the blanking is the gauze cloth bag of upper and lower opening, and the blanking is stretched
The maximum gauge with diameter greater than the upper guide cone bucket 351 of contracting cloth bag 352；The small tapered end of the upper guide cone bucket 351 down,
And in the upper shed of the flexible cloth bag 352 of the blanking；The flexible cloth bag 352 of the blanking lower opening be provided with it is described under
Counterweight ring flange 353, the motor of the self-locking contracting mechanism 355 is by the flexible lifting rope 354 and the lower counterweight method
Blue disk 353 is fixedly connected；
The large awl end of the upper guide cone bucket 351 is provided with opening and feeds the discharging opening phase of transmitting device 34 with described weighing
It is logical；The under shed of the flexible cloth bag 352 of the blanking is located at the surface of the charging aperture of single armed kneading machine 2.
Humidification mouth 24, oxygenation mouth 25, temperature sensor and humidity are equipped with the kneading disk of the automatic kneading machine 2 of the single armed
Sensor, the humidification mouth 24 is used to be passed through warm moistening steam to the tealeaves in kneading；The oxygenation mouth 25 is used for kneading
In tealeaves be passed through medical grade oxygen；The temperature sensor is used to detect temperature during tea rolling, and the humidity sensor is used
Humidity when tea rolling is detected；
Automatic discharger and intilted guiding reclaiming plate 27 are provided with the discharge outlet of the kneading disk, it is described automatic
The closure of discharging mechanism 26 is fastened on the discharging opening of the kneading disk；The discharging opening for being oriented to reclaiming plate 27 and the discharging
The charging aperture of transmitting device 11 is communicated.
The discharging transmitting device 11 includes horizontally disposed splicing section and the climbing of the setting that is inclined upwardly section, the splicing
The conveyer belt linking of the conveyer belt and climbing section of section is set, and the conveyer belt of the discharging splicing section of transmitting device 11 is located at the list
The underface of the automatic discharging opening of kneading machine 2 of arm；The conveyer belt upper end of the climbing section feeds positioned at the weighing loading device 10
The surface of mouth；
As shown in figure 5, the conveyer belt near the discharging transmitting device 11 climbing section is provided with blow device and negative-pressure vacuum
Collection device 112, in the blow device valve 111 towards the conveyer belt zone face, the gas outlet of the valve 111 it is a diameter of
1-2mm；Position sensor 113 is provided with below the climbing section, the position sensor 113 is used to detect the dress of weighing
Carry and put 10 and whether there is.
As shown in fig. 6, the weighing loading device 10 includes weighing unit 14 and fermenting case 13, the weighing unit 14 is located at institute
State the underface of the discharging discharging opening of transmitting device 11；The controller is also associated with warning device.
The fermenting case 13 includes skeleton 131, outer layer gauze 132 and castor 133,132 pairs of bones of the outer layer gauze
Frame 131 carries out covering and forms open-topped chest, and side door, the side door and the chest case are provided with the chest side
Body is hinged；Temperature sensor, humidity sensor, oxygen nozzle and steam jet are provided with the chest.
Wherein, four automatic kneading machines 2 of single armed are so work, are weighed when the automatic kneading machine of the first single armed feeds
The right First kneading machine charging corresponding below charging transmitting device 34 and de-enzyme charging transmitting device 31 overlapping region：Claim
The transmission direction of first weighing conveyor belt in the right of charging transmitting device 34 is inverted from left to right again, and First single armed is kneaded automatically
Machine feeds, and the automatic kneading machine of the second single armed, the 3rd automatic kneading machine of single armed and the 4th automatic kneading machine of single armed do not work；
It is second automatic kneading machine of single armed of right number when the automatic kneading machine of the second single armed feeds；Weigh charging transmitting device
The transmission direction of 34 first weighing conveyor belt in the right is rotated forward from right to left, and the transmission direction of Article 2 weighing conveyor belt is from left-hand
Dextroversion, the automatic kneading machine work of the second single armed, the automatic kneading machine of the first single armed, the 3rd automatic kneading machine of single armed and the 4th single armed
Automatic kneading machine does not work；
It is the 3rd automatic kneading machine of single armed of right number when the automatic kneading machine of the 3rd single armed feeds；Weigh charging transmitting device
The transmission direction of 34 first weighing conveyor belt in the right is rotated forward from right to left, and the transmission direction of Article 2 weighing conveyor belt is from dextrad
Left rotating forward, the transmission direction of Article 3 weighing conveyor belt is inverted from left to right, the automatic kneading machine work of the 3rd single armed, the first single armed
Automatic kneading machine, the automatic kneading machine of the second single armed and the 4th automatic kneading machine of single armed do not work；
It is left several automatic kneading machines of First single armed when the automatic kneading machine of the 4th single armed feeds；Weigh charging transmitting device
The transmission direction of 34 first weighing conveyor belt in the right is rotated forward from right to left, and the transmission direction of Article 2 weighing conveyor belt is from dextrad
Left rotating forward, the transmission direction of Article 3 weighing conveyor belt is rotated forward from right to left, the automatic kneading machine work of the 4th single armed, the first single armed
Automatic kneading machine, the automatic kneading machine of the second single armed and the 3rd automatic kneading machine of single armed do not work.
As shown in fig. 7, Programmable Logic Controller is also connected with built-in industrial control machine, built-in industrial control machine is used for programmable control
Device processed is programmed, and realizes that Programmable Logic Controller carries out Automated condtrol to device in the present invention and component, can be with from figure
Find out, by the motor for kneading feeding line Frequency Converter Control de-enzyme charging transmitting device 31, charging transmitting device 34 of weighing；
By kneading four motors of the automatic kneading machine of single armed in Frequency Converter Control embodiment；Kneading out stockline frequency converter is used for
Belt-driven motor in control discharging transmitting device 11.
Various embodiments above is merely illustrative of the technical solution of the present invention, rather than its limitations；Although with reference to foregoing each reality
Example is applied to be described in detail the present invention, it will be understood by those within the art that：It still can be to foregoing each
Technical scheme described in embodiment is modified, or carries out equivalent to which part or all technical characteristic；And
These modifications are replaced, and do not make the scope of the essence disengaging various embodiments of the present invention technical scheme of appropriate technical solution, its
All should cover in the middle of the scope of claim of the invention and specification.
Claims (8)
1. a kind of full-automatic anhua black raw tea kneads production line, including de-enzyme roller (32), the automatic kneading machine of single armed (2), fermentation
Case (13) and controller, it is characterised in that the de-enzyme roller (32) is oriented to through kneading feeding line (31) and flexible charging successively
, to feeding material in the automatic kneading machine of the single armed (2), the automatic kneading machine of single armed (2) is through kneading out stockline (11) for bucket (35)
Material after being kneaded to feeding in the fermenting case (13)；De-enzyme roller (13), knead feeding line (31), flexible charging and lead
To bucket (35), the automatic kneading machine of single armed (2) and knead out stockline (11) by the controller control；
Flexible charging guiding hopper (35) includes upper guide cone bucket (351), blanking flexible cloth bag (352), lower counterweight ring flange
(353), stretch lifting rope (354) and self-locking contracting mechanism (355)；The blanking cloth bag (352) that stretches is the gauze of upper and lower opening
Cloth bag, the blanking is stretched the maximum gauge of the bore more than upper guide cone bucket (351) of cloth bag (352)；The blanking is stretched
The upper shed of contracting cloth bag (352) is enclosed within the small tapered end of upper guide cone bucket (351), and the blanking is stretched under cloth bag (352)
The inner circle of edge and the lower counterweight ring flange (353) overlaps and is fixedly connected with the lower counterweight ring flange (353)；It is described from
Lock contracting mechanism (355) drives the lower counterweight ring flange (353) to move up and down by the flexible lifting rope (354), it is described from
The state of flexible lifting rope (354) is controlled by the controller described in lock contracting mechanism (355) folding and unfolding.
2. a kind of full-automatic anhua black raw tea according to claim 1 kneads production line, it is characterised in that it is described knead into
Stockline includes feed conveyor belt (31) and weighing conveyor belt (34), and the feed conveyor belt (31) transmits wire body structure for Z-shaped,
The motor of the feed conveyor belt (31) is arranged on the discharge end end of the feed conveyor belt (31)；Passed in the charging
Horizontal baffle plate (311) is provided with the zone face for sending band (31), the height of the baffle plate (311) is 30-50mm, the baffle plate
(311) spacing between is 100-200mm；Outward-dipping side plate (313) is equipped near the feed conveyor belt (31) both sides,
The gradient of the side plate (313) is 115 ° -135 °, and the vertical height of the side plate (313) is 150-300mm；In the charging
Check strap (312), the material of the check strap (312) and institute are equipped between conveyer belt (31) and the side plate (313)
The material for stating feed conveyor belt (31) is identical, and check strap (312) side is fixedly connected with the side plate (313), described
The opposite side of check strap (312) is fitted with the edge of the feed conveyor belt (31)；The rotating speed of the motor is by described
Controller is controlled；
The zone face of feed conveyor belt (31) feed end is located at the underface of described de-enzyme roller (32) discharging opening, and near institute
State the discharging opening of de-enzyme roller (32)；The discharge end termination of the feed conveyor belt (31) is located at the weighing conveyor belt (34) band
The surface in face, and near the weighing conveyor belt (34)；The control is received in the rotating speed of the weighing conveyor belt (34) and steering
Device control processed, the two ends termination of the weighing conveyor belt (34) is respectively positioned on just going up for flexible charging guiding hopper (2) charging aperture
Side, and near the charging aperture of flexible charging guiding hopper (2).
3. a kind of full-automatic anhua black raw tea according to claim 2 kneads production line, it is characterised in that the biography of weighing
Sending band (34) includes the first weighing conveyor belt (343), the second weighing conveyor belt (342) and the 3rd weighing conveyor belt (341), described
Flexible charging guiding hopper (35) is oriented to including the first flexible charging guiding hopper, the second flexible charging guiding hopper, the 3rd flexible charging
Bucket and the 4th flexible charging guiding hopper, the automatic kneading machine of single armed (2) including the automatic kneading machine of the first single armed, the second single armed from
Dynamic kneading machine and the 3rd automatic kneading machine of single armed；
First weighing conveyor belt (343) zone face is located at the underface of the feed conveyor belt discharge end termination；Described first
One end of weighing conveyor belt (343) is located at the surface of the described first flexible charging guiding hopper charging aperture, and described first weighs biography
The other end of band (343) is sent positioned at the surface of the second weighing conveyor belt (342) zone face；Second weighing conveyor belt
(342) one end is located at the surface of the described second flexible charging guiding hopper charging aperture, second weighing conveyor belt (342)
The other end is located at the surface of the 3rd weighing conveyor belt (341) zone face；One end position of the 3rd weighing conveyor belt (341)
In the surface of the described 3rd flexible charging guiding hopper charging aperture, the other end of the 3rd weighing conveyor belt (341) is located at institute
State the surface of the 4th flexible charging guiding hopper charging aperture.
4. a kind of full-automatic anhua black raw tea according to claim 1 kneads production line, it is characterised in that in the single armed
Humidification mouth (24), oxygenation mouth (25), temperature sensor and humidity sensor are equipped with the kneading disk of automatic kneading machine (2), it is described
Humidification mouth (24) to the tealeaves in kneading for being passed through warm moistening steam；The oxygenation mouth (25) is for the tealeaves in kneading
It is passed through medical grade oxygen；The temperature sensor is used to detect temperature during tea rolling, and the humidity sensor is used to detect
Humidity during tea rolling；
Automatic discharger and intilted guiding reclaiming plate (27) are provided with the discharge outlet of the kneading disk, it is described to go out automatically
The closure of material mechanism (26) is fastened on the discharging opening of the kneading disk；Guiding reclaiming plate (27) will rub described in material guiding
Twist with the fingers out on stockline.
5. a kind of full-automatic anhua black raw tea according to claim 1 kneads production line, it is characterised in that described to knead out
Stockline (11) goes out stockline including horizontally disposed horizontal segment and the climbing of the setting that is inclined upwardly section goes out stockline, the horizontal segment discharging
Conveyer belt zone face is located at the underface of the single armed automatic kneading machine (2) discharging opening in line；The climbing section goes out the discharging of stockline
End termination is located at the surface of the weighing loading device (10) charging door；
Go out below stockline to be provided with blow device and negative-pressure vacuum collection device (112), the blow device in the climbing section
Middle outlet nozzle (111) goes out the conveyer belt zone face of stockline, a diameter of 1- in gas outlet of the outlet nozzle (111) towards the climbing section
2mm；Air entry in the negative-pressure vacuum collection device goes out the conveyer belt of stockline near the blow device and climbing section
Zone face；Position sensor (113) is provided with below second conveyer belt, the position sensor (113) is for detecting
Weighing loading device (10) is stated to whether there is.
6. a kind of full-automatic anhua black raw tea according to claim 5 kneads production line, it is characterised in that the dress of weighing
Carry and put (10) and include weighing unit (14) and fermenting case (13), the weighing unit (14) goes out stockline discharging opening positioned at the climbing section
Underface；The position sensor (113) goes out stockline for detecting whether the fermenting case (13) is located at the climbing section
Lower section；
The fermenting case (13) includes skeleton (131), outer layer gauze (132) and castor (133), and the outer layer gauze (132) is right
The skeleton (131) carries out covering and forms open-topped chest, and side door, the side door and institute are provided with the chest side
Chest casing is stated to be hinged；The spray of temperature sensor (134), humidity sensor (135), oxygen nozzle and steam is provided with the chest
Mouth.
7. a kind of full-automatic anhua black raw tea according to claim 6 kneads production line, it is characterised in that the position passes
Weighing sensor, the magnetic valve of oxygen nozzle in sensor (113), temperature sensor (134), humidity sensor (135), weighing unit
And the magnetic valve of steam jet is connected with the controller.
8. a kind of full-automatic anhua black raw tea according to claim 1 kneads production line, it is characterised in that the de-enzyme rolling
Cylinder (32) discharge outlet be provided with for detect material de-enzyme after temperature infrared temperature detection sensor (33), the de-enzyme roller
(32) heating-up temperature and its rotating speed is controlled by the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710100970.2A CN106857900A (en) | 2017-02-23 | 2017-02-23 | A kind of full-automatic anhua black raw tea kneads production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710100970.2A CN106857900A (en) | 2017-02-23 | 2017-02-23 | A kind of full-automatic anhua black raw tea kneads production line |
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| Publication Number | Publication Date |
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| CN106857900A true CN106857900A (en) | 2017-06-20 |
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ID=59169248
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710100970.2A Pending CN106857900A (en) | 2017-02-23 | 2017-02-23 | A kind of full-automatic anhua black raw tea kneads production line |
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| Country | Link |
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| CN (1) | CN106857900A (en) |
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| CN109122958A (en) * | 2018-11-09 | 2019-01-04 | 长沙湘丰智能装备股份有限公司 | A kind of Dark Green Tea automates just production line processed and production technology |
| CN112273487A (en) * | 2020-11-25 | 2021-01-29 | 湖南省千秋界茶业有限公司 | Tea rolling equipment |
| CN112273470A (en) * | 2020-11-25 | 2021-01-29 | 湖南省千秋界茶业有限公司 | Tea leaf fixation, rolling and steaming combined machine |
| CN112956557A (en) * | 2021-03-31 | 2021-06-15 | 曲靖促创科技有限公司 | Automatic stir-frying equipment and stir-frying method for two-leaf and one-core tea |
| CN113080274A (en) * | 2021-05-11 | 2021-07-09 | 安徽农业大学 | Tea rolling machine and tea continuous rolling machine set |
| CN114588833A (en) * | 2022-03-11 | 2022-06-07 | 安徽农业大学 | Accurate automatic blending of tealeaves is equipped based on automatic weighing |
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| CN114588833A (en) * | 2022-03-11 | 2022-06-07 | 安徽农业大学 | Accurate automatic blending of tealeaves is equipped based on automatic weighing |
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Application publication date: 20170620 |
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