CN201693704U - Novel double layer vulcanizer - Google Patents
Novel double layer vulcanizer Download PDFInfo
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- CN201693704U CN201693704U CN2010202178171U CN201020217817U CN201693704U CN 201693704 U CN201693704 U CN 201693704U CN 2010202178171 U CN2010202178171 U CN 2010202178171U CN 201020217817 U CN201020217817 U CN 201020217817U CN 201693704 U CN201693704 U CN 201693704U
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Abstract
The utility model discloses a novel double layer vulcanizer, which comprises a framework on which an upper layer of vulcanizing chambers and a lower layer of vulcanizing chambers are arranged. Each layer comprises at least two vulcanizing chambers. Each vulcanizing chamber comprises an upper mold and a lower mold. The lower molds of the upper layer of vulcanizing chambers and the upper molds of the lower layer of vulcanizing chambers are arranged on a movable platform. The movable platform can move up and down and move forth and back along the framework. The movable platform can move forwards or backwards from an initial position until the positions of the lower molds of all vulcanizing chambers at the lower layer are exposed. The utility model adopts the upper layer of vulcanizing chambers and the lower layer of vulcanizing chambers, the lower molds of the upper layer of vulcanizing chambers and the upper molds of the lower layer of vulcanizing chambers are arranged on one movable platform, and the movable platform can move forwards or backwards from the initial position so that the positions of the lower molds of the upper layer of vulcanizing chambers and the lower layer of vulcanizing chambers exposed completely. Tyres can be placed in or taken out of the corresponding vulcanizer at the same time, the time interval of taking or placing the tires is shortened, at least four tyres can be vulcanized in once vulcanization process and the average vulcanization time of single tyre can be reduced.
Description
Technical field
The utility model relates to a kind of tire curing machinery, relates in particular to a kind of novel double-layer vulcanizer in rubber machine field.
Background technology
In the prior art, the sulfuration of tire adopts bimodulus or single mode to vulcanize more.Fig. 1 illustrates the structure drawing of device of a kind of double mold vulcanizer of prior art.As shown in Figure 1, this double mold vulcanizer comprises frame 1, the crossbeam that can rise and overturn 2, two comprise the vulcanizing chamber of patrix 3 and counterdie 4, two act mechanism for tire and tire feedwaies that comprise central authority 5 and hydraulic means 6.The counterdie of its vulcanizing chamber maintains static, and the patrix of two vulcanizing chambers connects and is fixed on the crossbeam 2.The die sinking of two vulcanizing chambers is opened two vulcanizing chambers by the rising and the upset of crossbeam with band patrix.
Comparatively speaking, the entire work process efficient of the vulcanizer of prior art is still lower.Simultaneously, the metal pattern of vulcanizer adopts counterdie motionless more, patrix upset or the mode die sinking of flatting turn and opening.This kind die sinking mode is in die sinking moment, and frame is born greater impact power.This just need guarantee that frame has enough intensity, and therefore, cost is higher, and profile is huge and heavy, and floor space is also bigger.
Also have continuous vulcanization equipment,, can vulcanize many tires simultaneously by the tire feedway.But this also only is auxiliary more ancillary equipment, improves the continuity that tire is supplied with, and is still single mode or double mold vulcanizer in fact.Because the cure time of single tire is roughly the same and definite,, but still can't shorten the cure time of single tire even therefore improve the continuous of tire supply.So the sulfuration efficient of vulcanizer still is restricted, and can't realize bigger raising.
In addition, the matched moulds of vulcanizing chamber is the deadweight pressing mold of pattern only, is being subjected under the thermal environment obturation effect limited.Even add the weight of cross bearer or patrix, still can not thoroughly solve the problem of obturation effect difference.
At present, the vulcanizer that adopts fixed cross beam and two movable platform structures is also arranged, but its flexible connection is more, each junction is easy to generate damage, and the stability of complete machine operation is relatively poor, and maintenance cost is bigger, has improved its manufacturing cost; Especially it adopts the vertical motion pattern, can not realize that each vulcanizing chamber takes, puts the operation of tire synchronously, has reduced its sulfuration efficient.
This shows that prior art remains further to improve and develop.
The utility model content
The utility model provides a kind of novel double-layer vulcanizer for solving above-mentioned defective of the prior art, under certain condition of tyre vulcanization time, the average time of having reduced single tyre vulcanization, has improved sulfuration efficient.
For solving the problems of the technologies described above, the utility model scheme comprises:
A kind of novel double-layer vulcanizer, it comprises frame, and wherein, frame is provided with upper and lower two-layer vulcanizing chamber, and every layer of vulcanizing chamber comprises two vulcanizing chambers at least, and each vulcanizing chamber includes patrix and counterdie; The patrix of the counterdie of upper strata vulcanizing chamber, lower floor's vulcanizing chamber all is arranged on the movable platform, movable platform can upper and lowerly move and move along frame is forward and backward, and movable platform can move to the position of exposing all vulcanizing chamber counterdies of lower floor forward or backward from the home position; Movable platform drives the counterdie of layer vulcanizing chamber, the patrix of lower floor's vulcanizing chamber moves forward or backward, the counterdie of all vulcanizing chambers of upper strata, the counterdie of all vulcanizing chambers of lower floor are separated fully and reveal and put out, thereby make upper and lower two-layer vulcanizing chamber can take, put the operation of tire synchronously.
Described novel double-layer vulcanizer, wherein, the quantity of upper and lower two-layer vulcanizing chamber and position are corresponding one by one, and the patrix of upper strata vulcanizing chamber all is arranged on one can be along on the upper and lower mobile entablature of frame, and entablature is positioned at the top of movable platform.
Described novel double-layer vulcanizer, wherein, above-mentioned movable platform disposes one and is used to control the upper and lower mobile platform lifting device and of movable platform and is used to control the forward and backward mobile platform horizontal mobile device of movable platform, and entablature disposes a crossbeam lowering or hoisting gear.
Described novel double-layer vulcanizer, wherein, the upper strata vulcanizing chamber disposes the preceding manipulator that is used to adorn tire and gets tire, and lower floor's vulcanizing chamber disposes the back manipulator that is used to adorn tire and gets tire.
Described novel double-layer vulcanizer, wherein, above-mentioned novel double-layer vulcanizer is provided with deposits the position of foetus, deposit the position of foetus and be positioned at the vulcanizing chamber rear, before manipulator, back manipulator all dispose drive unit, drive unit can drive preceding manipulator, afterwards manipulator is that benchmark turns clockwise 90 ° and be rotated counterclockwise 90 ° with separately the position of foetus of depositing respectively.
Described novel double-layer vulcanizer, wherein, above-mentioned frame is provided with a pedestal, and this pedestal is connected with platform lifting device, and platform lifting device is controlled this pedestal and is done upper and lower elevating movement; Movable platform and platform horizontal mobile device are arranged on this pedestal, and platform horizontal mobile device control movable platform is made forward and backward moving movement on pedestal; Platform lifting device drives pedestal and does upper and lower elevating movement, and pedestal drives movable platform and does upper and lower elevating movement, and movable platform is made forward and backward moving movement on pedestal; The platform horizontal mobile device comprises guide rail and driving mechanism; The power supplying apparatus of platform lifting device, platform horizontal mobile device and crossbeam lowering or hoisting gear generally adopts motor or hydraulic cylinder or cylinder or hydraulic motor; The structure that drive unit generally adopts structure that servomotor cooperates with ball-screw or hydraulic motor to cooperate with ball-screw.
Described novel double-layer vulcanizer, wherein, above-mentioned vulcanizing chamber and arranged on left and right sides is provided with the tire rollgang, the tire rollgang comprises front roller-way and back roller-way, front roller-way can move between station on the frame and following station, and what back roller-way was downward-sloping is fixed on the frame, when front roller-way is positioned at station, front roller-way is connected mutually with the back roller-way, and front roller-way is the level of state; When front roller-way was positioned at station, front roller-way separated with the back roller-way, and front roller-way is converted to downward-sloping state by level.
Described novel double-layer vulcanizer, wherein, above-mentioned front roller-way is provided with the blocking pin that can prop up and embed the front roller-way action.
Described novel double-layer vulcanizer, wherein, the patrix of above-mentioned upper strata vulcanizing chamber, the counterdie of lower floor's vulcanizing chamber all adopt segmented mold; The seal-off pressure that the patrix of upper and lower two-layer vulcanizing chamber and counterdie carry out matched moulds is provided by the hydraulic means that is positioned at lower floor vulcanizing chamber below.
Described novel double-layer vulcanizer, wherein, above-mentioned platform horizontal mobile device comprises and is positioned at the pedestal tooth bar that the pedestal both sides are arranged along the frame fore-and-aft direction, the bottom of movable platform is provided with and the corresponding platform tooth bar of pedestal tooth bar, be provided with gear between corresponding pedestal tooth bar and the platform tooth bar, gear is connected with a servomotor; Pedestal can be done upper and lower elevating movement along with platform lifting device, and movable platform can be made forward and backward moving movement on pedestal, the final movable platform that realizes can upper and lowerly move and move along frame is forward and backward, and movable platform can move to the position of exposing all vulcanizing chamber counterdies of lower floor forward or backward from the home position.
Described novel double-layer vulcanizer, wherein, above-mentioned upper strata vulcanizing chamber is as follows with the each several part run action of following two-layer vulcanizing chamber:
Entablature moves upward, movable platform moves to the position of exposing all vulcanizing chamber counterdies of lower floor forward or backward from the home position, make upper and lower two-layer vulcanizing chamber die sinking, forward and backward manipulator is put into the green tire of respective amount synchronously in the upper and lower two-layer vulcanizing chamber of correspondence; After the placement green tire finished, movable platform was got back to the home position, and entablature moves downward, and makes upper and lower two-layer vulcanizing chamber closure;
After upper and lower two-layer vulcanizing chamber sulfuration finishes, entablature moves upward, movable platform moves to the position of exposing all vulcanizing chamber counterdies of lower floor forward or backward from the home position, make upper and lower two-layer vulcanizing chamber die sinking, forward and backward manipulator takes out the tire that vulcanizates in the upper and lower two-layer vulcanizing chamber of correspondence synchronously.
A kind of novel double-layer vulcanizer that the utility model provides, adopt upper and lower two-layer vulcanizing chamber, every layer of vulcanizing chamber comprises two vulcanizing chambers at least, especially the patrix of the counterdie of upper strata vulcanizing chamber and lower floor's vulcanizing chamber all is arranged on the movable platform, movable platform moves forward or backward from the home position, the following film of the counterdie of upper strata vulcanizing chamber and lower floor's vulcanizing chamber can be revealed fully and put out, can in corresponding vulcanizing chamber, place simultaneously or the taking-up tire by artificial or plant equipment, shorten the time interval that takes, puts tire; The utility model can vulcanize four tires simultaneously at least, has increased substantially the sulfuration efficient to tire, has shortened the average time of single tyre vulcanization.In addition, the matched moulds of vulcanizing chamber does not rely on the weight of patrix or entablature in the utility model, and seal-off pressure can be selected and regulate; The mode die sinking of adopting movable platform to move has forward or backward reduced the impact to frame, has improved the stability of complete machine, and can appropriateness reduce the intensity of frame to reduce its manufacturing cost.
Description of drawings
Fig. 1 is the structure diagram of vulcanizer in the prior art;
Fig. 2 is the main TV structure sketch of novel double-layer vulcanizer in the utility model;
Fig. 3 is the left TV structure sketch of novel double-layer vulcanizer in the utility model;
Fig. 4 is the plan structure sketch of novel double-layer vulcanizer in the utility model;
Fig. 5 is that front roller-way is positioned at the structure diagram of station state down in the utility model.
The specific embodiment
The utility model provides a kind of novel double-layer vulcanizer, and is clearer, clear and definite in order to make the purpose of this utility model, technical scheme and advantage, below with reference to accompanying drawing and embodiment, the utility model further described.
The utility model provides a kind of novel double-layer vulcanizer, employing can upper and lowerly be moved again can be along the forward and backward mobile movable platform of frame, make upper and lower two-layer vulcanizing chamber take, put tire simultaneously, the while vulcanized tyre, shortened the time interval that takes, puts tire, increased substantially sulfuration efficient tire.As Fig. 2 and shown in Figure 3, the novel double-layer vulcanizer comprises frame 7, and frame 7 is provided with upper strata vulcanizing chamber 8, lower floor's vulcanizing chamber 9, and every layer of vulcanizing chamber comprises two vulcanizing chambers at least; As shown in Figure 3, adopting every layer of vulcanizing chamber in the present embodiment is two vulcanizing chambers, and upper strata vulcanizing chamber 8 comprises vulcanizing chamber 10 and vulcanizing chamber 11, and lower floor's vulcanizing chamber 9 comprises vulcanizing chamber 12 and vulcanizing chamber 13; Under novel double-layer vulcanizer matched moulds state, vulcanizing chamber 12 be positioned at vulcanizing chamber 10 under, vulcanizing chamber 13 be positioned at vulcanizing chamber 11 under.
Each vulcanizing chamber includes patrix and counterdie, and in this example as shown in Figure 3, vulcanizing chamber 10 comprises patrix 14 and counterdie 15, and vulcanizing chamber 11 comprises patrix 16 and counterdie 17, and vulcanizing chamber 12 comprises patrix 18 and counterdie 19, and vulcanizing chamber 13 comprises patrix 20 and counterdie 21.
The patrix of the counterdie of upper strata vulcanizing chamber 8, lower floor's vulcanizing chamber 9 all is arranged on the movable platform 22, and promptly counterdie 15, counterdie 17, patrix 18 all are arranged on the movable platform 22 with patrix 20.
Especially on movable platform 22 energy, move down and before frame 7, move the back, and movable platform 22 can move to the position of exposing all vulcanizing chamber counterdies of lower floor forward or backward from the home position, state shown in Figure 3 be vulcanizer in a state of nature, movable platform 22 moves forward among Fig. 2, make upper strata vulcanizing chamber 8 and 9 die sinkings of lower floor's vulcanizing chamber, all counterdies that form upper strata vulcanizing chamber 8 are positioned at the place ahead and the top of lower floor's vulcanizing chamber 9 all counterdies, thereby upper strata vulcanizing chamber 8 and lower floor's vulcanizing chamber 9 can be got synchronously, put the operation of tire, shortened and got, put the time interval of tire, once vulcanize and minimumly can vulcanize four tires, shortened the average time of vulcanizing single tire significantly.
By foregoing description as can be known, only move die sinking and the matched moulds operation that has just realized upper and lower two-layer vulcanizing chamber forward or backward by a movable platform, alleviated the degree of wear of each attaching parts, made things convenient for the maintenance of staff to vulcanizer, especially upper and lower two-layer vulcanizing chamber can vulcanize four tires at every turn at least simultaneously, can take out or place corresponding tire synchronously during upper and lower two-layer vulcanizing chamber die sinking, improve the sulfuration efficient of vulcanizer.
Further optimize the novel double-layer vulcanizer in the utility model, as shown in Figure 2, upper strata vulcanizing chamber 8 is corresponding one by one with the quantity and the position of lower floor vulcanizing chamber 9, comprises three vulcanizing chambers such as upper strata vulcanizing chamber 8, and then lower floor's vulcanizing chamber 9 also comprises three corresponding with it vulcanizing chambers; Upper strata vulcanizing chamber 8 comprises four vulcanizing chambers, and then lower floor's vulcanizing chamber 9 also comprises four corresponding with it vulcanizing chambers.
A kind of mode is, the patrix of upper strata vulcanizing chamber 8 all is arranged on one can be along on the upper and lower mobile entablature 23 of frame, and entablature 23 is positioned at the top of movable platform 22.Suppose that when each vulcanizing chamber matched moulds be original state, obvious also can supposing is original state when each vulcanizing chamber is other states.At this moment, entablature 23 moves upward, movable platform 22 segment distance that also moves upward, and movable platform 22 moves to the position of exposing lower floor's vulcanizing chamber 9 all counterdies fully forward or backward then, finishes die sinking.In like manner, above-mentioned each parts are got back to initial position in order successively, then finish matched moulds.
Also having the patrix of another kind of mode upper strata vulcanizing chamber 8 all to be provided with one is fixed on the fixedly entablature of upper rack, the counterdie of lower floor's vulcanizing chamber 9 is fixed on another movable platform of energy oscilaltion then, at this moment, when still supposing each vulcanizing chamber matched moulds is original state, then another movable platform moves downward earlier, and then movable platform moves downward a segment distance 22 times, and movable platform 22 moves to the position of exposing lower floor's vulcanizing chamber 9 all counterdies fully forward or backward then, finishes die sinking.In like manner, above-mentioned each parts are got back to initial position in order successively, then finish matched moulds.Only introduce above-mentioned dual mode at this, also have other settings and the method for operation certainly, the engineering staff of this area can not add the realization of creation, so do not giving unnecessary details at this under apparatus structure of the present utility model inspires.
Such as, guide rail is arranged on the pedestal, adopts servomotor as power source then, controls the movement locus of movable platform 22.For another example, the both sides of pedestal are provided with the pedestal tooth bar of arranging along the frame fore-and-aft direction, the bottom of movable platform is provided with the platform tooth bar suitable with the pedestal tooth bar, between the pedestal tooth bar of correspondence and platform tooth bar, be provided with a gear, gear and pedestal tooth bar, platform tooth bar are suitable, be provided with an axis between the corresponding gear, driving mechanism and axis or corresponding gear are connected, the movement locus of control gear, and then the movement locus of control movable platform 22, driving can be adopted servomotor or hydraulic motor.
The power supplying apparatus of platform lifting device, platform horizontal mobile device and crossbeam lowering or hoisting gear generally adopts motor or hydraulic cylinder or cylinder or hydraulic motor; The structure that drive unit generally adopts structure that servomotor cooperates with ball-screw or hydraulic motor to cooperate with ball-screw.
Further, upper strata vulcanizing chamber 8 disposes the preceding manipulator that is used to adorn tire and gets tire, and lower floor's vulcanizing chamber 9 disposes the back manipulator that is used to adorn tire and gets tire.As shown in Figure 4, then be manipulator 24 before vulcanizing chamber 10 disposes in this example, vulcanizing chamber 11 disposes preceding manipulator 25, and vulcanizing chamber 12 disposes back manipulator 26, and vulcanizing chamber 13 disposes back manipulator 27.In conjunction with above-described, when the die sinking of novel double-layer vulcanizer, each manipulator grasps tire and is placed in each self-corresponding vulcanizing chamber, finishes the action of synchronous placement tire; Novel double-layer vulcanizer matched moulds vulcanizes each tire, after waiting to vulcanize end, and the die sinking once more of novel double-layer vulcanizer, each manipulator takes out tire from each self-corresponding vulcanizing chamber, finish the action of synchronous taking-up tire; So far form a working cycles, continue to repeat a plurality of working cycles and can realize continuous vulcanization tire.
Preferred, above-mentioned novel double-layer vulcanizer is provided with deposits the position of foetus 28, deposit the position of foetus 28 and be positioned at the vulcanizing chamber rear, forward and backward manipulator all disposes drive unit, drive unit can drive preceding manipulator, back manipulator respectively with separately deposit the position of foetus be benchmark turn clockwise 90 ° be rotated counterclockwise 90 °, manipulator 24, preceding manipulator 25, back manipulator 26, back manipulator 27 can be that benchmark rotates positive and negative 90 ° with each self-corresponding position of foetus 28 of depositing all before that is to say.
Further, movable platform 22 disposes one and is used to control the upper and lower mobile platform lifting device and of movable platform and is used to control the forward and backward mobile platform horizontal mobile device of movable platform, and entablature 23 disposes a crossbeam lowering or hoisting gear; Platform lifting device, platform horizontal mobile device and crossbeam lowering or hoisting gear employing motor or hydraulic cylinder or cylinder or hydraulic motor are realized; And drive unit adopts servomotor and ball-screw combination, perhaps adopts hydraulic motor and ball-screw, thereby makes the manipulator of correspondence can be upper and lower, front, rear, left and right move.Connection control technology about each parts in the prior art is very ripe, and each connects arranges and control be not discussion emphasis of the present utility model, does not repeat them here.
Further, as shown in Figure 2, a vulcanizing chamber left side, right both sides are provided with the tire rollgang, it in this example a left side at upper strata vulcanizing chamber 8, right both sides are provided with the tire rollgang, promptly in the left side of vulcanizing chamber 10, the right side of vulcanizing chamber 11 is provided with a tires rollgang respectively separately, the tire rollgang comprises front roller-way 29 and back roller-way 30, front roller-way 29 can move between station on the frame and following station, back roller-way 30 downward-sloping being fixed on the frame 7, when front roller-way 29 is positioned at station, front roller-way 29 is connected with back roller-way 30, and front roller-way 29 is the level of state; As shown in Figure 5, when front roller-way 29 was positioned at station, front roller-way 19 separated with back roller-way 30, and front roller-way is downward-sloping state; And the middle part of front roller-way 29 is provided with the blocking pin 31 that can prop up and embed the front roller-way action.
The each several part run action is in above-mentioned in this example manipulator and the front roller-way: after treating that the novel double-layer vulcanizer finishes to tyre vulcanization, the vulcanizer die sinking finishes, at this moment, preceding manipulator 24 is with the tire in the vulcanizing chamber 10, preceding manipulator 25 is with the tire in the vulcanizing chamber 11, back manipulator 26 is with the tire in the vulcanizing chamber 12, back manipulator 27 takes out the tire in the vulcanizing chamber 13 synchronously, preceding then manipulator 24 is held in place the tire that grasps the front portion of the front roller-way 29 in vulcanizing chamber 10 left sides, preceding manipulator 25 is held in place the tire that grasps the front portion of the front roller-way 29 on vulcanizing chamber 11 right sides, at this moment, the blocking pin 31 that is positioned at front roller-way 29 middle parts is propped up; Synchronous, back manipulator 26 is held in place the tire that grasps on the back roller-way 30 in vulcanizing chamber 10 left sides, back manipulator 27 is held in place the tire that grasps on the back roller-way 30 on vulcanizing chamber 11 right sides, again because back roller-way 30 is downward-sloping settings, so, the tire that is positioned at back roller-way 30 can move on the front roller-way 29 under the effect of self gravitation, and it stops when moving to the position of blocking pin 31; When being placed with the tire identical on every side front roller-way 29 with homonymy vulcanizing chamber quantity, front roller-way 29 is moved downward to down station from last station, when front roller-way 29 moves to down station, front roller-way 29 beginnings progressively are rotated down by level and are converted to heeling condition, and the tire that is arranged in front roller-way 29 front portions like this slips into next process at self gravitation; Before anterior tire skids off behind the track 29, blocking pin 31 embeds in the front roller-ways 29, and the tire that then is arranged in front roller-way 29 rear portions is also taken advantage of a situation and skidded off front roller-way 29 and enter next process.Move downward with front roller-way 29 and tire to skid off front roller-way 29 synchronous, forward and backward manipulator will place tire in the vulcanizing chamber of correspondence.In each vulcanizing chamber matched moulds, front roller-way 29 returns to horizontal level, and the supreme station that moves upward joins with corresponding back roller-way 30.In said process, shortened the time of from vulcanizing chamber, taking out tire and in vulcanizing chamber, placing tire, certainly relate to annexation and automation control system in the course of action of each part mentioned above, very ripe in the prior art, those skilled in the art need not creative work and can realize under the enlightenment of the utility model device, therefore, do not repeat them here.
The counterdie of the patrix of upper strata vulcanizing chamber 8, lower floor's vulcanizing chamber 9 all adopts segmented mold, and promptly patrix 14, patrix 16, counterdie 19 all adopt segmented mold with counterdie 21; The seal-off pressure that the patrix of upper and lower two-layer vulcanizing chamber and counterdie carry out matched moulds is provided by the hydraulic means that is positioned at lower floor's vulcanizing chamber 9 belows, and oil cylinder solves upper and lower mould mode transfer and upper and lower layer vulcanizing chamber pressurizes simultaneously such as adopting long stroke to pressurize.Thus, the intensity of its matched moulds and pressure all are controlled and adjustable.Overturned tradition by the next airtight mode of the deadweight of device itself.
In this concise and to the point run action of describing the novel double-layer vulcanizer, its run action is as follows:
After upper and lower two-layer vulcanizing chamber sulfuration finishes, entablature 23 moves upward, movable platform 22 moves to the position of exposing lower floor's vulcanizing chamber 9 all counterdies forward or backward from the home position, make upper strata vulcanizing chamber 8,9 die sinkings of lower floor's vulcanizing chamber, forward and backward manipulator takes out the tire that vulcanizates in the upper and lower two-layer vulcanizing chamber of correspondence synchronously;
Forward and backward manipulator is placed on the tire that takes out respectively on corresponding front roller-way 29, the back roller-way 30, when being placed with the tire identical on every side front roller-way 29 with homonymy vulcanizing chamber quantity, front roller-way 29 is moved downward to down station from last station, when front roller-way 29 moves to down station, front roller-way 29 beginnings progressively are rotated down by level and are converted to heeling condition, and the tire that is arranged in front roller-way 29 like this slips into next process successively under self gravitation;
Move downward with front roller-way 29 and tire to skid off front roller-way 29 synchronous, forward and backward manipulator will place tire in the vulcanizing chamber of correspondence.In each vulcanizing chamber matched moulds, front roller-way 29 returns to horizontal level, and the supreme station that moves upward joins with corresponding back roller-way 30.
So far, working cycles of above-mentioned run action stroke.In the run action of above-mentioned novel double-layer vulcanizer, also dispose the control system and power provides system, promptly about the problem of automation control, automated control technology of the prior art is very ripe, such as adopting a plurality of sensors and a computer control centre, just can realize automatic, the serialization operation of novel double-layer vulcanizer.No longer control method and the control details to control device describes in the utility model, and the engineering staff of this area can not add the realization of creation under apparatus structure of the present utility model inspires.At this, this partial content is not described in detail, and the control of device of the present utility model can have various ways.Therefore, repeat no more at this concrete connection and automated control technology about each parts.
The utility model provides a kind of novel double-layer vulcanizer, adopt the intermediate active platform can upper and lower, forward and backward mobile main structure mode, movable platform moves die sinking and the matched moulds that can realize upper and lower two-layer vulcanizing chamber forward or backward, do not need to overturn or flat turn, therefore do not need the driving of heavy-duty motor, reduced tire curing cost, in addition, vulcanizing chamber divides upper and lower two-layer setting, every layer of vulcanizing chamber that respective numbers is set, covert minimizing the occupation of land space of equipment, save production cost; Moreover owing to do not need to overturn or flat turn, the instant impact to frame and entire equipment in the matched moulds process reduces greatly, therefore can suitably reduce the intensity and the thickness of frame under the situation that guarantees operate as normal, has saved cost; Especially, the utility model once can vulcanize four tires at least, has shortened the average time of single tyre vulcanization, has increased substantially the sulfuration efficient to tire.
Should be understood that; above-mentioned description at preferred embodiment is comparatively detailed; can not therefore think restriction to the utility model scope of patent protection; those of ordinary skill in the art is under enlightenment of the present utility model; do not breaking away under the scope situation that the utility model claim protected; can also make various deformation such as replacement, simple combination, these all fall within the protection domain of the present utility model, and the scope of asking for protection of the present utility model should be as the criterion with claims.
Claims (10)
1. novel double-layer vulcanizer, it comprises frame, it is characterized in that: frame is provided with upper and lower two-layer vulcanizing chamber, and every layer of vulcanizing chamber comprises two vulcanizing chambers at least, and each vulcanizing chamber includes patrix and counterdie; The patrix of the counterdie of upper strata vulcanizing chamber, lower floor's vulcanizing chamber all is arranged on one and can be upper and lower moves and along on the forward and backward mobile movable platform of frame.
2. novel double-layer vulcanizer according to claim 1 is characterized in that: the quantity of upper and lower two-layer vulcanizing chamber and position are corresponding one by one, and the patrix of upper strata vulcanizing chamber all is arranged on one can be along on the upper and lower mobile entablature of frame.
3. novel double-layer vulcanizer according to claim 1 and 2, it is characterized in that: above-mentioned movable platform disposes one and is used to control the upper and lower mobile platform lifting device and of movable platform and is used to control the forward and backward mobile platform horizontal mobile device of movable platform, and entablature disposes a crossbeam lowering or hoisting gear.
4. novel double-layer vulcanizer according to claim 3 is characterized in that: the upper strata vulcanizing chamber disposes the preceding manipulator that is used to adorn tire and gets tire, and lower floor's vulcanizing chamber disposes the back manipulator that is used to adorn tire and gets tire.
5. novel double-layer vulcanizer according to claim 4, it is characterized in that: above-mentioned novel double-layer vulcanizer is provided with deposits the position of foetus, deposit the position of foetus and be positioned at lower floor vulcanizing chamber rear, preceding manipulator, back manipulator all dispose can control preceding manipulator, back manipulator respectively with separately deposit the position of foetus be benchmark turn clockwise 90 ° with the drive unit that is rotated counterclockwise 90 °.
6. novel double-layer vulcanizer according to claim 5 is characterized in that: above-mentioned frame is provided with a pedestal, and this pedestal is connected with platform lifting device; Movable platform and platform horizontal mobile device are arranged on this pedestal, and the platform horizontal mobile device is connected with movable platform.
7. novel double-layer vulcanizer according to claim 4, it is characterized in that: above-mentioned vulcanizing chamber and arranged on left and right sides is provided with the tire rollgang, the tire rollgang comprises back roller-way and the front roller-way that can move between station on the frame and following station, what back roller-way was downward-sloping is fixed on the frame, when front roller-way is positioned at station, front roller-way is connected mutually with the back roller-way, and front roller-way is the level of state; When front roller-way was positioned at station, front roller-way separated with the back roller-way, and front roller-way is downward-sloping state.
8. novel double-layer vulcanizer according to claim 7 is characterized in that: above-mentioned front roller-way is provided with the blocking pin that can prop up and embed the front roller-way action.
9. novel double-layer vulcanizer according to claim 8 is characterized in that: the patrix of above-mentioned upper strata vulcanizing chamber, the counterdie of lower floor's vulcanizing chamber all adopt segmented mold; The seal-off pressure that the patrix of upper and lower two-layer vulcanizing chamber and counterdie carry out matched moulds is provided by the hydraulic means that is positioned at lower floor vulcanizing chamber below.
10. novel double-layer vulcanizer according to claim 9, it is characterized in that: above-mentioned platform horizontal mobile device comprises and is positioned at the pedestal tooth bar that the pedestal both sides are arranged along the frame fore-and-aft direction, the bottom of movable platform is provided with and the corresponding platform tooth bar of pedestal tooth bar, be provided with gear between corresponding pedestal tooth bar and the platform tooth bar, gear is connected with a servomotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202178171U CN201693704U (en) | 2010-06-08 | 2010-06-08 | Novel double layer vulcanizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202178171U CN201693704U (en) | 2010-06-08 | 2010-06-08 | Novel double layer vulcanizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201693704U true CN201693704U (en) | 2011-01-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202178171U Expired - Fee Related CN201693704U (en) | 2010-06-08 | 2010-06-08 | Novel double layer vulcanizer |
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| Country | Link |
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| CN (1) | CN201693704U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104786403A (en) * | 2015-05-14 | 2015-07-22 | 青岛祥杰橡胶机械制造有限公司 | Four-layer vulcanizing machine |
| CN105150659A (en) * | 2015-08-24 | 2015-12-16 | 国泰汽车零部件有限公司 | Equal-pressure press for silencer pads |
| CN108819304A (en) * | 2018-06-22 | 2018-11-16 | 青岛双星橡塑机械有限公司 | Tyre vulcanization unit, tyre vulcanizer and sulfuration process containing it |
-
2010
- 2010-06-08 CN CN2010202178171U patent/CN201693704U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104786403A (en) * | 2015-05-14 | 2015-07-22 | 青岛祥杰橡胶机械制造有限公司 | Four-layer vulcanizing machine |
| CN105150659A (en) * | 2015-08-24 | 2015-12-16 | 国泰汽车零部件有限公司 | Equal-pressure press for silencer pads |
| CN108819304A (en) * | 2018-06-22 | 2018-11-16 | 青岛双星橡塑机械有限公司 | Tyre vulcanization unit, tyre vulcanizer and sulfuration process containing it |
| CN108819304B (en) * | 2018-06-22 | 2023-08-11 | 青岛海琅智能装备有限公司 | Tire vulcanizing unit, tire vulcanizing machine comprising same and vulcanizing process |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110105 Termination date: 20130608 |