CN204070363U - A kind of congou tea kneads fermentation all-in-one - Google Patents
A kind of congou tea kneads fermentation all-in-one Download PDFInfo
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- CN204070363U CN204070363U CN201420428206.XU CN201420428206U CN204070363U CN 204070363 U CN204070363 U CN 204070363U CN 201420428206 U CN201420428206 U CN 201420428206U CN 204070363 U CN204070363 U CN 204070363U
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- fermentation
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- ultrasonic atomization
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Abstract
A kind of congou tea kneads fermentation all-in-one, belongs to Tea Processing technical field.This is kneaded fermentation machine and comprises main frame, main frame comprises kneading disk, be equipped with the rub barrel on kneading disk and be equipped with and rub lid on rub barrel, main frame is provided with oxygenerator, ultrasonic atomization machine and Tempeerature-constant air heater, rub the side of covering and be provided with admission gear, rub in the middle of lid bottom and be provided with air-out mechanism, oxygenerator, ultrasonic atomization machine, to be connected by steam hose between Tempeerature-constant air heater and admission gear.The utility model is by combining oxygenerator, ultrasonic atomization machine, Tempeerature-constant air heater and kneading machine main frame, this kneading machine is made not only to possess common kneading machine function, and possess temperature automatically controlled control to wet and the function of oxygenation, can make tealeaves in kneading machine while kneading, just start under the condition of oxygen enrichment, high humidity, constant temperature, make tealeaves ferment expeditiously.Utilize this kneading machine to carry out fermentation congou tea, improve the quality of congou tea.
Description
Technical field
The utility model belongs to Tea Processing technical field, is specifically related to congou tea and kneads fermentation all-in-one.
Background technology
At present, the processing technology of congou tea all needs within 1 ~ 1.5 hour, to ferment 3 ~ 4 hours through kneading again, and very time-consumingly takes a lot of work.Meanwhile, in process, need kneading machine and Zymolysis Equipment simultaneously, add the production cost of enterprise.In addition, existing heating mode of kneading is carried out heating by rub barrel wall or kneading disk and is kneaded, and can produce tea juice in rub barrel wall or the dry and hard phenomenon of kneading disk, and can reduce the moisture of tealeaves, cause tealeaves to be rubbed broken, produce fannings, affect the quality of tealeaves.
Utility model content
For prior art Problems existing, the purpose of this utility model is to design the technical scheme providing congou tea to knead fermentation all-in-one.
Described a kind of congou tea kneads fermentation all-in-one, comprise main frame, described main frame comprises kneading disk, be equipped with the rub barrel on kneading disk and be equipped with and rub lid on rub barrel, it is characterized in that described main frame is provided with oxygenerator, ultrasonic atomization machine and Tempeerature-constant air heater, the described side of covering of rubbing is provided with admission gear, described rubbing in the middle of lid bottom is provided with air-out mechanism, described oxygenerator, ultrasonic atomization machine, is connected by steam hose between Tempeerature-constant air heater and admission gear.
Described a kind of congou tea kneads fermentation all-in-one, it is characterized in that described oxygenerator, ultrasonic atomization machine and Tempeerature-constant air heater are fixedly installed on the under-chassis of main frame.
Described a kind of congou tea kneads fermentation all-in-one, it is characterized in that described rubbing covers connection pressure rod, described pressure rod is socketed arm, described arm is socketed on column, be provided with spring between described arm and pressure rod, described arm is controlled by the pressurization handwheel transmission arranged.
Described a kind of congou tea kneads fermentation all-in-one, it is characterized in that described main frame comprises motor, described motor-driven connects reduction box, and described reduction box is in transmission connection crank, described crank gearing connects tripod, and described tripod is socketed on rub barrel.
Described a kind of congou tea kneads fermentation all-in-one, it is characterized in that being equipped with door open knob bottom described kneading disk.
Described a kind of congou tea kneads fermentation all-in-one, and it is characterized in that described oxygenerator is medical grade oxygenerator, oxygen concentration 30 ~ 90% is adjustable, and flow 0 ~ 3L/MIN is adjustable.
Described a kind of congou tea kneads fermentation all-in-one, it is characterized in that described ultrasonic atomization machine comprises ultrasonic atomization machine casing, supersonic generator is provided with in described ultrasonic atomization machine casing, described ultrasonic atomization machine casing is provided with water inlet, fog outlet and air inlet I, described air inlet I is connected by steam hose with oxygenerator, described fog outlet is connected by steam hose with Tempeerature-constant air heater, and described air inlet I is equipped with water level valve.
Described a kind of congou tea kneads fermentation all-in-one, it is characterized in that described Tempeerature-constant air heater comprises Tempeerature-constant air heater casing, PTC heater is provided with in described Tempeerature-constant air heater casing, the stainless steel tube of curvilinear structures is provided with in described PTC heater, air inlet II on described stainless steel tube is connected by steam hose with ultrasonic atomization machine, gas outlet on described stainless steel tube is connected by steam hose with rubbing to cover, and described gas outlet is equipped with humiture inductor.
Described a kind of congou tea kneads fermentation all-in-one, it is characterized in that described pressure rod arranges admission gear, and described admission gear is air inlet pipe.
Above-mentioned a kind of congou tea kneads fermentation all-in-one, structure is simple, reasonable in design, the utility model is by combining oxygenerator, ultrasonic atomization machine, Tempeerature-constant air heater and kneading machine main frame, this kneading machine is made not only to possess common kneading machine function, and possess temperature automatically controlled control to wet and the function of oxygenation, can make tealeaves in kneading machine while kneading, just start under the condition of oxygen enrichment, high humidity, constant temperature, make tealeaves ferment expeditiously.This kneading machine is utilized to carry out fermentation congou tea, while making tealeaves carry out kneading operation under high humidity, hyperoxia, constant temperature, complete high-efficiency fermenting operation, save fermentation time, reduce production cost and equipment purchasing cost, the utility model directly to blow into tealeaves heating by the oxygen stream of relative humidity 80 ~ 87%, temperature 28 ~ 30 DEG C from rubbing in the middle of lid in addition, tea juice can not be made dry and hard, also Measuring Moisture Content of Tea can not be made to roll up, high-quality completes to be kneaded and ferments, and improves the quality of congou tea.
Accompanying drawing explanation
Fig. 1 is the structural representation that in the utility model, congou tea kneads fermentation all-in-one;
Fig. 2 is the structural representation that in the utility model, congou tea kneads fermentation all-in-one main frame;
Fig. 3 is the structural representation of ultrasonic atomization machine in the utility model;
Fig. 4 is the structural representation of Tempeerature-constant air heater in the utility model;
Fig. 5 is the structural representation rubbing lid in the utility model;
Fig. 6 is the profile rubbing lid in the utility model.
In figure: 1-main frame; 2-oxygenerator; 3-ultrasonic atomization machine; 301-air inlet I; 302-fog outlet; 303-water level valve; 304-water inlet; 305-supersonic generator; 306-ultrasonic atomization machine casing; 4-Tempeerature-constant air heater; 401-Tempeerature-constant air heater casing; 402-air inlet II; 403-stainless steel tube; 404-gas outlet; 405-PTC heater; 406-humiture inductor; 5-steam hose; 6-motor; 7-under-chassis; 8-reduction box; 9-kneading disk; 10-rub barrel; 11-pressurizes handwheel; 12-column; 13-arm; 14-spring; 15-pressure rod; 16-rubs lid; 1601-air-out mechanism; 1602-admission gear; 17-tripod; 18-crank; 19-door open knob.
Detailed description of the invention
The utility model is further illustrated below in conjunction with Figure of description.
Embodiment 1: congou tea kneads fermentation all-in-one
As shown in Figure 1, a kind of congou tea knead fermentation all-in-one be made up of main frame 1, oxygenerator 2, ultrasonic atomization machine 3 and Tempeerature-constant air heater 4.
As shown in Figure 2, main frame 1 comprises motor 6, under-chassis 7, reduction box 8, kneading disk 9, rub barrel 10, pressurization handwheel 11, column 12, arm 13, spring 14, pressure rod 15, rubs lid 16, tripod 17, crank 18 and door open knob 19.
Motor 6 is in transmission connection reduction box 8, and reduction box 8 is in transmission connection crank 18, and crank 18 is in transmission connection tripod 17, and tripod 17 is socketed on rub barrel 10.Under the drive of motor 6, crank 18 and tripod 17 run, and under the effect of tripod 17, rub barrel 10 carries out kneading operation at kneading disk 9.
Column 12 is arranged on kneading disk 9 side, column 12 is provided with the pressurization handwheel 11 and arm 13 that are in transmission connection, arm 13 is provided with pressure rod 15, pressure rod 15 lower end is provided with kneading disk 16, kneading disk 16 is relative with rub barrel 10, be provided with spring 14 between pressure rod 15 and kneading disk 16, spring 14 plays the effect of buffering.Pressurization handwheel 11 for regulating the height of arm 13, thus makes the tealeaves rubbed in lid 16 pairs of rub barrels 10 produce different pressure.Pressure rod 15 is provided with admission gear 1602, and admission gear 1602 is preferably air inlet pipe.Kneading disk 16 is the disk of a fovea superior, and bottom it, middle is provided with air-out mechanism 1601, and air-out mechanism 1601 communicates with admission gear 1602, and air-out mechanism 1601 is preferably lower convex belt air outlet hole structure, as illustrated in Figures 5 and 6.
Oxygenerator 2, ultrasonic atomization machine 3 and Tempeerature-constant air heater 4 are fixedly installed on the under-chassis 7 of main frame 1, and oxygenerator 2, ultrasonic atomization machine 3, are connected by steam hose 5 between Tempeerature-constant air heater 4 and admission gear 1602.
Oxygenerator 2 is medical grade oxygenerator, and oxygen concentration 30 ~ 90% is adjustable, and flow 0 ~ 3L/MIN is adjustable.
As shown in Figure 3, ultrasonic atomization machine 3 comprises ultrasonic atomization machine casing 306, supersonic generator 305 is provided with in ultrasonic atomization machine casing 306, ultrasonic atomization machine casing 306 is provided with water inlet 304, fog outlet 302 and air inlet I 301, wherein air inlet I 301 is connected by steam hose 5 with oxygenerator 2, fog outlet 302 is connected by steam hose 5 with Tempeerature-constant air heater 4, air inlet I 301 is equipped with water level valve 303, for the control of inflow.The atomization quantity of ultrasonic atomization machine 3 is that 0 ~ 500ml/h is adjustable.
As shown in Figure 4, Tempeerature-constant air heater 4 comprises Tempeerature-constant air heater casing 401, PTC heater 405 is provided with in Tempeerature-constant air heater casing 401, the stainless steel tube 403 being provided with curvilinear structures is run through in PTC heater 405, air inlet II 402 on stainless steel tube 403 is connected by steam hose 5 with ultrasonic atomization machine 3, gas outlet 404 on stainless steel tube 403 with rub lid 16 and be connected by steam hose 5, gas outlet 404 is equipped with humiture inductor 28, for detecting humiture.
Embodiment 2: utilize congou tea to knead the method for fermentation all-in-one production congou tea
1) tea fresh leaves of the water content 59 ~ 61% of having withered is put into rub barrel 10, to lid 16 position be rubbed be adjusted to the pneumatics position of under rub barrel 10 mouthfuls 2 ~ 3 centimetres, open oxygenerator 2, oxygenerator 2 is adjusted to concentration 85 ~ 90%, flow 2.8 ~ 3L/MIN, open ultrasonic ultrasonic delay line memory 4 again, after ultrasonic ultrasonic delay line memory 4 produces water smoke, then open Tempeerature-constant air heater 4, Tempeerature-constant air heater 4 is adjusted to temperature 28 ~ 30 DEG C, relative humidity 80 ~ 87%, now the humiture of oxygen stream is by automatic control state;
2) open main frame 1, pneumatics runs 7 ~ 10min;
3) lid 16 will be rubbed be adjusted to the position of under rub barrel 10 mouthfuls 7 ~ 10 centimetres, light pressure operation 60 ~ 65min;
4) be adjusted to rub barrel 10 mouthfuls of positions to bottom 1/2 by rubbing lid 16, middle pressure runs 30 ~ 35min;
5) lid 16 will be rubbed be adjusted to the position of under rub barrel 10 mouthfuls 3 ~ 5 centimetres, light pressure operation 10 ~ 15min;
6) door open knob 19 finally opened on main frame 1 completes blanking, namely completes kneading and fermentation procedure of congou tea simultaneously.
Embodiment 3
Difference kneads the comparison of zymotechnique to black kung fu tea organoleptic quality and spent time
By kneading fermentation integrated technique and traditional comparison of kneading zymotechnique to the utility model, the congou tea that the sense organ PTS that the utility model obtains black kung fu tea obtains higher than traditional handicraft can be found out, and enhance productivity about about 52%, illustrate that the utility model is kneaded zymotechnique and had obvious advance.The results are shown in Table 1
Table 1 difference kneads the comparison of zymotechnique to black kung fu tea organoleptic quality and spent time
Claims (9)
1. a congou tea kneads fermentation all-in-one, comprise main frame (1), described main frame (1) comprises kneading disk (9), be equipped with the rub barrel (10) on kneading disk (9) and be equipped with and rub lid (16) on rub barrel (10), it is characterized in that described main frame (1) is provided with oxygenerator (2), ultrasonic atomization machine (3) and Tempeerature-constant air heater (4), described lid (16) top of rubbing is provided with admission gear (1602), described rubbing in the middle of lid (16) bottom is provided with air-out mechanism (1601), described oxygenerator (2), ultrasonic atomization machine (3), connected by steam hose (5) between Tempeerature-constant air heater (4) and admission gear (1602).
2. a kind of congou tea as claimed in claim 1 kneads fermentation all-in-one, it is characterized in that described oxygenerator (2), ultrasonic atomization machine (3) and Tempeerature-constant air heater (4) are fixedly installed on the under-chassis (7) of main frame (1).
3. a kind of congou tea as claimed in claim 1 kneads fermentation all-in-one, it is characterized in that described rubbing on lid (16) connects pressure rod (15), described pressure rod (15) is socketed arm (13), described arm (13) is socketed on column (12), be provided with spring (14) between described arm (13) and pressure rod (15), described arm (13) is controlled by pressurization handwheel (11) transmission arranged.
4. a kind of congou tea as claimed in claim 1 kneads fermentation all-in-one, it is characterized in that described main frame (1) comprises motor (6), described motor (6) is in transmission connection reduction box (8), described reduction box (8) is in transmission connection crank (18), described crank (18) is in transmission connection tripod (17), and described tripod (17) is socketed on rub barrel (10).
5. a kind of congou tea as claimed in claim 1 kneads fermentation all-in-one, it is characterized in that described kneading disk (9) bottom is equipped with door open knob (19).
6. a kind of congou tea as claimed in claim 1 kneads fermentation all-in-one, and it is characterized in that described oxygenerator (2) is medical grade oxygenerator, oxygen concentration 30 ~ 90% is adjustable, and flow 0 ~ 3L/MIN is adjustable.
7. a kind of congou tea as claimed in claim 1 kneads fermentation all-in-one, it is characterized in that described ultrasonic atomization machine (3) comprises ultrasonic atomization machine casing (306), supersonic generator (305) is provided with in described ultrasonic atomization machine casing (306), described ultrasonic atomization machine casing (306) is provided with water inlet (304), fog outlet (302) and air inlet I (301), described air inlet I (301) is connected by steam hose (5) with oxygenerator (2), described fog outlet (302) is connected by steam hose (5) with Tempeerature-constant air heater (4), described air inlet I (301) is equipped with water level valve (303).
8. a kind of congou tea as claimed in claim 1 kneads fermentation all-in-one, it is characterized in that described Tempeerature-constant air heater (4) comprises Tempeerature-constant air heater casing (401), PTC heater (405) is provided with in described Tempeerature-constant air heater casing (401), the stainless steel tube (403) of curvilinear structures is provided with in described PTC heater (405), air inlet II (402) on described stainless steel tube (403) is connected by steam hose (5) with ultrasonic atomization machine (3), gas outlet (404) on described stainless steel tube (403) is covered (16) and is connected by steam hose (5) with rubbing, described gas outlet (404) is equipped with humiture inductor (406).
9. a kind of congou tea as claimed in claim 3 kneads fermentation all-in-one, it is characterized in that described pressure rod (15) arranges admission gear (1602), and described admission gear (1602) is air inlet pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420428206.XU CN204070363U (en) | 2014-07-31 | 2014-07-31 | A kind of congou tea kneads fermentation all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420428206.XU CN204070363U (en) | 2014-07-31 | 2014-07-31 | A kind of congou tea kneads fermentation all-in-one |
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| CN204070363U true CN204070363U (en) | 2015-01-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420428206.XU Withdrawn - After Issue CN204070363U (en) | 2014-07-31 | 2014-07-31 | A kind of congou tea kneads fermentation all-in-one |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104186720A (en) * | 2014-07-31 | 2014-12-10 | 中国农业科学院茶叶研究所 | Congou black tea rolling and fermentation integrated machine and method for producing congou black tea |
| CN104782800A (en) * | 2015-03-25 | 2015-07-22 | 中国农业科学院茶叶研究所 | Oxygenation rolling method |
| CN106538737A (en) * | 2016-10-20 | 2017-03-29 | 四川米仓山茶业集团有限公司 | Congou tea and its processing method |
| CN106857900A (en) * | 2017-02-23 | 2017-06-20 | 陶曙 | A kind of full-automatic anhua black raw tea kneads production line |
| CN110074215A (en) * | 2019-04-26 | 2019-08-02 | 安徽省祁门红茶发展有限公司 | A kind of preparation method of high-perfume type Keemun black tea |
-
2014
- 2014-07-31 CN CN201420428206.XU patent/CN204070363U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104186720A (en) * | 2014-07-31 | 2014-12-10 | 中国农业科学院茶叶研究所 | Congou black tea rolling and fermentation integrated machine and method for producing congou black tea |
| CN104782800A (en) * | 2015-03-25 | 2015-07-22 | 中国农业科学院茶叶研究所 | Oxygenation rolling method |
| CN104782800B (en) * | 2015-03-25 | 2018-07-31 | 中国农业科学院茶叶研究所 | Method is rubbed in a kind of oxygenation |
| CN106538737A (en) * | 2016-10-20 | 2017-03-29 | 四川米仓山茶业集团有限公司 | Congou tea and its processing method |
| CN106857900A (en) * | 2017-02-23 | 2017-06-20 | 陶曙 | A kind of full-automatic anhua black raw tea kneads production line |
| CN110074215A (en) * | 2019-04-26 | 2019-08-02 | 安徽省祁门红茶发展有限公司 | A kind of preparation method of high-perfume type Keemun black tea |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150107 Effective date of abandoning: 20160629 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20150107 Effective date of abandoning: 20160629 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |