CN106814307B - Automatic debugging method and system for cavity filter - Google Patents

Automatic debugging method and system for cavity filter Download PDF

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Publication number
CN106814307B
CN106814307B CN201710018549.7A CN201710018549A CN106814307B CN 106814307 B CN106814307 B CN 106814307B CN 201710018549 A CN201710018549 A CN 201710018549A CN 106814307 B CN106814307 B CN 106814307B
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debugging
information
screw
cavity filter
adjusting
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CN106814307A (en
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袁渊
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Shenzhen Dingyuan Electronic Technology Co ltd
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Shenzhen Dingyuan Electronic Technology Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/282Testing of electronic circuits specially adapted for particular applications not provided for elsewhere
    • G01R31/2822Testing of electronic circuits specially adapted for particular applications not provided for elsewhere of microwave or radiofrequency circuits

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  • General Engineering & Computer Science (AREA)
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Abstract

The invention relates to an automatic debugging method and system for a cavity filter. The method comprises the following steps: correcting a coordinate system of the engineering design file of the cavity filter, and determining that the X and Y coordinate position information of the engineering design file corresponds to the X and Y coordinate information of the debugging platform; reading a preset Z coordinate height recording file, and acquiring preset height information of all cavity filter adjusting screws; adjusting all the adjusting screws to preset positions corresponding to the preset height information; adjusting an adjusting screw up and down in the Z coordinate direction of the preset position height, monitoring the performance and change information of the cavity filter in real time through a network analyzer, and transmitting the performance and change information to a control device; the control device analyzes the real-time performance change information and judges and determines the debugging and determining position of the adjusting screw; and updating the predetermined altitude location information with altitude information of the commissioning determined location. The invention has high automation degree, obviously improves debugging efficiency and working efficiency, and has obvious advantages of cost and capacity.

Description

Automatic debugging method and system for cavity filter
Technical Field
The invention relates to debugging equipment, in particular to an automatic debugging method and system for a cavity filter.
Background
The filter is used as an indispensable frequency selection device, is a key device of a modern mobile communication system, is also an indispensable device for a wireless communication base station and signal coverage, and the performance of the filter directly influences the quality of the whole system. The cavity filter has the excellent performances of large power capacity, high-impedance band rejection, wide frequency band, flatness in a passband, small group delay, narrow transition band and the like, so that the combiner, the frequency divider, the bandpass, the bandstop, the high-pass and the low-pass filter taking the cavity filter technology as a core are widely applied to modern mobile communication systems.
As shown in fig. 1, the cavity filter generally includes an open cavity 101, a cover plate 102 tightly covering the open cavity 101, and a plurality of adjusting screws 103 and fixing nuts 104. Due to the structural characteristics, the height of each adjusting screw 103 in the cavity on the cavity can be changed by adjusting the adjusting screw 103 clockwise or anticlockwise, so that the corresponding equivalent capacitance and equivalent inductance are changed, and the performance index of the cavity filter is adjusted.
For a long time, the cavity filter is basically debugged manually by experienced workers, the cavity filter is connected with a network analyzer, the experienced workers manually adjust the adjusting screws 103, the network analyzer monitors the performance change of the cavity filter in real time, the experienced workers repeatedly try different height combinations of the adjusting screws 103 according to the performance change of the cavity filter and the accumulation of actual operation experience, and finally the performance of the cavity filter is realized. Therefore, the debugging of the cavity filter is complex and heavy, the complex debugging of the cavity filter can be completed only by fully trained experienced workers, the performance of the cavity filter is realized, and in the actual mass production of the cavity filter, because of the influence of error factors such as production assembly and the like, each cavity filter must be completely debugged by skilled workers to realize the performance, so that the bottleneck of cost and capacity caused by the performance is always a huge obstacle which troubles the scale development of the cavity filter.
Disclosure of Invention
The technical problem to be solved by the present invention is to provide a debugging method and a debugging system capable of automatically debugging the performance of a cavity filter.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention provides an automatic debugging method of a cavity filter, wherein the cavity filter comprises an open cavity, a cover plate tightly covering the open cavity, a plurality of adjusting screws and fixing nuts; the fixing nut locks the adjusting screw on the cover plate; the method comprises the following steps:
s1: correcting a coordinate system according to the cavity filter engineering design file to determine that the X and Y coordinate position information of the engineering design file corresponds to the X and Y coordinate information of a debugging platform;
s2: acquiring preset height information of all the adjusting screws according to a preset Z coordinate height recording file;
s3: adjusting all the adjusting screws to preset positions corresponding to the preset height information;
s4: adjusting the adjusting screw up and down in the height direction of the preset position, monitoring the performance and change information of the cavity filter in real time through a network analyzer, and transmitting the information to a control device;
s5: the control device judges and determines the debugging and determining position of the adjusting screw according to the performance and change information of the cavity filter monitored in real time; and updating the predetermined altitude information with altitude information of the commissioning determined location.
Preferably, the method further includes step S6: setting debugging sequences of all the adjusting screws;
in the step S4, the adjusting screws are adjusted up and down in the height direction of the preset positions according to the debugging order set in the step S6.
Preferably, the method further includes step S7: updating the debugging sequence of the step S6 according to the debugging sequence and performance and change information of the step S4 and the step S5.
Preferably, in the step S6, the adjusting screws are numbered, and the odd-numbered adjusting screws are sequentially adjusted first, and then the even-numbered adjusting screws are sequentially adjusted.
Preferably, in step S1, a coordinate system is used to perform single-point or multi-point calibration, an offset between the coordinate system of the engineering design file and the coordinate system of the debugging platform is determined, and X/Y coordinate position information of the debugging screw on the debugging platform is determined.
Preferably, in the step S2, the predetermined Z-coordinate height record file stores position height information of all adjustment screws of the cavity filter with excellent performance in the same model batch.
Preferably, the step S3 includes the steps of:
s3-1: fixing the cavity filter on a machine platform of the debugging platform;
s3-2: according to the coordinate information determined in the step S1, a servo drive system drives a screw rotation actuating mechanism and a nut sleeve actuating mechanism to be positioned at the X position and the Y position corresponding to the coordinate information;
s3-3: driving the screw rotating actuating mechanism and the nut sleeve actuating mechanism to move downwards; the screw rotating actuating mechanism is firstly contacted with the adjusting screw, is matched with the adjusting screw and is inserted into the adjusting screw, then the nut sleeve actuating mechanism moves downwards for a certain position to be contacted with the fixed nut, is matched with the fixed nut and is sleeved into the fixed nut, and the fixed nut is unscrewed after the screw rotating actuating mechanism is completed; and the screw rotating executing mechanism rotates the adjusting screws to the height position corresponding to the preset height information determined in the step S2, then the nut-and-sleeve executing mechanism locks the fixed nut, the screw rotating executing mechanism and the nut-and-sleeve executing mechanism move upwards, and the steps are repeated to enable all the adjusting screws to reach the preset position.
Preferably, the step S4 includes the steps of:
s4-1: according to the coordinate information determined in the step S1, the servo drive system drives the screw rotation actuator and the nut sleeve actuator to be positioned at the X and Y positions corresponding to the coordinate information;
s4-2: driving the screw rotating actuating mechanism and the nut sleeve actuating mechanism to move downwards; the screw rotating actuating mechanism is firstly contacted with the adjusting screw, is matched with the adjusting screw and is inserted into the adjusting screw, then the nut sleeve actuating mechanism moves downwards for a certain position to be contacted with the fixed nut, is matched with the fixed nut and is sleeved into the fixed nut, and the fixed nut is unscrewed after the screw rotating actuating mechanism is completed; the screw rotating executing mechanism rotates the adjusting screw to move up and down at the preset position, and in the process of moving up and down, the performance and change information of the cavity filter are monitored in real time through the network analyzer and are transmitted to the control device.
The invention also provides an automatic debugging system of the cavity filter, wherein the cavity filter comprises an open cavity, a cover plate tightly covering the open cavity, a plurality of adjusting screws and fixing nuts; the fixing nut locks the adjusting screw on the cover plate; the system comprises: the machine platform is used for fixedly mounting the cavity filter;
the debugging unit is arranged on the machine platform and is used for performing tightness operation on the adjusting screw and the fixing nut;
the servo driving system drives the debugging unit to move in three axes;
the network analyzer is connected with the cavity filter and is used for monitoring the performance and the change information of the cavity filter in real time; and
the control device is used for controlling the servo driving system and the debugging unit to work so as to determine the debugging and determining position of the adjusting screw according to the preset height information of all the adjusting screws and the performance and change information monitored by the network analyzer in real time; and updating the predetermined altitude information with altitude information of the commissioning determined location.
Preferably, the servo drive system comprises a Y-axis drive unit fixedly mounted on the platform of the machine, an X-axis drive unit driven by the Y-axis drive unit to move back and forth in the Y-axis direction, and a Z-axis drive unit driven by the X-axis drive unit to move back and forth in the X-axis direction;
the debugging unit comprises a screw rotation actuating mechanism and a nut sleeve actuating mechanism which are driven by the Z-axis driving unit to move back and forth on the Z axis.
According to the technical scheme, the control device controls the adjusting screw to move up and down by utilizing the preset height information and the performance and change information of the cavity filter monitored in real time, so that the adjusting screw reaches the debugging determined position, and the preset height information is updated according to the height information of the determined debugging position, so that the next debugging of the cavity filter is facilitated.
Furthermore, the intelligent optimization is carried out on the optimal position and the adjusting sequence of the adjusting screw by combining the artificial intelligence machine learning, the adjusting sequence and the height position of the adjusting screw are updated, and the debugging work of the cavity filter is completed more effectively and rapidly.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic diagram of a cavity filter;
fig. 2 is a schematic flow chart of an embodiment of the cavity filter automatic debugging method of the present invention.
Fig. 3 is a schematic coordinate system diagram of a cavity filter adjusting screw engineering design file according to an embodiment of the invention.
FIG. 4 is a diagram of an artificial intelligence auto-commissioning coordinate system, in accordance with an embodiment of the present invention.
FIG. 5 is a diagram illustrating a debugging sequence of the adjusting screw according to an embodiment of the present invention.
Fig. 6 is a schematic diagram illustrating a preset height of an adjusting screw of a cavity filter according to an embodiment of the invention.
Fig. 7 is a schematic diagram of an automatic debugging system of a cavity filter according to an embodiment of the present invention.
Fig. 8 is a partial structural diagram of a debugging unit according to an embodiment of the present invention.
Fig. 9 is a schematic cross-sectional view of a debug unit of an embodiment of the present invention.
Fig. 10 is a schematic structural diagram of an automatic debugging machine according to an embodiment of the present invention.
Fig. 11 is a schematic structural diagram of an automatic debugging apparatus according to another aspect of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Fig. 2 is a schematic flow chart of an embodiment of an automatic cavity filter debugging method according to the present invention. The automatic debugging method of the embodiment comprises the following steps:
s101: and correcting a coordinate system according to the filter engineering design file to determine that the X and Y coordinate position information of the engineering design file corresponds to the X and Y coordinate information of the debugging platform. The filter engineering design file can be a design drawing of a cavity and a cover plate of the filter, and X and Y coordinate information of an adjusting screw hole in the cover plate is led in to serve as X and Y coordinate information of the adjusting screw.
When debugging is carried out, a cavity filter engineering design file is imported, an X coordinate system and a Y coordinate system (figure 3) of a cavity filter adjusting screw engineering design file are inconsistent with an X coordinate system and a Y coordinate system (figure 4) of artificial intelligent automatic debugging and cannot be directly quoted, single-point or multi-point correction can be carried out through the coordinate system, the offset of the engineering design file coordinate system and a debugging coordinate system of a debugging platform is determined, and finally X/Y coordinate position information (figure 4) of an adjusting screw in the debugging platform coordinate system is determined.
Step S102: and setting the debugging sequence of all the adjusting screws. Specifically, all the adjusting screws of the cavity filter are numbered, and the debugging sequence of the adjusting screws is set (see fig. 5). Usually, the debugging sequence of cavity filter adjusting screws is regular, and generally, odd adjusting screws are debugged first, and even adjusting screws are debugged only after the performance is debugged to a certain requirement, and the cavity filter can also have other special debugging sequences, so the adjusting screws need to be numbered, the debugging rules are set through numbering according to the corresponding debugging rules of the filter, and the debugging sequence of the adjusting screws is set.
It is understood that the debugging sequence is set by adjusting the screw number in the present embodiment, and in other embodiments, the debugging sequence may also be set by a template, a mold, a tool, a fixture, etc. (including but not limited to). Of course, the step of setting the debugging order may be omitted as needed, and the debugging may be performed directly according to a fixed order.
Step S103: and acquiring the preset height information of all the adjusting screws according to the preset Z coordinate height recording file. Specifically, the preset Z coordinate height recording file stores position height information of all adjustment screws of the cavity filter with the same model and batch and excellent performance, as shown in fig. 6.
Specifically, all the preset screw height information (preset Z position height) is automatically read, and before the cavity filter is debugged for the first time, the Z position height information of all the adjusting screws of the cavity filter in the same type batch and with excellent performance is automatically read and used as the preset Z position height of all the adjusting screws, and is recorded in a preset Z coordinate height recording file in a file form.
The actual test step of the pre-positioning Z position height information only needs to be executed once, cavity filters in the same model and batch are debugged every time, and all the pre-positioning Z position height information of the adjusting screws can be obtained only by automatically reading file records.
The pre-positioning Z position height corresponds to the height of the adjusting screw in the inner cavity of the cavity filter, so that the corresponding equivalent capacitance and inductance are influenced, the performance of the cavity filter is determined, and the pre-positioning Z position height information recorded by the file is the height of all the adjusting screws of the cavity filter in the same model batch with excellent performance, so that the pre-positioning Z position height of the filter can obtain better initial performance of the filter, and higher debugging efficiency is realized. The present embodiment records the pre-positioning Z position height information in a file form, of course. In other embodiments, the predetermined position information may be recorded by using a template, a mold, a tool, a fixture, or the like (including but not limited to), or by using a depth, a length, a height, or the like (including but not limited to), so as to achieve higher debugging efficiency.
S104: and adjusting all the adjusting screws to preset positions corresponding to the preset height information. Specifically, the method comprises the following steps:
firstly, the cavity filter is fixed on a machine platform of a debugging platform. Because the cavity filter can be connected with testing equipment such as a network analyzer, the cavity filter is fixedly installed, and the risk that the radio frequency connecting cable for connecting the cavity filter and the network analyzer is poor in connection or damaged due to long-term use is avoided.
And then, according to the coordinate information determined in the step S101, the servo drive system drives the screw rotation actuating mechanism and the nut sleeve actuating mechanism to be positioned at the position corresponding to the coordinate information. In this embodiment, an adjusting screw with a specified number is selected, the X/Y coordinate position determined in step S101 is read, and the screw rotation executing mechanism and the nut sleeve executing mechanism are positioned to the X/Y coordinate position of the artificial intelligence automatic debugging coordinate system through the servo driving system.
Then, the screw rotation actuator and the nut-socket actuator are driven to move downward (move downward along the Z-axis); the screw rotating actuating mechanism is firstly contacted with the adjusting screw, matched with the adjusting screw and inserted into the adjusting screw, then the nut sleeve actuating mechanism moves downwards along the Z-axis for a certain position, is contacted with the fixed nut, is matched with the fixed nut and is sleeved into the fixed nut, and the fixed nut is unscrewed after the completion; the screw rotation executing mechanism rotates the adjusting screws to the height position (height in the Z direction) corresponding to the preset height information determined in step S103, then the nut-and-sleeve executing mechanism locks the fixing nuts, the screw rotation executing mechanism and the nut-and-sleeve executing mechanism move upwards, and the above steps are repeated to enable all the adjusting screws to reach the preset position.
In this embodiment, all the adjusting screws are set to the preset Z position height in an automatic manner, and it is needless to say that the preset depth, length, height, etc. (including not limited) of the adjusting screws can be set manually (including not limited) automatically, semi-automatically, or automatically (including not limited) through, for example, a template, a mold, a tool, a clamp, etc., so that higher debugging efficiency is realized.
Step S105: adjusting screws are adjusted up and down in the height direction of the preset position, and the performance and change information of the cavity filter are monitored in real time through a network analyzer and are conveyed to a control device.
Specifically, first, according to the coordinate information determined in step S101, the servo drive system drives the screw rotation actuator and the nut sleeve actuator to position the screw rotation actuator and the nut sleeve actuator at the position corresponding to the coordinate information. In this embodiment, an adjusting screw with a specified number is selected, the X/Y coordinate position determined in step S101 is read, and the screw rotation executing mechanism and the nut sleeve executing mechanism are positioned to the X/Y coordinate position of the artificial intelligence automatic debugging coordinate system through the servo driving system.
Then, the screw rotation actuator and the nut-socket actuator are driven to move downward (move downward along the Z-axis); the screw rotating actuating mechanism is firstly contacted with the adjusting screw, matched with the adjusting screw and inserted into the adjusting screw, then the nut sleeve actuating mechanism moves downwards for a certain position to be contacted with the fixed nut, matched with the fixed nut and sleeved in the fixed nut, and the fixed nut is unscrewed after the completion; the screw rotating executing mechanism rotates the adjusting screw to move up and down at a preset position, and in the process of moving up and down, the performance and change information of the cavity filter are monitored in real time through the network analyzer and are conveyed to the control device. Specifically, the screw actuating mechanism rotates the adjusting screw to enable the adjusting screw to move downwards for a certain position along a preset height position of the Z axis, and then the screw actuating mechanism reversely rotates the adjusting screw to enable the adjusting screw to move upwards along the Z axis and stop at the position height of the Z axis which is larger than the preset height position for a certain position. And in the process that the adjusting screw moves downwards and upwards near the pre-positioning height along the Z axis, the network analyzer monitors the performance and the change of the cavity filter in real time, and transmits the real-time performance change test result of the cavity filter in the pre-debugging process to the control device through the special data interface. The embodiment adopts an artificial intelligence automatic mode, the adjusting screw is debugged nearby a preset position, and the network analyzer monitors the performance and the change of the cavity filter in real time. Of course, in other embodiments, the performance and changes may be monitored in real time by a network analyzer by adjusting screws near predetermined positions, along the depth, length, height, etc. (including but not limited to) directions, automatically, semi-automatically, manually (including but not limited to) moving pre-debug, for example, a template, a mold, a tool, a fixture, etc. (including but not limited to).
S106: the control device analyzes the performance and change information of the real-time monitoring cavity filter, and judges and determines the debugging and determining position of the adjusting screw; and updating the predetermined altitude information with the altitude information of the commissioning determined location. In this embodiment, the height position of the Z coordinate of the height of the adjusting screw is determined by artificial intelligence, and the control device receives the real-time test result of the performance change of the cavity filter generated in the pre-debugging process in step S105 through a dedicated data interface, and the cavity filter is debugged very sensitively to the debugging height of the adjusting screw, and has many performance indexes, high requirements, VSWR, insertion loss, flatness, isolation, and the like. In this embodiment, an artificial intelligence machine learning manner is adopted to establish a multidimensional performance index quantization model, determine an adjustment screw debugging position at which an optimal pre-estimated quantization model index can be obtained, control a screw executing mechanism to rotate an adjustment screw to the position, and automatically update the position to a pre-positioning Z position height for the next automatic debugging of the adjustment screw. Then the nut sleeve actuating mechanism locks and fixes the nut, the screw rotation actuating mechanism and the nut sleeve actuating mechanism move upwards along the Z-axis direction, and one-time artificial intelligence automatic debugging of the adjusting screw is completed. In this embodiment, an artificial intelligence automatic manner is adopted, and the optimal position of the adjusting screw is determined after the adjusting screw is debugged in the vicinity of the pre-debugging height, but in other embodiments, the optimal position of the adjusting screw may also be determined after manual (including without limitation) pre-debugging, for example, in a certain position along the directions of depth, length, height, and the like (including without limitation), automatically, semi-automatically, and automatically (including without limitation).
Further, in this embodiment, the method further includes step S107: the debugging order of step S102 is updated according to the debugging order and performance and change information of step S105 and step S106. In this implementation, the debugging sequence is updated by artificial intelligence, the control device repeats the steps S105 and S106, after completing the artificial intelligence automatic debugging process of a certain number of adjusting screws, the real-time testing results of the performance changes of the corresponding cavity filter are accumulated, the artificial intelligence analysis is performed on the debugging process of all performance indexes of the cavity filter, such as VSWR, insertion loss, flatness, isolation, and the like, the target experience is determined, the debugging sequence is updated accordingly, the subsequent artificial intelligence debugging is controlled, and the debugging is performed according to the updated debugging sequence, so that the debugging quality and efficiency are further improved. In this embodiment, an artificial intelligence automatic mode is adopted to update and change the debugging sequence, but in other embodiments, the debugging sequence can also be updated and changed through a template, a die, a tool, a clamp and the like (including but not limited to), automatically, semi-automatically and manually (including but not limited to).
Further, in this implementation, the steps S105, S106, and S107 are repeated until the feedback performance parameters of the network analyzer completely meet the requirements, the performance of the cavity filter reaches the standard, and the artificial intelligence automatic debugging is completed. However, if the artificial intelligence pre-debugging in step S105 is abnormal, the artificial intelligence debugging sequence in step S107 is abnormal, and the performance and variation of the cavity filter are monitored in real time by the industrial control, the debugging is determined to be abnormal, and the subsequent abnormal processing is performed.
After debugging of all adjusting screws is completed, all parameters, process and performance results and changes of artificial intelligence debugging of all cavity filters are recorded, machine learning and artificial intelligence processing are carried out, an artificial intelligence debugging mode for debugging cavity filters in batches of the same model is gradually formed, the debugging process is simplified, and the artificial intelligence debugging efficiency is further improved.
Fig. 7 is a schematic diagram of an embodiment of the automatic cavity filter debugging system of the present invention, which includes a platform 105, a debugging unit 109, a servo driving system, a network analyzer 110, and a control device 111, and the method of the above embodiment can be executed by the automatic cavity filter debugging system to perform artificial intelligence automatic debugging on the cavity filter.
As shown, the platform 105 is a flat plate for fixedly mounting the cavity filter thereon; and can be used as a supporting device of a servo driving system. Because the cavity filter can be connected with testing equipment such as the network analyzer 110, the cavity filter is fixedly installed in the embodiment, and the risk that the radio frequency connecting cable for connecting the cavity filter and the network analyzer 110 is poor in connection or damaged due to long-term use is avoided.
The servo driving system may be installed on the machine platform 105, and is configured to drive the debugging unit 109 to move in three-axis directions (X, Y, Z three-axis directions), so as to drive the debugging unit 109 to reach a suitable X/Y coordinate position according to the X/Y coordinate position determined by the engineering design file; then, the debugging unit 109 is driven to move in the Z-axis direction according to the height position, and debugging is performed.
In this embodiment, the servo driving system includes a Y-axis driving unit 107 fixedly installed on the stage platform 105, an X-axis driving unit 106 driven by the Y-axis driving unit 107 to move back and forth in the Y-axis direction, and a Z-axis driving unit 108 driven by the X-axis driving unit 106 to move back and forth in the X-axis direction. It can be understood that the X-axis driving unit 106, the Y-axis driving unit 107, and the Z-axis driving unit 108 may include a slider, a slide rail, a servo driving motor, etc., and the servo driving motor drives the slider to move on the slide rail, so as to realize the movement adjustment in the three-axis direction of X, Y, Z; of course, the three-axis direction adjustment can be performed through other structural forms as required.
The debugging unit 109 is used for driving the fixed nut and the adjusting screw to rotate and debug, and comprises a screw rotation executing mechanism and a nut sleeve executing mechanism which are driven by the Z-axis driving unit 108 to move back and forth on the Z axis.
As shown in fig. 8 to 9, the present invention is an embodiment of a debugging unit, which can be used in an embodiment of an automatic debugging machine of the present invention, and it can be understood that the debugging unit can also be applied to other occasions as needed.
The debugging unit comprises a screw debugging unit for adjusting the forward and reverse rotation of the screw 31 to rotate at a high speed. The screw debugging unit comprises a screw rotation driving device 1, a screwdriver component, a semi-rigid coupling 4 and the like, wherein the semi-rigid coupling 4 is rigid in the axial direction and is compensated for elastic deviation in the radial direction, so that the screw debugging unit has high position deviation tolerance, and the adjusting screw 31 is ensured to be reliably inserted for adjustment.
In this embodiment, the screw rotation driving device 1 is a first servo driving motor fixedly installed vertically, and can be fixedly installed on the sliding block 22, so as to move up and down to drive the screwdriver component to move up and down; of course, it may be mounted at other suitable locations as desired. An output shaft of the first servo driving motor drives the screwdriver component to rotate around the axis of the screwdriver component through the semi-rigid coupling 4, and forward and reverse rotation control of the screw is achieved. Of course, the nut-socket driving device 11 may be other driving mechanisms, such as an air cylinder, a stepping motor, and the like.
The semi-rigid coupling 4 is mounted on the output shaft of the screw rotation driving device 1 and is connected to the top end of the screwdriver assembly, thereby transmitting the output torque of the screw rotation driving device 1 to the screwdriver assembly. The semi-rigid coupling 4 is rigidly connected in the axial direction, but allows large deviations in the radial direction, the use of the semi-rigid coupling 4 having at least the following effects: firstly, the axial runout possibly caused by the high-speed positive and negative rotation of the screw is tolerated, and secondly, the coaxiality deviation between the adjusting screw 31 and the screwdriver component is effectively compensated, so that the abnormal operation caused by the larger coaxiality deviation is avoided.
The screwdriver component is composed of a semi-rigid coupling 4, and comprises a screwdriver main shaft 5, a screwdriver 6 and the like. The upper end of the screwdriver spindle 5 is fixedly connected with the semi-rigid coupling 4, the screwdriver 6 is fixedly connected to the lower end of the screwdriver spindle 5, and the screwdriver spindle 5 and the screwdriver 6 rotate around the axis of the screwdriver spindle under the driving of the semi-rigid coupling 4 to adjust the screw.
In this embodiment, the lower end of the screwdriver spindle 5 can be connected with a screwdriver 6 with a certain length through a screwdriver connecting sleeve 8, and the screwdriver 6 can be replaced by a cross opening, a flat opening or a plum blossom opening according to the adjusting screw 31. It is understood that in other embodiments, the screwdriver 6 may be fixedly connected to the screwdriver spindle 5 directly or through another connection structure, as long as the torque can be transmitted to the screwdriver 6 through the screwdriver spindle 5.
Furthermore, a rotary encoder 7 for monitoring the position of the screwdriver spindle 5 is arranged on the screwdriver spindle 5, the screwdriver 6 is reliably connected with the screw rotation driving device 1 for feeding back the rotation position in real time, and the rotary encoder 7 of the screwdriver spindle 5 feeds back the rotation position in real time and can move up and down along the axis direction, so that the forward and reverse rotation high-speed rotation and accurate positioning of the adjusting screw 31 can be reliably completed.
Further, the automatic debugging mechanism of this embodiment still includes the direction from positioning mechanism, can realize that it is counterpointed screwdriver 6 and screw fast reliably to subsequent adjustment. The guiding and positioning mechanism comprises a screw batch connecting sleeve 8, a hollow guiding self-positioning sleeve 9, a first spring 10 and the like.
The screwdriver connecting sleeve 8 is sleeved on the periphery of the screwdriver component and is used for connecting the screwdriver main shaft 5 and the screwdriver 6. As shown in the figure, the screwdriver spindle 5 is inserted into the upper end of the screwdriver connecting sleeve 8, the screwdriver 6 is inserted into the lower end of the screwdriver connecting sleeve 8, and a screw hole is formed in the side wall of the screwdriver connecting sleeve 8, so that the screwdriver spindle 5 and the screwdriver 6 can be locked in through a fastening screw and the like to be tightly pressed to realize fixed connection. When the screwdriver 6 needs to be replaced, the screwdriver 6 can be replaced only by loosening the fastening screws. It is understood that the screwdriver spindle 5, the screwdriver 6 and the screwdriver connecting sleeve 8 may be fixedly connected with each other by other means, such as interference fit, pin shaft, etc.
This first spring 10 cover is established in the periphery of screwdriver connecting sleeve 8 to, can be equipped with the holding ring in the upper end of screwdriver connecting sleeve 8, make first spring 10 can be spacing between holding ring and the direction from locating sleeve 9, provide the elasticity restoring force for the direction from locating sleeve 9.
This direction is from locating sleeve 9 for cavity, but axial displacement installs on screwdriver connecting sleeve 8 to, the lower extreme of screwdriver 6 is located the direction and is from locating sleeve 9's lower extreme, ensures that when axial motion, the direction is from locating sleeve 9 and contact the screw earlier, realizes positional deviation and revises.
Further, the upper part of the guiding self-positioning sleeve 9 is provided with a first axial slot 91; as shown, in this embodiment, the first axial slots 91 are four axially open uniform slots, and are disposed at the upper part of the guiding self-positioning sleeve 9. Correspondingly, four holes are formed in the screwdriver connecting sleeve 8, the four first guide pieces (not shown) can be respectively inserted into the first axial grooves 91 and the holes, and then the guide self-positioning sleeve 9 can be axially movably mounted on the screwdriver connecting sleeve 8, so that the guide self-positioning sleeve 9 can rotate along with the screwdriver main shaft 5 and can also move up and down along the axial direction on the screwdriver connecting sleeve 8. It will be appreciated that the number of first axial slots 91, first guides, and openings may be one or more as desired. The first guide piece can be a positioning screw, a bolt, a guide column and the like, and the guide self-positioning sleeve 9 can be axially and slidably connected to the screwdriver connecting sleeve 8.
Further, for better guiding the screw, the inner side of the lower end of the guiding self-positioning sleeve 9 is an inner inclined surface, in this embodiment, the inner inclined surface is processed to be 45 degrees, and of course, the inclined angle can be designed to be other degrees according to the requirement.
Because the port plane position of the guide self-positioning sleeve 9 is greater than the port position at the bottom of the screwdriver 6, the inner side of the hollow cylinder at the lower end of the guide self-positioning sleeve 9 is ensured to be contacted with the adjusting screw 31 at first in the process of moving downwards along the axial direction to approach the adjusting screw 31, and due to the guide self-positioning characteristic of the inner inclined plane, the deviation between the actual operation center position of the adjusting screw 31 and the center position of the identified screw hole can be automatically compensated, and the position deviation tolerance capability is good. When the screwdriver 6 is moved downward in the axial direction to contact the adjusting screw 31 after the basic correction position deviation of the screwdriver 6 in the guiding and positioning sleeve is achieved, and the screwdriver is moved to a certain position, the screw rotating driving device 1 rotates the screwdriver 6 at a slow speed, and the screwdriver 6 can be inserted into the adjusting screw 31 quickly and reliably, so that the automatic adjustment is ready.
In addition, since the adjusting screw 31 is connected with the fixing nut 32, the upper end surface of the adjusting screw 31 may be lower than the upper end surface of the fixing nut 32, and since the guiding and positioning sleeve can move up and down along the axial direction, the upper end surface of the adjusting screw 31 can be quickly and reliably rotated into the lower part of the upper end surface of the fixing nut 32.
Further, in this embodiment, the debugging unit further includes a nut-and-socket actuator, which can automatically rotate the nut to loosen or tighten the nut. Of course, in other embodiments, the nut-socket actuator may be omitted.
As shown, the nut-socket actuator includes a nut-socket drive 11, a transmission mechanism, a screwdriver spindle outer sleeve 20, a nut-socket assembly, and the like.
The nut socket driving device 11 is a second servo driving motor which is horizontally and fixedly installed, and can be fixedly installed on the sliding block 22 through the installation seat 13, and further can move up and down to drive the whole nut socket actuating mechanism to move up and down. Of course, it may be mounted at other suitable locations as desired. The output shaft of the second servo drive motor transmits the rotating torque to the screwdriver spindle outer sleeve 20 through the transmission mechanism, so that the screwdriver spindle outer sleeve 20 can rotate around the axis of the screwdriver spindle outer sleeve to drive the nut sleeve assembly to rotate around the axis of the screwdriver spindle outer sleeve, and the forward and reverse rotation control of the nut is realized. Of course, the nut-socket driving device 11 may be other driving mechanisms, such as an air cylinder, a stepping motor, and the like.
The nut socket drive 11 outputs a rotational torque via a transmission mechanism including a worm 14, a worm wheel 15, a transmission intermediate shaft 16, a spur gear set 19, and the like. The worm 14 is mounted on the output shaft of the second servo drive motor, drives the worm wheel 15 to rotate, then drives the transmission intermediate shaft 16 to rotate by the worm wheel 15, and then drives the screwdriver spindle outer sleeve 20 to rotate by the spur gear set 19.
In the present embodiment, the intermediate transmission shaft 16 is disposed parallel to the axial direction of the driver 6, and can be fastened and mounted to the mount base 13 by an angular contact ball bearing 17, a locknut 18, and the like. A pair of spur gears are fixedly arranged on the transmission intermediate shaft 16 and the screwdriver spindle outer sleeve 20 respectively, and the transmission of the worm wheel 15, the worm 14 and the spur gears is utilized, so that the torsional moment can be transmitted more stably and reliably, and the rotation is more stable. It will be appreciated that the transmission mechanism may be implemented by other mechanisms, such as various structures including rack and pinion, gear belt, etc., as long as the torque output from the nut socket driving device 11 can be smoothly transmitted to the screwdriver spindle outer sleeve 20.
The screwdriver spindle outer sleeve 20 is rotatably sleeved outside the screwdriver component and is arranged coaxially with the screwdriver spindle 5. The screwdriver spindle outer sleeve 20 can also be fastened and mounted on the mounting seat 13 through the angular contact ball bearing 17 and the locknut 18, so that the torsional moment of the nut sleeve driving device 11 can be stably and reliably transmitted to the screwdriver spindle outer sleeve 20 concentric with the screwdriver spindle 5, and the nut sleeve assembly is driven to rotate.
The nut sleeve assembly is coaxially arranged with the screwdriver spindle outer sleeve 20 and is axially slidably mounted on the lower end of the screwdriver spindle outer sleeve 20. In this embodiment, the nut-sleeve assembly includes a nut outer sleeve 23, and a nut sleeve 24 fixedly mounted on the lower end of the nut outer sleeve 23. Of course, the nut outer sleeve 23 and the nut sleeve 24 can also be of one-piece design. The size and shape of the nut socket 24 can be changed according to the nut to be handled.
Further, a second axial slot 231 can be formed on the outer sleeve of the nut sleeve 24; in the present embodiment, as shown in FIG. 10, the second axial slots 231 are four axially aligned uniform slots provided in the upper portion of the outer sleeve of the nut sleeve 24. Correspondingly, the screwdriver spindle outer sleeve 20 is provided with four holes, and the nut sleeve 24 can be axially movably mounted on the screwdriver spindle outer sleeve 20 by inserting the four second guiding members into the second axial slot 231 and the holes respectively, so that the nut sleeve 24 can rotate along with the screwdriver spindle outer sleeve 20 and can also move up and down on the screwdriver spindle outer sleeve 20 along the axial direction. It is understood that the number of the second axial slot 231, the second guide member, and the opening may be one or more as desired. The second guiding member may be a set screw, a bolt, a guiding column, etc. and it is sufficient to axially slidably connect the outer sleeve of the nut sleeve 24 to the outer sleeve 20 of the screwdriver spindle.
Further, a second spring 25 is provided between the top end of the nut outer sleeve 23 and the screwdriver spindle outer sleeve 20, and ensures that the nut sleeve 24 is moved up and down in the axial direction on the screwdriver spindle outer sleeve 20. Since the nut socket 24 is securely connected to the nut socket driving device 11 and is concentric with the screwdriver spindle 5, and can move up and down in the axial direction, the fastening, tightening, and torque control of the fixing nut 32 can be stably and securely performed.
Further, the inner side of the lower end of the nut sleeve 24 is processed into an inner inclined surface, which is 45 degrees (of course, the inclination degree can be designed as required) in the embodiment, after the inner inclined surface moves downward along the axial direction to contact the fixing nut 32, due to the guiding self-positioning characteristic of the inner inclined surface, the deviation between the actual operation center position of the fixing nut 32 and the center position of the identified screw hole can be automatically compensated, and the nut sleeve driving device 11 rotates at a slower speed, so that the fixing nut 32 can be quickly and reliably sleeved by the nut sleeve 24, and preparation is made for automatic operations such as loosening of the fixing nut 32, fastening, torque control and the like.
Further, in order to ensure that the screwdriver 6 of the screw rotation automatic debugging mechanism passes through the center of the nut sleeve 24, the coaxiality of the screw rotation automatic debugging mechanism and the nut sleeve executing mechanism needs to be ensured. In the embodiment, the outer sleeve 20 of the screwdriver spindle in the nut sleeve actuating mechanism is tightly fixed through the angular contact ball bearing 17 and the locknut 18, so that the coaxiality of the outer sleeve and the screwdriver spindle 5 can be basically ensured; the nut sleeve 24 connected through the outer sleeve of the nut sleeve 24 is a cantilever structure, and in order to ensure the coaxiality with the screwdriver 6, deep groove ball bearings 26 are respectively arranged between the screwdriver main shaft 5 and the outer sleeve 20 of the screwdriver main shaft and between the guide positioning sleeve of the screwdriver 6 and the outer sleeve of the nut sleeve 24, so as to ensure the coaxiality of the screwdriver main shaft 5 and the outer sleeve 20 of the screwdriver main shaft and the outer sleeve of the screwdriver 6 guide positioning sleeve and the nut sleeve 24, ensure the coaxiality of the screwdriver 6 passing through the center of the nut sleeve 24, and ensure the coaxiality of the screw rotation automatic debugging mechanism and the nut sleeve execution mechanism.
The screw rotation automatic debugging mechanism and the nut sleeve actuating mechanism are compact in structure, can be used for an automatic debugging machine table, stably and reliably achieve high-speed rotation of forward and reverse rotation of a screw, torque control and accurate positioning, and functions of loosening, fastening and torque control of the fixing nut 32.
As shown in fig. 10 and 11, the debugging unit is an embodiment of the automatic debugging machine, and includes a debugging unit, a platform 3, a guide rail base 21 fixedly installed on the platform 3, a slide block 22 slidably installed on the guide rail base 21, and the like. The debugging unit may be a debugging unit with any combination of the above structures, which is not described herein. It can be understood that this automatic debugging board can be used for the regulation of cavity filter 30's screw, nut to debug whole cavity filter 30's band-pass curve, with the defect that the uniformity of solving artifical regulation is low, inefficiency.
As shown in the figure, the platform 3 is disposed parallel to the axis direction of the screwdriver component of the debugging unit, and serves as a support for the whole machine. It will be appreciated that the platform 3 may be mounted on an X-axis drive unit 106 and may be moved in the X, Y and Z axes to adjust the position of the platform 3 to align the commissioning unit with the screws, nuts etc. to be adjusted.
The guide rail base 21 is fixedly arranged on the platform 3 in parallel and is parallel to the axis of the screwdriver component; correspondingly, the slide block 22 is slidably mounted on the guide rail base 21, and the debugging unit is mounted on the slide block 22, so that the debugging unit can move up and down under the guidance of the guide rail base 21.
In this embodiment, the screw rotation driving device 1 of the automatic adjustment mechanism is fixedly mounted on the first bracket 27, and the first bracket 27 is fixedly mounted on the slider 22, so that the entire screw adjustment unit is fixedly mounted on the slider 22.
Further, the automatic debugging machine also comprises a mounting seat 13 vertically and fixedly mounted on the sliding block 22. The nut socket driving device 11 of the automatic debugging mechanism is fixedly arranged on the second bracket 12 and is fixedly arranged on the mounting seat 13 through the second bracket 12. The axial direction of the output shaft of the nut socket drive device 11 is perpendicular to the axial direction of the output shaft of the screw rotation drive device 1.
Furthermore, the transmission intermediate shaft 16 and the screwdriver spindle outer sleeve 20 of the automatic debugging mechanism are tightly mounted on the mounting seat 13 through the angular contact ball bearing 17 and the locknut 18, so that the coaxiality of the automatic debugging mechanism and the screwdriver spindle 5 can be basically ensured, and the stability and reliability of rotation are ensured.
When the automatic debugging machine is used for debugging screws, engineering design file import or real-time optical position recognition screw hole center position is generally adopted as the center position of the adjusting screw 31, and the platform 3 is driven by the three-axis driving device to reach the center position of the screw 31 to be adjusted. The central position and the actual operation central position of the automatic debugging of the adjusting screw 31 may have larger deviation, if the operation is carried out only by the identified screw hole central position, the adjusting screw 31 may not be reliably and effectively inserted, which causes abnormal operation, at this time, the downward moving slide block 22 drives the screw debugging unit to move downward, the lower end of the guiding self-positioning sleeve 9 contacts the screw first, and under the action of the inner inclined surface, the deviation between the actual operation central position of the adjusting screw 31 and the identified screw hole central position can be automatically compensated; then, moving down a further distance, the screw rotation drive 1 rotates the screw driver 6 at a slower speed, and the screw driver 6 can be inserted into the adjusting screw 31 quickly and reliably, ready for automatic adjustment.
In addition, since the adjusting screw 31 is connected with the fixing nut 32, the upper end surface of the adjusting screw 31 may be lower than the upper end surface of the fixing nut 32, and since the guiding self-positioning sleeve 9 can move up and down along the axial direction, the upper end surface of the adjusting screw 31 can be quickly and reliably rotated into the lower part of the upper end surface of the fixing nut 32.
When the automatic debugging machine is used for nut loosening, fastening and torque control, engineering design file import or real-time optical position recognition screw hole center position is generally adopted as the center position of the fixed nut 32, but the center position and the actual operation center position of the fixed nut 32 may have larger deviation, and the fixed nut 32 may not be reliably and effectively sleeved by the nut sleeve 24, so that the phenomenon of rotation and slippage is caused. In the embodiment, the slide block 22 is moved downwards to drive the nut-sleeve actuating mechanism to move downwards, the lower end of the nut sleeve 24 contacts with the screw first, and under the action of the inner inclined surface, the deviation between the actual operation center position of the fixed nut 32 and the center position of the identified screw hole can be compensated and adjusted automatically; then, continuing to move downward in the axial direction for a certain amount of time, the nut-socket drive 11 rotates at a slower speed, and the nut socket 24 can be quickly and reliably received over the fastening nut 32, providing for automatic operation of loosening, tightening, torque control, etc. of the fastening nut 32.
The network analyzer 110 is connected to the cavity filter through a radio frequency connection cable, and is configured to monitor performance and change information of the cavity filter in real time.
The control device 111 is connected with the network analyzer 110 through a dedicated data interface, and receives the performance and change information monitored in real time by the network analyzer 110; according to the preset height information, the adjusting sequence and the like of the adjusting screw, the servo driving system and the debugging unit 109 are controlled to work so as to determine the debugging and determining position of the adjusting screw; and updates the predetermined height information, the adjustment order, and the like with the height information of the debugged determined position.
The steps in the method of the embodiment of the invention can be sequentially adjusted, combined and deleted according to actual needs. The modules or units or sub-units in the device of the embodiment of the invention can be combined, divided and deleted according to actual needs. Those skilled in the art will appreciate that all or part of the steps in the methods of the above embodiments may be implemented by a program instructing hardware associated with the terminal device, where the program may be stored in a computer-readable storage medium, and the storage medium may include: flash disks, Read-Only memories (ROMs), Random Access Memories (RAMs), magnetic or optical disks, and the like.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention.

Claims (6)

1. An automatic debugging method of a cavity filter is disclosed, wherein the cavity filter comprises an open cavity, a cover plate tightly covering the open cavity, a plurality of adjusting screws and fixing nuts; the fixing nut locks the adjusting screw on the cover plate; the method is characterized by comprising the following steps:
s1: correcting a coordinate system according to the cavity filter engineering design file to determine that the X and Y coordinate position information of the engineering design file corresponds to the X and Y coordinate information of a debugging platform; when debugging is carried out, a cavity filter engineering design file is imported, single-point or multi-point correction is carried out through a coordinate system, the offset of the coordinate system of the engineering design file and the coordinate system of the debugging platform is determined, and the X/Y coordinate position information of the debugging screw on the debugging platform is determined;
s2: acquiring preset height information of all the adjusting screws according to a preset Z coordinate height recording file; the preset Z coordinate height recording file stores position height information of all adjusting screws of cavity filters with the same type and batch and excellent performance;
s3: adjusting all the adjusting screws to preset positions corresponding to the preset height information;
s4: adjusting the adjusting screw up and down in the height direction of the preset position according to the debugging sequence set in the step S6, monitoring the performance and change information of the cavity filter in real time through a network analyzer, and transmitting the information to a control device;
s5: the control device judges and determines the debugging and determining position of the adjusting screw according to the performance and change information of the cavity filter monitored in real time; updating the preset height information by using the height information of the debugging determined position;
s6: setting debugging sequences of all the adjusting screws;
s7: updating the debugging sequence of the step S6 according to the debugging sequence and performance and change information of the step S4 and the step S5.
2. The automatic debugging method of claim 1, wherein in step S6, the adjusting screws are numbered, and the odd-numbered adjusting screws are debugged first in sequence, and the even-numbered adjusting screws are debugged subsequently in sequence.
3. The automatic debugging method of the cavity filter according to claim 1, wherein in step S3, the method comprises the following steps:
s3-1: fixing the cavity filter on a machine platform of the debugging platform;
s3-2: according to the coordinate information determined in the step S1, a servo drive system drives a screw rotation actuating mechanism and a nut sleeve actuating mechanism to be positioned at the X position and the Y position corresponding to the coordinate information;
s3-3: driving the screw rotating actuating mechanism and the nut sleeve actuating mechanism to move downwards; the screw rotating actuating mechanism is firstly contacted with the adjusting screw, is matched with the adjusting screw and is inserted into the adjusting screw, then the nut sleeve actuating mechanism moves downwards for a certain position to be contacted with the fixed nut, is matched with the fixed nut and is sleeved into the fixed nut, and the fixed nut is unscrewed after the screw rotating actuating mechanism is completed; and the screw rotating executing mechanism rotates the adjusting screws to the height position corresponding to the preset height information determined in the step S2, then the nut-and-sleeve executing mechanism locks the fixed nut, the screw rotating executing mechanism and the nut-and-sleeve executing mechanism move upwards, and the steps are repeated to enable all the adjusting screws to reach the preset position.
4. The automatic cavity filter debugging method according to claim 3, wherein in step S4, the method comprises the following steps:
s4-1: according to the coordinate information determined in the step S1, the servo drive system drives the screw rotation actuator and the nut sleeve actuator to be positioned at the X and Y positions corresponding to the coordinate information;
s4-2: driving the screw rotating actuating mechanism and the nut sleeve actuating mechanism to move downwards; the screw rotating actuating mechanism is firstly contacted with the adjusting screw, is matched with the adjusting screw and is inserted into the adjusting screw, then the nut sleeve actuating mechanism moves downwards for a certain position to be contacted with the fixed nut, is matched with the fixed nut and is sleeved into the fixed nut, and the fixed nut is unscrewed after the screw rotating actuating mechanism is completed; the screw rotating executing mechanism rotates the adjusting screw to move up and down at the preset position, and in the process of moving up and down, the performance and change information of the cavity filter are monitored in real time through the network analyzer and are transmitted to the control device.
5. An automatic debugging system of a cavity filter is disclosed, wherein the cavity filter comprises an open cavity, a cover plate tightly covering the open cavity, a plurality of adjusting screws and fixing nuts; the fixing nut locks the adjusting screw on the cover plate; characterized in that the system comprises: the machine platform is used for fixedly mounting the cavity filter;
the debugging unit is arranged on the machine platform and is used for performing tightness operation on the adjusting screw and the fixing nut;
the servo driving system drives the debugging unit to move in three axes;
the network analyzer is connected with the cavity filter and is used for monitoring the performance and the change information of the cavity filter in real time; and
the control device is used for correcting a coordinate system according to the cavity filter engineering design file so as to determine that the X and Y coordinate position information of the engineering design file corresponds to the X and Y coordinate information of the debugging platform; when debugging is carried out, a cavity filter engineering design file is imported, single-point or multi-point correction is carried out through a coordinate system, the offset of the coordinate system of the engineering design file and the coordinate system of the debugging platform is determined, and the X/Y coordinate position information of the debugging screw on the debugging platform is determined; acquiring preset height information of all the adjusting screws according to a preset Z coordinate height recording file; setting debugging sequences of all the adjusting screws; controlling the servo driving system and the debugging unit to work through the performance and change information monitored by the network analyzer in real time so as to determine the debugging and determining position of the adjusting screw, update the preset height information according to the height information of the debugging and determining position, and update the debugging sequence;
the preset Z coordinate height recording file stores position height information of all adjusting screws of cavity filters with the same type and batch and excellent performance;
the debugging unit is also used for adjusting all the adjusting screws to preset positions corresponding to the preset height information; and adjusting the adjusting screw up and down in the height direction of the preset position according to the debugging sequence.
6. The automatic debugging system of claim 5, wherein the servo driving system comprises a Y-axis driving unit fixedly mounted on the platform, an X-axis driving unit driven by the Y-axis driving unit to move back and forth in the Y-axis direction, and a Z-axis driving unit driven by the X-axis driving unit to move back and forth in the X-axis direction;
the debugging unit comprises a screw rotation actuating mechanism and a nut sleeve actuating mechanism which are driven by the Z-axis driving unit to move back and forth on the Z axis.
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