CN104908179B - The mould tyre vulcanizer of automatic double-layer four and its vulcanization process - Google Patents
The mould tyre vulcanizer of automatic double-layer four and its vulcanization process Download PDFInfo
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- CN104908179B CN104908179B CN201510351105.6A CN201510351105A CN104908179B CN 104908179 B CN104908179 B CN 104908179B CN 201510351105 A CN201510351105 A CN 201510351105A CN 104908179 B CN104908179 B CN 104908179B
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Abstract
The present invention relates to a kind of mould tyre vulcanizer of automatic double-layer four, including pedestal, a left side is installed on the pedestal, correct frame, the left side, correct frame bottom is respectively arranged with base, the left side, it is respectively arranged with correct frame positioned at base top and middle pedestal moving up and down, it is left, it is additionally provided with correct frame positioned at middle pedestal top and top pedestal moving up and down, it is left, the lower floor being respectively arranged with correct frame between base and middle pedestal vulcanizes segmented mold, it is left, the upper strata vulcanization segmented mold between middle pedestal and top pedestal is respectively arranged with correct frame.Invention simultaneously also provides a kind of vulcanization process of the mould tyre vulcanizer of automatic double-layer four.The present invention can once vulcanize four tires, and be capable of achieving independent control per pair mould, can substantially increase the production efficiency of unit, not only save land resource, and simplify device structure, reduce equipment cost.
Description
Technical field
The present invention relates to a kind of mould tyre vulcanizer of automatic double-layer four and its vulcanization process.
Background technology
Current tyre vulcanizer is bimodulus, is exactly each one secondary mould around, there is machine driving and hydraulicdriven two kinds
Structure, also have central authority device, heating hot plate apparatus, mounting mechanical arm of tyre and unload mechanical arm of tyre device, screw thread pair adjusting device,
Segmented mold operating device and the structure such as folding mould device and matched moulds augmentor, but installable vulcanization sets in its unit area
Standby mould only its half, floor space is big, the shortcomings of structure is more and complicated, people's multimachine（Mould）Control operation labour intensity
Greatly, low production efficiency per capita.General sulphur center device and heater system is used, therefore has breakthrough in quality control
Compare difficult, also energy resource consumption is big also than larger.
The content of the invention
In view of this, it is an object of the invention to provide a kind of improve production efficiency, floor space is reduced, easy to operate is complete
Automatic double-deck four moulds tyre vulcanizer and its vulcanization process.
It is of the invention to be using following scheme one：A kind of mould tyre vulcanizer of automatic double-layer four, including pedestal, the pedestal
On the left and right framework for being arranged side by side and being fixed together is installed, the left and right base of frame is respectively arranged with base, described
It is respectively arranged with left and right framework positioned at base top and middle pedestal moving up and down, position is additionally provided with left and right framework
In middle pedestal top and top pedestal moving up and down, it is respectively arranged with left and right framework positioned at base and middle pedestal
Between lower floor's vulcanization segmented mold, the upper strata sulphur between middle pedestal and top pedestal is respectively arranged with left and right framework
Change segmented mold；The bottom plate of lower floor's vulcanization segmented mold is arranged on base, and the mounting plate of lower floor's vulcanization segmented mold is arranged on
Middle pedestal downside；The bottom plate of the upper strata vulcanization segmented mold is arranged on middle pedestal upside, and upper strata vulcanizes the upper of segmented mold
Supporting plate is arranged on top pedestal downside.
Further, the upper strata vulcanization segmented mold and lower floor's vulcanization segmented mold use lower open die formula structure, and two
The central authority of person uses Tao Gangxing telescoping centrals mechanism.
Further, the left and right framework both sides are separately installed with the line slideway being vertically arranged, the middle pedestal and
The slide being engaged with line slideway is provided with the pedestal of top；It is also respectively provided with left and right framework on driving top pedestal
The second hydraulic cylinder that pedestal is moved up and down in the middle of the first hydraulic cylinder of lower movement and driving.
Further, the matched moulds oil for driving the bottom plate of lower floor's vulcanization segmented mold to move up and down is provided with the base
Cylinder.
Further, the top pedestal both sides be provided with can outwardly directed floating type latch, on the left and right framework
It is respectively arranged with the limit pin hole that two couple one on the other coordinates with latch；The limit of latch and top when mould is removed on the pedestal of top
Position pin-and-hole coordinates, and latch coordinates with the limit pin hole of lower section when top pedestal moves down matched moulds.
Further, the middle pedestal both sides are respectively arranged with location hole, and one is respectively arranged with the left and right framework
Middle part both sides and the floating type bearing pin that can inwardly stretch out are pointed to, bearing pin is matched somebody with somebody with the location hole when mould is removed on middle pedestal
Close.
Further, side is respectively arranged with mounting mechanical arm of tyre moving up and down, left and right frame before the left and right framework
Side is respectively arranged with tire removing machinery hand moving up and down after frame, and side is respectively equipped with lifting operating platform before and after the pedestal,
Pedestal rear side is additionally provided with tears tire roller-way open positioned at tire removing machinery subordinate side.
It is of the invention to be using following scheme two：A kind of vulcanization side of the mould tyre vulcanizer of automatic double-layer as described above four
Method, comprises the following steps：（1）Installed on the lower mould that upper strata vulcanizes both segmented mold and lower floor's vulcanization segmented mold and treat vulcanization wheel
Tire；（2）Control second hydraulic cylinder promotes middle pedestal to move down, and the lower floor between middle pedestal and base is vulcanized segmented mold
Matched moulds；（3）Control first hydraulic cylinder promotes top pedestal to move down, and vulcanizes the upper strata between top pedestal and middle pedestal
Segmented mold matched moulds；（4）Control die cylinder promotes the bottom plate of lower floor's vulcanization segmented mold to realize matched moulds reinforcing and mode transfer operation；
（5）Injection heating medium carries out vulcanisation operation in vulcanizing segmented mold matched moulds and upper strata vulcanization segmented mold to lower floor；（6）Vulcanization is completed
Afterwards, first hydraulic cylinder drives top pedestal to reset upwards, and second hydraulic cylinder drives middle pedestal to reset upwards, and die cylinder is downward
Reset.
Compared with prior art, the invention has the advantages that：The mould tyre vulcanizer of automatic double-layer four is once
Four tires can be vulcanized, and independent control is capable of achieving per pair mould, the production efficiency of unit can be substantially increased, dropped
The number of devices of low unit tire, has saved the development cost of project, reduces labour intensity；Make it in equal unit occupied area
On, production efficiency is doubled, and has not only saved land resource, and simplify device structure, reduce equipment cost, while
Improve production efficiency and with the low advantage of easy to operate, labour intensity.
To make the objects, technical solutions and advantages of the present invention become more apparent, below will be by specific embodiment and phase
Accompanying drawing is closed, the present invention is described in further detail.
Brief description of the drawings
Fig. 1 is embodiment of the present invention organigram；
Fig. 2 is A-A profiles in Fig. 1；
Label declaration in figure：Pedestal, 6- tops pedestal, 7- in the middle of 1- pedestals, 2- left frames, 3- correct frames, 4- bases, 5-
Lower floor vulcanizes segmented mold, 8- upper stratas vulcanization segmented mold, 9- line slideways, 10- slides, 11- first hydraulic cylinders, the hydraulic pressure of 12- second
Cylinder, 13- die cylinders, 14- latches, 15- limit pin holes, 16- location holes, 17- bearing pins, 18- mounting mechanical arm of tyre, 19- tyre detachers
Tool hand, 20- lifting operating platforms, 21- tear tire roller-way open.
Specific embodiment
As shown in Figure 1 and 2, a kind of mould tyre vulcanizer of automatic double-layer four, including pedestal 1, is provided with the pedestal 1
The left and right framework for being arranged side by side and being fixed together（2、3）, the left and right framework（2、3）Bottom is respectively arranged with base 4, institute
State left and right framework（2、3）On be respectively arranged with positioned at the top of base 4 and middle pedestal 5 moving up and down, left and right framework（2、
3）On be additionally provided with positioned at the top of middle pedestal 5 and top pedestal 6 moving up and down, left and right framework（2、3）On be respectively provided with
There is the lower floor between base 4 and middle pedestal 5 to vulcanize segmented mold 7, left and right framework（2、3）On be respectively arranged with and be located at
Between between pedestal 5 and top pedestal 6 upper strata vulcanization segmented mold 8；The bottom plate of lower floor's vulcanization segmented mold 7 is arranged on base
On 4, the mounting plate of lower floor's vulcanization segmented mold 7 is arranged on the middle downside of pedestal 5；The bottom plate peace of the upper strata vulcanization segmented mold 8
Mounted in the upside of middle pedestal 5, the mounting plate of upper strata vulcanization segmented mold 8 is arranged on the downside of top pedestal 6.It is provided with the vulcanizer
Fourth officer sulfurizing mould, can once vulcanize four tires, and all have single folding modulo operation mechanism and list per pair mould
Only sulphur center mechanism, can substantially increase the production efficiency of unit, reduce the number of devices of unit tire, save project
Development cost, reduce labour intensity.Using split left and right formula steel structure frame, simple structure greatly reduces weight of equipment,
And can ensure that left and right mould is individually operated, be mutually independent of each other interference.
In the present embodiment, the upper strata vulcanization segmented mold 8 and lower floor's vulcanization segmented mold 7 use energy-saving lower open die formula
Structure, and both central authority use Tao Gangxing telescoping centrals mechanism, improve original vulcanizer heating plate device,
Screw thread pair adjusting device, segmented mold such as manipulate at the device and in the case where its appearance and size is constant, are added upwards using height space
One layer of sulfurizing mould, makes it in equal unit occupied area, and production efficiency is doubled, not only saved soil money
Source, and simplify device structure, reduce equipment cost, while improve production efficiency and strong with easy to operate, work
Spend low advantage.
In the present embodiment, the left and right framework（2、3）Both sides are separately installed with the line slideway 9 being vertically arranged, described
The slide 10 being engaged with line slideway 9 is provided with middle pedestal 5 and top pedestal 6；Left and right framework（2、3）On also distinguish
It is provided with the first hydraulic cylinder 11 for driving top pedestal 6 to move up and down and the second hydraulic pressure for driving middle pedestal 5 to move up and down
Cylinder 12.
In the present embodiment, the conjunction for driving the bottom plate of lower floor's vulcanization segmented mold 7 to move up and down is provided with the base 4
Mould oil cylinder 13, also by adjusting, lifting is capable of achieving matched moulds reinforcing to die cylinder 13 and mode transfer is operated, and saves mechanical mould adjusting mechanism
It is cumbersome, the structure of vulcanization machine equipment is simplified, the quality of matched moulds vulcanization is improved, reduce equipment failure rate, the maintenance work of equipment
Amount is reduced.By first hydraulic cylinder 11, second hydraulic cylinder 12 and die cylinder 13 realize fourth officer mould can individually folding so that
Ensure that technique productions are easy to adjust, operating personnel are easy to operate, easy to maintenance.
In the present embodiment, the both sides of top pedestal 6 be provided with can outwardly directed floating type latch 14, it is described it is left,
Correct frame（2、3）On be respectively arranged with the limit pin hole 15 that two couple one on the other and latch 14 coordinate；Removed on top pedestal 6
Latch 14 coordinates with the limit pin hole of top during mould, and latch 14 coordinates with the limit pin hole of lower section when top pedestal 6 moves down matched moulds.
In the present embodiment, the both sides of middle pedestal 5 are respectively arranged with location hole 16, the left and right framework（2、3）On
It is respectively arranged with one and is pointed to middle part both sides and the floating type bearing pin 17 that can inwardly stretch out, bearing pin when mould is removed on middle pedestal 5
17 coordinate with the location hole 16.Latch 14 and slotting axle 17 ensure that matched moulds and die sinking accuracy, reliability of operation.
In the present embodiment, the left and right framework（2、3）Preceding side is respectively arranged with mounting mechanical arm of tyre moving up and down
18, left and right framework（2、3）Side is respectively arranged with tire removing machinery hand 19 moving up and down, mounting mechanical arm of tyre and tyre detacher afterwards
Tool hand has Driven by Hydraulic Cylinder to lift, and has fluid motor-driven to rotate, it is ensured that be transferred to steady, registration.Mounting mechanical arm of tyre
Crawl green tire bead dress tire sizing, bag puller tool hand can be used, capture tyre rim or tyre surface position two ways, root
Depending on according to segmented mold die sinking form difference, it is ensured that take tire reliability and quality, labour intensity is reduced again.Side point before and after the pedestal 1
Lifting operating platform 20 is not provided with, facilitates installation mold, convenient operation, convenient maintenance.The rear side of pedestal 1 is additionally provided with to be located at tears tire open
Tire roller-way 21 is torn open below manipulator 19.
The vulcanization process of the mould tyre vulcanizer of automatic double-layer of the present invention four, comprises the following steps：（1）Vulcanize on upper strata and live
Installed on the lower mould of both network mould and lower floor's vulcanization segmented mold and treat vulcanized tyre；（2）Control second hydraulic cylinder promotes middle pedestal
Move down, the lower floor between middle pedestal and base is vulcanized segmented mold matched moulds；（3）Control first hydraulic cylinder promotes upper seat
Body is moved down, and makes the upper strata vulcanization segmented mold matched moulds between top pedestal and middle pedestal；（4）Under control die cylinder is promoted
The bottom plate of layer vulcanization segmented mold realizes matched moulds reinforcing and mode transfer operation；（5）Vulcanize segmented mold matched moulds and upper strata vulcanization to lower floor
Injection heating medium carries out vulcanisation operation in segmented mold；（6）After the completion of vulcanization, first hydraulic cylinder drives top pedestal multiple upwards
Position, second hydraulic cylinder drives middle pedestal to reset upwards, and die cylinder resets downwards.
The object, technical solutions and advantages of the present invention are further described by above-listed preferred embodiment, are answered
Understand, the foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all in essence of the invention
Within god and principle, any modification, equivalent substitution and improvements made etc. should be included within the scope of the present invention.
Claims (6)
1. the mould tyre vulcanizer of a kind of automatic double-layer four, it is characterised in that：Including pedestal, it is provided with the pedestal and is set side by side
The left and right framework put and be fixed together, the left and right base of frame is respectively arranged with base, on the left and right framework respectively
It is provided with positioned at base top and middle pedestal moving up and down, is additionally provided with left and right framework positioned at middle pedestal top
And top pedestal moving up and down, the lower floor's vulcanization between base and middle pedestal is respectively arranged with left and right framework
Segmented mold, is respectively arranged with the upper strata vulcanization segmented mold between middle pedestal and top pedestal on left and right framework；Under described
The bottom plate of layer vulcanization segmented mold is arranged on base, and the mounting plate of lower floor's vulcanization segmented mold is arranged on middle pedestal downside；Institute
The bottom plate for stating upper strata vulcanization segmented mold is arranged on middle pedestal upside, and the mounting plate of upper strata vulcanization segmented mold is arranged on upper seat
Body downside；Side is respectively equipped with lifting operating platform before and after the pedestal；The top pedestal both sides are provided with can be outwardly directed
Floating type latch, is respectively arranged with the limit pin hole that two couple one on the other coordinates with latch on the left and right framework；Upper seat
Latch coordinates with the limit pin hole of top when mould is removed on body, the limit pin hole of latch and lower section when top pedestal moves down matched moulds；
The middle pedestal both sides are respectively arranged with location hole, one is respectively arranged with the left and right framework and is pointed to middle part both sides simultaneously
The floating type bearing pin that can inwardly stretch out, bearing pin coordinates with the location hole when mould is removed on middle pedestal.
2. the mould tyre vulcanizer of automatic double-layer according to claim 1 four, it is characterised in that：The upper strata vulcanization is active
Mould and lower floor's vulcanization segmented mold use lower open die formula structure, and both central authorities using set cylinder type telescoping central machine
Structure.
3. the mould tyre vulcanizer of automatic double-layer according to claim 1 four, it is characterised in that：The left and right framework two
Side is separately installed with the line slideway being vertically arranged, and is provided with the middle pedestal and top pedestal and is engaged with line slideway
Slide；The first hydraulic cylinder and driving middle base for driving top pedestal to move up and down are also respectively provided with left and right framework
The second hydraulic cylinder that body is moved up and down.
4. the mould tyre vulcanizer of automatic double-layer according to claim 1 four, it is characterised in that：It is provided with the base
The die cylinder for driving the bottom plate of lower floor's vulcanization segmented mold to move up and down.
5. the mould tyre vulcanizer of automatic double-layer according to claim 1 four, it is characterised in that：Before the left and right framework
Side is respectively arranged with mounting mechanical arm of tyre moving up and down, and side is respectively arranged with moving up and down tearing open after left and right framework
Mechanical arm of tyre, pedestal rear side is additionally provided with tears tire roller-way open positioned at tire removing machinery subordinate side.
6. the vulcanization process of the mould tyre vulcanizer of a kind of automatic double-layer as claimed in claim 4 four, it is characterised in that：Including
Following steps：（1）Installed on the lower mould that upper strata vulcanizes both segmented mold and lower floor's vulcanization segmented mold and treat vulcanized tyre；（2）Control
Second hydraulic cylinder processed promotes middle pedestal to move down, and the lower floor between middle pedestal and base is vulcanized segmented mold matched moulds；（3）
Control first hydraulic cylinder promotes top pedestal to move down, and closes the upper strata vulcanization segmented mold between top pedestal and middle pedestal
Mould；（4）Control die cylinder promotes the bottom plate of lower floor's vulcanization segmented mold to realize matched moulds reinforcing and mode transfer operation；（5）To lower floor
Injection heating medium carries out vulcanisation operation in vulcanization segmented mold matched moulds and upper strata vulcanization segmented mold；（6）After the completion of vulcanization, the first liquid
Cylinder pressure drives top pedestal to reset upwards, and second hydraulic cylinder drives middle pedestal to reset upwards, and die cylinder resets downwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510351105.6A CN104908179B (en) | 2015-06-24 | 2015-06-24 | The mould tyre vulcanizer of automatic double-layer four and its vulcanization process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510351105.6A CN104908179B (en) | 2015-06-24 | 2015-06-24 | The mould tyre vulcanizer of automatic double-layer four and its vulcanization process |
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| CN104908179A CN104908179A (en) | 2015-09-16 |
| CN104908179B true CN104908179B (en) | 2017-07-07 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079191A (en) * | 2016-07-19 | 2016-11-09 | 东毓(宁波)油压工业有限公司 | The double-layer pressurizing mechanism of other template vulcanizer |
| CN106079192B (en) * | 2016-07-29 | 2018-10-16 | 南通润邦重机有限公司 | The double-deck bimodulus fluid pressure type shaper vulcanizer |
| CN109795070A (en) * | 2017-11-17 | 2019-05-24 | 浙江复洁环保设备有限公司 | A kind of super-large size plastic molding equipment |
| CN108819304B (en) * | 2018-06-22 | 2023-08-11 | 青岛海琅智能装备有限公司 | Tire vulcanizing unit, tire vulcanizing machine comprising same and vulcanizing process |
| CN113978006A (en) * | 2021-11-15 | 2022-01-28 | 江苏晟林科技有限公司 | Double-layer four-station tire vulcanization loading and unloading post-inflation system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4487111B2 (en) * | 2000-09-08 | 2010-06-23 | 横浜ゴム株式会社 | Tire vulcanizing equipment |
| CN101850587B (en) * | 2010-06-08 | 2012-10-03 | 青岛双星橡塑机械有限公司 | Double-layer vulcanizer |
| CN201941171U (en) * | 2011-02-25 | 2011-08-24 | 谢义忠 | Telescopic cylindrical central mechanism |
| CN204820076U (en) * | 2015-06-24 | 2015-12-02 | 谢义忠 | Full -automatic four double -deck mould tire vulcanization machine |
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Effective date of registration: 20160509 Address after: 354200 Jianyang, Fujian Province, steamed bun Road, No. 4, No. Applicant after: Fujian Province Earthquake Technology Co., Ltd. Address before: 354200 Jianyang, Fujian Province, steamed bun Road, No. 4, No. Applicant before: Xie Yizhong |
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