CN211194636U

CN211194636U - Vulcanizing device for tire production

Info

Publication number: CN211194636U
Application number: CN201921597463.5U
Authority: CN
Inventors: 黄昭祖
Original assignee: Zhucheng Jiatai Mechanics Co ltd
Current assignee: Zhucheng Jiatai Mechanics Co ltd
Priority date: 2019-09-25
Filing date: 2019-09-25
Publication date: 2020-08-07
Anticipated expiration: 2029-09-25

Abstract

The utility model belongs to the technical field of tire production, especially, be a vulcanizer is used in tire production, including two deckle boards, fixed mounting has same roof beam on two deckle boards, fixed mounting has two promotion hydro-cylinders on the roof beam, the below of roof beam is equipped with mould, two the output shaft of promotion hydro-cylinder all with go up mould fixed connection, the below of roof beam is equipped with the base, nested four master cylinders on the base, four master cylinders are the rectangle array and distribute, the top of base is equipped with the lower mould, four the output shaft of master cylinder all with lower mould fixed connection. The utility model discloses realize that vulcanization process equipment is full-automatic, single operatable, make things convenient for the driving operation, when reducing working strength, also can avoid tire mold's damage, the operation is simple and easy, has improved work efficiency, reaches for the purpose that vulcanizes workman reduces intensity of labour, reduction manufacturing cost, promotion enterprise production efficiency.

Description

Vulcanizing device for tire production

Technical Field

The utility model relates to a tire production technical field especially relates to a vulcanizer is used in tire production.

Background

In the tire manufacturing process, put into the mould with the embryo of preforming and heat and pressurization technology, wherein central mechanism fixes on the base, place the raw tire through other appurtenance and vulcanize the processing in the mould, the rethread appurtenance takes out other tires after the processing is accomplished, bump through appurtenance dismouting raw tire and tire easily, seriously influence production quality, the limitation that is limited to equipment simultaneously, the child is got to the manpower very easily causes the damage of tire mould, high working strength, factor of safety is low, actual production efficiency not only can not promote, and greatly reduced, and production cost is higher, therefore, a vulcanizer is used in tire production is provided.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art and providing a vulcanizing device for producing tires.

In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a vulcanizer is used in tire production, includes two deckle boards, fixed mounting has same upper beam on two deckle boards, fixed mounting has two promotion hydro-cylinders on the upper beam, the below of upper beam is equipped with mould, two the output shaft of promotion hydro-cylinder all with go up mould fixed connection, the below of upper beam is equipped with the base, nested on the base has four master cylinders, and four master cylinders are the rectangle array and distribute, the top of base is equipped with the lower mould, four the output shaft of master cylinder all with lower mould fixed connection.

preferably, two equal fixed mounting in one side that the framed panel is close to each other has the L shaped plate, two the spout has all been seted up on the L shaped plate, be equipped with two sliders on the base, two corresponding spout sliding connection respectively of slider.

Preferably, two the below of deckle board all is equipped with the slide rail, two all fixed mounting has the T-shaped piece on the slide rail, two the T-shaped groove has all been seted up to the bottom of deckle board, two the T-shaped piece respectively with corresponding T-shaped groove sliding connection.

Preferably, four supporting columns are arranged below the upper beam, four rotating plates are welded on the supporting columns, two side pushing oil cylinders are installed on two sides of the frame plate in a rotating mode, and output shafts of the side pushing oil cylinders are connected with the corresponding rotating plates in a rotating mode respectively.

Preferably, the base is nested with a central oil cylinder, the central oil cylinder extends into the lower die, a lifting plate is fixedly mounted on an output shaft of the central oil cylinder, and the lifting plate is connected with the inner wall of the lower die in a sliding manner.

Preferably, two one side that the deckle board was kept away from each other is fixed mounting have first fixed plate, two one side that the slide rail was kept away from each other is equal fixed mounting have the second fixed plate, two equal fixed mounting has the lapse hydro-cylinder on the second fixed plate, two the output shaft of lapse hydro-cylinder respectively with corresponding first fixed plate fixed connection.

compared with the prior art, the beneficial effects of the utility model are that this device realizes vulcanizing process equipment full-automatically through the automatically controlled procedure of P L C, single operatable, and when the workman got the tire of vulcanizing the completion, central hydro-cylinder can be ejecting with the tire, and the frame moves backward simultaneously, makes things convenient for the driving operation, when reducing working strength, also can avoid tire mold's damage, and the operation is simple and easy, has improved work efficiency, really reaches for vulcanizing workman reduces intensity of labour, reduction manufacturing cost, the purpose that promotes the production efficiency of enterprise.

Drawings

Fig. 1 is a schematic front view of the present invention;

FIG. 2 is a front sectional view of the present invention;

Fig. 3 is a schematic top sectional view of the present invention.

in the figure, the device comprises a frame plate 1, an upper beam 2, a lifting oil cylinder 3, an upper die 4, a base 5, a main oil cylinder 6, a lower die 7, an L-shaped block 8, a sliding rail 9, a supporting upright post 10, a rotating plate 11, a side pushing oil cylinder 12, a central oil cylinder 13, a lifting plate 14, a pushing oil cylinder 15 and a pushing oil cylinder.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a vulcanizing device for tire production comprises two frame plates 1, wherein the same upper beam 2 is fixedly arranged on the two frame plates 1, two lifting oil cylinders 3 are fixedly arranged on the upper beam 2, an upper die 4 is arranged below the upper beam 2, output shafts of the two lifting oil cylinders 3 are fixedly connected with the upper die 4, a base 5 is arranged below the upper beam 2, four main oil cylinders 6 are nested on the base 5, the four main oil cylinders 6 are distributed in a rectangular array, a lower die 7 is arranged above the base 5, and output shafts of the four main oil cylinders 6 are fixedly connected with the lower die 7;

the side, close to each other, of each of the two frame plates 1 is fixedly provided with an L-shaped plate 8, each of the two L-shaped plates 8 is provided with a sliding groove, the base 5 is provided with two sliding blocks, the two sliding blocks are respectively in sliding connection with the corresponding sliding grooves, the sliding rails 9 are respectively arranged below the two frame plates 1, each of the two sliding rails 9 is fixedly provided with a T-shaped block, the bottoms of the two frame plates 1 are respectively provided with a T-shaped groove, the two T-shaped blocks are respectively in sliding connection with the corresponding T-shaped grooves, the lower portion of the upper beam 2 is provided with four supporting upright columns 10, the four supporting upright columns 10 are respectively welded with rotating plates 11, two sides of the two frame plates 1 are respectively rotatably provided with side thrust oil cylinders 12, output shafts of the four side thrust oil cylinders 12 are respectively rotatably connected with the corresponding rotating plates 11, the base 5 is nested with a central oil cylinder 13, the central oil cylinder 13 extends into the lower die 7, output shafts of the central oil cylinder 13 are fixedly provided with lifting plates 14, the lifting plates 14 are slidably connected with the inner walls of the lower die 7, one side, one of the two frame plates 1, one side far away from each other is fixedly provided;

The device adopts a multi-cylinder upstroke vulcanizing machine to realize automation of a tire vulcanizing process, removes high dependence on manpower in the vulcanizing process, is simple to operate, simultaneously reduces auxiliary machinery, realizes automation of the specific vulcanizing process, simultaneously leads tire taking to be more convenient due to the design of a central mechanism, reduces the damage of a mold, reduces the production cost, improves the working efficiency, increases the stroke of a lifting cylinder, leads the thickness of a usable mold to be 400-750 mm, encloses most molds and reduces the equipment investment;

The upper beam 2 is a welding part, after welding is finished, numerical control machining is carried out on a gantry mill, the upper surface and the lower surface which are used are parallel, and the required matching precision is achieved;

frame plate 1 is the welding piece, and after the welding was accomplished, the numerical control milled processing, milled 500mm and 200mm respectively about with frame plate 1, deep 10 mm's draw-in groove for inlay roof beam 2 and L template 8.

After the upper beam 2 and the clamping groove on the frame plate 1 are fixed by the bolt holes of the upper beam 2 and the frame plate 1, holes are drilled in a centralized manner, the bolts are linked in the initial assembly stage, and the contact edges are welded after forming so as to achieve the use strength;

the L-shaped plate 8 embedded at the bottom of the frame plate 1 is assembled in the same way as the upper beam 2, after the L-shaped plate 8 is matched with the frame plate 1,

5 bottom surface both sides sideboard of base surpasss the design of bottom big plane 40mm, and this position cooperatees with the 8 deep troughed positions of L template, and after 8 bolted connections of L template, the top is with 200 × 90 × 40 square plate and the thick long slab welding of 40mm, transfers equipment stress point to L template top, and in the same way, 5 both sides of base are same welding mode, and after the welding was accomplished, the use face carries out secondary operation again.

the working principle is that an electronic integrated control switch is arranged on one side of the device and can be also called as an electric control cabinet, a device driving button is put into a die opening state through the electric control cabinet PLC, a frame (a frame plate 1 and an upper beam 2) is staggered with a base (the staggered distance is the diameter of a hot plate), a supporting upright post 10 is in an opening state, an upper die 4 is lifted to the top through a lifting oil cylinder 3, a tire blank is loaded after a worker fixes a capsule used by the tire and a die chuck, the electric control cabinet PLC automatic button is used, the device is started, the frame is moved forwards to the same position as the base 5 through an electronic integrated control pushing oil cylinder 15, the upper die and the lower die are concentric through a positioning device, the upper die 4 is moved downwards to be closed with the lower die 7 through the electronic integrated control lifting oil cylinder 3, the side pushing oil cylinder 12 is closed to a designated position through the electronic integrated control supporting upright post 10, the upper die 4 is contacted with the supporting upright post 10 and pressurized to a set pressure through the electronic integrated control main oil cylinder 6, after the frame is moved backwards, the frame is pushed out, so that the tire is installed or disassembled, the green tire is produced, and.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides a vulcanizer is used in tire production, includes two deckle boards (1), its characterized in that: fixed mounting has same upper beam (2) on two deckle boards (1), fixed mounting has two lift cylinder (3) on upper beam (2), the below of upper beam (2) is equipped with mould (4), two the output shaft of lift cylinder (3) all with go up mould (4) fixed connection, the below of upper beam (2) is equipped with base (5), nested four master cylinder (6) have on base (5), and four master cylinder (6) are the rectangle array and distribute, the top of base (5) is equipped with lower mould (7), four the output shaft of master cylinder (6) all with lower mould (7) fixed connection.

2. the vulcanizing device for producing the tire as claimed in claim 1, wherein one side of each of the two frame plates (1) close to each other is fixedly provided with an L-shaped plate (8), each of the two L-shaped plates (8) is provided with a sliding groove, the base (5) is provided with two sliding blocks, and the two sliding blocks are respectively connected with the corresponding sliding grooves in a sliding manner.

3. A vulcanisation apparatus for the production of tyres according to claim 1, characterised in that: two the below of frame plate (1) all is equipped with slide rail (9), two equal fixed mounting has the T-shaped piece on slide rail (9), two the T-shaped groove has all been seted up to the bottom of frame plate (1), two the T-shaped piece respectively with corresponding T-shaped groove sliding connection.

4. A vulcanisation apparatus for the production of tyres according to claim 1, characterised in that: the utility model discloses a hydraulic support frame, including upper beam (2), support post (10) are equipped with in the below of upper beam (2), four all weld rotor plate (11), two on support post (10) the both sides of framed panel (1) are all rotated and are installed side and push away hydro-cylinder (12), four the output shaft that side pushed away hydro-cylinder (12) rotates with corresponding rotor plate (11) respectively and is connected.

5. A vulcanisation apparatus for the production of tyres according to claim 1, characterised in that: the utility model discloses a die-casting mould, including base (5), center hydro-cylinder (13) have nested on base (5), center hydro-cylinder (13) extend to in lower mould (7), fixed mounting has lifter plate (14) on the output shaft of center hydro-cylinder (13), lifter plate (14) with the inner wall sliding connection of lower mould (7).

6. A vulcanisation apparatus for tyre production according to claim 3, characterized in that: two one side fixed mounting that the framed panel (1) kept away from each other has first fixed plate, two the equal fixed mounting in one side that slide rail (9) kept away from each other has the second fixed plate, two equal fixed mounting has on the second fixed plate and passes hydro-cylinder (15), two the output shaft of passing hydro-cylinder (15) respectively with corresponding first fixed plate fixed connection.