CN106808626A - One kind is used for Making mold rubber tire vulcanizing machine group - Google Patents
One kind is used for Making mold rubber tire vulcanizing machine group Download PDFInfo
- Publication number
- CN106808626A CN106808626A CN201510840911.XA CN201510840911A CN106808626A CN 106808626 A CN106808626 A CN 106808626A CN 201510840911 A CN201510840911 A CN 201510840911A CN 106808626 A CN106808626 A CN 106808626A
- Authority
- CN
- China
- Prior art keywords
- mould
- delivery track
- tire
- sulfurizing mould
- common mechanism
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
- B29D30/0603—Loading or unloading the presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
- B29D30/065—Tyre-vulcanising presses with two or more moulds, e.g. stacked upon each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
- B29D30/065—Tyre-vulcanising presses with two or more moulds, e.g. stacked upon each other
- B29D2030/0651—Tyre-vulcanising presses with two or more moulds, e.g. stacked upon each other the moulds being arranged side by side, or in a circle
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
It is of the present invention a kind of for Making mold rubber tire vulcanizing machine group, take the vulcanization unit of mould packaged type, and mould point track conveying device and the control mode of different sulfurating stages are provided, cyclically to monitor and implement to unload the network management and control production method that tire, green tire load, shape with vulcanization after vulcanizing, reach simplified vulcanization set structure, saving occupation of land amount and improve entirety production efficiency, automaticity.Vulcanization unit includes common mechanism, and the tire for that will vulcanizate removes from sulfurizing mould or will treat uncured green tire and is fitted into sulfurizing mould and completes sizing of the tire in sulfurizing mould；Delivery track, is connected between common mechanism and each vulcanisation station, and sulfurizing mould is moved along delivery track；Mold transferring device, for carrying sulfurizing mould and being moved between vulcanisation station, common mechanism along delivery track；Mould carrying device, for sulfurizing mould to be moved between common mechanism and mold transferring device.
Description
Technical field
The present invention relates to a kind of vulcanization unit for manufacturing rubber tyre, i.e., cyclically implement green tire between several vulcanisation stations using packaged type sulfurizing mould and load and vulcanize, belong to rubber manufacturing machinery and production automation field.
Background technology
In tire preparation process, vulcanization is a more important operation, makes the molecule structure change of rubber by vulcanization and is significantly improved its combination property.
Used as a kind of hot-die product, the production efficiency of the final uniformity of the product appearance quality of tire, tire and enterprise is almost determined by tire vulcanizing device entirely.And tire vulcanizing device species is more, quantity is big, floor space is big, its equipment investment about accounts for more than the 25% of tire enterprise equipment investment, tyre vulcanization is the master operation of consumption steam energy in tire production process simultaneously, and tire vulcanizing device is often considered as the symbol and mark of tire production modernization level.
Existing tyre vulcanizer according to the kind of drive can be divided into mechanically, fluid pressure type and electric screw type tire forming vulcanizer.Tire forming vulcanizer is mainly used and directly heated or the vulcanizer technology with steam jacket.The main technical disadvantages of shaper vulcanizer are, general to set two vulcanisation stations while tire is shaped and vulcanized, and are additionally provided with the multiple common mechanism for carrying out tire die sinking, unloading tire, fill tire, matched moulds and sizing of a set of comparing.But in whole vulcanization process, the curing cycle of tire is more long, and the working time of transmission device, charging crane and central authority etc. is very short by comparison, in a long time in blank state, is not fully used；And very big mold clamping force when vulcanizing for unit, being undertaken by the whole framework of machine, framework is more heavy, and every vulcanizer is both needed to configure these annexes.Therefore have the shortcomings that cost of equipment is high, floor space is big and main screw lift is big using vulcanizer.
Sulfurization technology relatively advanced both at home and abroad is that the even full-automatic curing department of multi-machine group-controlization management, i.e. tyre vulcanization automatic assembly line carrys out Organizational Networking organization of production at present.Based on shaper vulcanizer technology, a vulcanization unit is taken to include several vulcanisation stations, a set of or two sets of public folding mould and charging crane, each vulcanisation station is respectively with a set of central authority, loose tool and sealed mold mechanism.So as to reach in the case of identical production capacity, make full use of common mechanism to reduce rolled steel dosage, electromechanical auxiliary products, machining and the assembly work amount of unit.In view of this, it is special to propose present patent application.
The content of the invention
Mould packaged type tyre vulcanization unit of the present invention, the vulcanization unit of mould packaged type is taken its object is to solve the problems, such as above-mentioned prior art, and mould point track conveying device and the control mode of different sulfurating stages are provided, to realize that one to two common mechanism serves array vulcanisation station, so as to cyclically monitor and implement to unload the network management and control production method that tire, green tire load, shape with vulcanization after vulcanizing, reach simplified vulcanization set structure, saving occupation of land amount and improve entirety production efficiency, automaticity.
To realize above-mentioned purpose of design, described mould packaged type tyre vulcanization unit is mainly included：
At least row's vulcanisation station,
It is arranged in correspondence with the sulfurizing mould of each vulcanisation station, it is in place of difference with the prior art, vulcanization unit is also included, common mechanism, the tire for that will vulcanizate removes from sulfurizing mould or will treat uncured green tire and is fitted into sulfurizing mould and completes sizing of the tire in sulfurizing mould；
Delivery track, is connected between common mechanism and each vulcanisation station, and sulfurizing mould is moved along delivery track；
Mould carrying device, for sulfurizing mould to be moved between common mechanism and mold transferring device.
Such as above-mentioned basic scheme, using one or several common mechanisms for several vulcanisation stations it is full-time implement the management of sulfuration process and operate, moveable sulfurizing mould, sulfurizing mould is used to move to circulate completion vulcanization production between common mechanism and vulcanisation station via delivery track simultaneously.
Fixed common mechanism, portable sulfurizing mould are taken, the tire of different size can be simultaneously produced in unit is vulcanized, and the apparatus structure of vulcanisation station can be simplified and assembly precision is reduced.
In addition, can be in the technology controlling and process during each vulcanisation station focuses on to improve sulfidation, and implement to mold exactly by unified standard in common mechanism, unload tire, fill the mechanically actuateds such as tire and locked mode, the overall production procedure of each vulcanisation station will not be limited and conflict by other stations, the stand-by period is reduced, overall production efficiency is higher.
To save the traveling time of sulfurizing mould, allotment and connection that organically mould is moved between the multiple vulcanisation stations of raising
Dynamic to manage, the further corrective measure that can be taken is：
The vulcanisation station that number row is oppositely arranged is provided with, transversely arranged second is provided between adjacent 2 row vulcanisation station
Delivery track, at least one common mechanism is provided with the second delivery track end；
The first delivery track of longitudinal arrangement is provided between each vulcanisation station and the second delivery track；
Sulfurizing mould is moved along the first delivery track, the second delivery track between common mechanism and vulcanisation station.
Avoid vulcanization rear mold and be fitted into green tire mould being clashed in course of conveying and time wait for more perfect, following point direction mode of movement can be taken, i.e. in adjacent 2 row vulcanisation station, the periphery of the first delivery track, the 3rd delivery track of annular array is provided with；
Equipped with tire curing sulfurizing mould is treated, vulcanisation station is moved to by the 3rd delivery track from common mechanism；And
Vulcanize the mould for completing, common mechanism is moved to through the first delivery track, the second delivery track.
More preferred transportation scheme is that mold transferring device includes being driven by dolly, loads sulfurizing mould with conveying
The mould carrying platform of track movement.
In sum, inventive die packaged type tyre vulcanization unit has advantages below：
1st, sulfurizing mould is packaged type, and common mechanism is fixed, and tire, green tire are unloaded with circularly monitoring in an orderly manner and implementation
Load, the network management and control of sizing and vulcanization, therefore vulcanization set structure be simplified, overall production efficiency and automaticity compared with
It is high.
2nd, the problems such as fundamentally solving larger existing movable type public organization volume, weight, the influence vulcanization work depth of parallelism, can save unit floor space again.
3rd, vulcanization unit operational stability and automatization level are improve, the state switching stand-by period between several vulcanisation stations is shorter, can be that curing system is carried out into organic linking with the tyre building machine of last process and with the tyre tester of next procedure.
4th, can be effectively prevented from when main frame breaks down, it is necessary to entirely vulcanization unit is all stopped the problem repaired such that it is able to ensure the stability of production.
Brief description of the drawings
The present invention is described further in conjunction with the following drawings；
Fig. 1 is the schematic diagram of the mould packaged type tyre vulcanization unit；
As shown in figure 1, common mechanism 1, mould carrying device 2, dolly 3, mould carrying platform 4, sulfurizing mould 5, green tire memory 6, the first delivery track 7, the second delivery track 8, the 3rd delivery track 9, vulcanisation station 10.
Specific embodiment
Embodiment 1, as shown in figure 1, described mould packaged type tyre vulcanization unit is included：
2 vulcanisation stations 10 of row 20 and the sulfurizing mould 5 for being arranged in correspondence with each vulcanisation station 10；
2 common mechanisms 1, the tire for that will vulcanizate removes or will treat uncured green tire loading from sulfurizing mould 5
In sulfurizing mould 5 and complete sizing of the tire in sulfurizing mould 5；
Each common mechanism 1 is provided with mould carrying device 2, by sulfurizing mould 5 common mechanism 1 with
Moved between mold transferring device；
Delivery track, is connected between common mechanism 1 and each vulcanisation station 10, and sulfurizing mould 5 is moved along delivery track
It is dynamic；Include the first delivery track 7 that longitudinal arrangement is provided between the delivery track 8 of each vulcanisation station 10 and second；
In adjacent 2 row vulcanisation station 10, the periphery of the first delivery track 7, the 3rd delivery track of annular array is provided with
9；
Equipped with tire curing sulfurizing mould 5 is treated, vulcanisation station is moved to by the 3rd delivery track 9 from common mechanism 1
10；And vulcanize the mould for completing, it is moved to common mechanism 1 through the first delivery track 7, the second delivery track 8；
Mold transferring device, for carrying sulfurizing mould 5 and along delivery track between vulcanisation station 10, common mechanism 1
It is mobile；Mold transferring device includes the mould carrying platform for being driven by dolly 3, loading sulfurizing mould 5 to be moved in delivery track
4；
Vulcanization process using above-mentioned vulcanization unit includes：The tire that will be vulcanizated using common mechanism 1 is removed from sulfurizing mould 5 or will treated uncured green tire and is fitted into sulfurizing mould 5 and completes sizing of the tire in sulfurizing mould 5；Sulfurizing mould 5 is moved between common mechanism 1 and each vulcanisation station 10 by mold transferring device along delivery track, i.e., based on mold transferring device, driven by dolly 3 and moved along delivery track with will load the mould carrying platform 4 of sulfurizing mould 5；In the place station of common mechanism 1, sulfurizing mould 5 is moved between common mechanism 1 and mold transferring device by mould carrying device 2；The tire for vulcanizating or the sulfurizing mould 5 for treating uncured green tire are loaded, is moved between each vulcanisation station 10 and common mechanism 1 from different delivery tracks；
Specific vulcanization process implementation steps are as follows：
（1）, the sulfurizing mould 5 equipped with green tire vulcanized on vulcanisation station 10, when some station vulcanization terminate
Afterwards, the mould carrier structure on the first delivery track 7 declines, and clamps sulfurizing mould 5, then goes up and along the first conveying
Track 7 moves to the top of the second delivery track 8, waits transport trolley 3；
（2）, according to 2 working conditions of common mechanism 1, dolly 3 is moved to the public affairs of free time along the second delivery track 8
By mechanism 1, sulfurizing mould 5 is conveyed so far by mould carrying platform 4；
Sulfurizing mould 5 is moved to common mechanism 1 by mould carrying device 2, and mould carrying platform 4 waits next vulcanization work
The vulcanization end signal that position 10 sends；
（3）, common mechanism 1 molded, unloads tire, loads green tire, pre-setting and die closing operation, then according to vulcanization
The state of station 10, installation end signal is sent to the dolly 3 for resting on idle vulcanisation station side；
The dolly 3 for being connected to instruction is moved to by common mechanism 1, and sulfurizing mould 5 is moved to by mould carrying device 2
Mould carrying platform 4 on three delivery tracks 9；According to the status signal of vulcanisation station 10, be sent to sulfurizing mould 5 near the vulcanisation station specified by dolly 3, sulfurizing mould 5 is moved on vulcanisation station 10 by the mould transfer device of particular design along the first delivery track 7, curing medium and pressure medium are passed through by the entrance of the bottom of sulfurizing mould 5, vulcanization is proceeded by；
（4）, from green tire memory 6 by green tire be moved to common mechanism 1 to complete to load green tire to sulfurizing mould 5；
Above-mentioned steps are implemented in circulation.
Claims (3)
1. it is a kind of to be used for Making mold rubber tire vulcanizing machine group, include at least row's vulcanisation station and be arranged in correspondence with the sulfurizing mould of each vulcanisation station, it is characterised in that：Following device, common mechanism are also included, the tire for that will vulcanizate removes from sulfurizing mould or will treat uncured green tire and is fitted into sulfurizing mould and completes sizing of the tire in sulfurizing mould；Delivery track, is connected between common mechanism and each vulcanisation station, and sulfurizing mould is moved along delivery track；Mold transferring device, for carrying sulfurizing mould and being moved between vulcanisation station, common mechanism along delivery track；Mould carrying device, for sulfurizing mould to be moved between common mechanism and mold transferring device.
2. according to claim 1 for Making mold rubber tire vulcanizing machine group, it is characterised in that：The vulcanisation station that number row is oppositely arranged is provided with, the second transversely arranged delivery track is provided between adjacent 2 row vulcanisation station, the second delivery track end is provided with least one common mechanism；The first delivery track of longitudinal arrangement is provided between each vulcanisation station and the second delivery track；Sulfurizing mould is moved along the first delivery track, the second delivery track between common mechanism and vulcanisation station.
3. according to claim 2 for Making mold rubber tire vulcanizing machine group, it is characterised in that：In adjacent 2 row vulcanisation station, the periphery of the first delivery track, the 3rd delivery track of annular array is provided with；Equipped with tire curing sulfurizing mould is treated, vulcanisation station is moved to by the 3rd delivery track from common mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510840911.XA CN106808626A (en) | 2015-11-27 | 2015-11-27 | One kind is used for Making mold rubber tire vulcanizing machine group |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510840911.XA CN106808626A (en) | 2015-11-27 | 2015-11-27 | One kind is used for Making mold rubber tire vulcanizing machine group |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106808626A true CN106808626A (en) | 2017-06-09 |
Family
ID=59102335
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510840911.XA Pending CN106808626A (en) | 2015-11-27 | 2015-11-27 | One kind is used for Making mold rubber tire vulcanizing machine group |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106808626A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109047686A (en) * | 2018-07-07 | 2018-12-21 | 闫大勇 | A kind of steel and iron manufacturing is with pouring mold apparatus for placing |
-
2015
- 2015-11-27 CN CN201510840911.XA patent/CN106808626A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109047686A (en) * | 2018-07-07 | 2018-12-21 | 闫大勇 | A kind of steel and iron manufacturing is with pouring mold apparatus for placing |
| CN109047686B (en) * | 2018-07-07 | 2020-06-30 | 金华市亚轮机械有限公司 | Casting mold placing device for steel manufacturing |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170609 |