A kind of laminating type vulcanizer with segmented mold
Technical field
The utility model relates to a kind of tyre vulcanizer, especially relates to a kind of vulcanizers with segmented mold.
Background technology
For having on radial and the tread than the deep-treaded tire, when adopting two halves formula mould to vulcanize, the matched moulds and the demoulding are all very difficult.So make to have than the deep-treaded tire on radial and the tread and generally adopt activating mold.Traditional activating mold mainly comprises epipleural, upper cover plate, lower side panel, base plate, some pattern blocks and middle die sleeve, and epipleural, lower side panel and each pattern block surround the cavity of a tire shape.Have the groove that is used to make tyre crown outer surface decorative pattern on the medial surface of pattern block, some pattern blocks surround crown and the tire shoulder that a complete circumference is used to make tire.Epipleural and middle die sleeve all are fixed on the upper cover plate, and pattern block is installed on the middle die sleeve.Have oblique gathering sill that cooperatively interacts and gib block between pattern block and the middle die sleeve, pattern block can move on middle die sleeve along oblique gathering sill and gib block.When each pattern block gathering sill oblique in middle die sleeve upper edge and gib block were mobile obliquely upward, each pattern block was finished matched moulds along radially inwardly closing up of mould simultaneously.When outer pattern block when the oblique gathering sill in middle die sleeve upper edge and gib block are mobile below tiltedly, each pattern block is finished the demoulding along radially outward opening of mould simultaneously.When having dark rib tire on making the crown outer surface, activating mold is than the easy demoulding of two halves formula mould.
As publication number is that the Chinese patent of CN2497965b discloses a kind of activating mold, it comprises formwork and core rod, core rod is by counterdie, patrix and some pattern blocks constitute, formwork comprises base, loam cake, stay-warm case, middle die sleeve and slide block, the slide block lateral wall becomes tapered plane, the position that middle die sleeve madial wall contacts with slide block becomes tapered plane, the slide block both sides respectively stretch out, the lateral surface of this extending part is the circular cone cylinder, in beyond the die sleeve madial wall tapered plane part corresponding circular cone cylinder is arranged, when matched moulds in the circular cone cylinder of die sleeve madial wall contact with the mutual veneer of circular cone cylinder of slide block extending part.
Publication number is that the Chinese patent of CN201089201 discloses a kind of giant embryo activating mold, and it has the function that prevents that upper cover plate from upwards misplacing in week with respect to active module.The architectural feature of giant embryo activating mold is that the die joint of upper cover plate and active module is within tire upside decorative pattern, the die joint of lower cover and active module is outside tire downside decorative pattern, the upper cover plate that die joint is outer and the land area of active module are provided with chimeric Wedge-shaped rail and wedge-shaped slot sliding pair mutually diametrically, Wedge-shaped rail is arranged at upper cover plate land area bottom, and wedge-shaped slot is arranged at active module land area top.
Above-mentioned several patents all is to come in the development on the basis of traditional vulcanizers with segmented mold, but, this class mould has a very large defective to be, its dynamic structure all is located at the mould upside, that is to say, alleged loam cake, lower cover etc. will move at work in above-mentioned patent, because structure, the weight ratio of this mould are bigger, need greatlyyer to upper pulling force in the process that promotes and descend, so its energy loss is bigger, structure is also comparatively complicated.Simultaneously, this dynamic structure also makes in the evolution of vulcanizers with segmented mold, generally can only be confined to the structure of " machine one mould ", that is to say that a vulcanizers with segmented mold can only finish the sulfuration of a tire, its inefficiency, cost height in one action.Find that in long-term practice if carry out the structure of modification of " one machine with multi-mode " on the basis of the fixing structure of loam cake activity, low seat, its cost is higher, job stability is relatively poor, operate cumbersomely do not have feasibility.
The utility model content
The utility model mainly is to solve complex structure, cost height, energy consumption height, the troublesome poeration that existing in prior technology upside power brings, can only a machine one mould, the low technical problem that waits of efficient, provide a kind of simple in structure, cost is low, energy consumption is little, the laminating type vulcanizer with segmented mold of easy to operate, one machine with multi-mode.
Above-mentioned technical problem of the present utility model is mainly solved by following technical proposals: a kind of laminating type vulcanizer with segmented mold; comprise frame; top board; base plate and inflation mechanism; be respectively equipped with vapor chamber in top board and the base plate; the top board downside is provided with some inclined guide rails of circumferential arrangement; described each inclined guide rails is suitable with corresponding tread mode slider respectively; described each tread mode slider is connected with corresponding tread module respectively; described base plate is provided with bed die; this tread mode slider all is connected with a backform horizontal slip; it is characterized in that described top board is provided with 2-4 from top to bottom; wherein the top side top board is fixing top board; all the other top boards are movable panel; be provided with upright guide rail around the frame; the equal correspondence of described each top board downside is provided with base plate, and base plate links to each other with the movable panel of its downside, and is slidingly connected by slide block and upright guide rail on every side; wherein the lower side base plate links to each other with a lowering or hoisting gear, each base plate be respectively equipped with and frame between lockable mechanism.This vulcanizer in use, be placed in tire to be vulcanized on the bed die successively, utilize lowering or hoisting gear that the base plate of lower side is upwards pushed away, tire up to the lower side enters in the tread module and in its corresponding backform and contacts, and then drive top board, backform, tread module and move upward with respect to its corresponding inclined guide rails, the tread module moves horizontally with respect to backform simultaneously, close up up to each tread module, just in time corresponding with it top board of backform this moment contacts, and the base plate of its upside of drive that continues to rise moves upward, by that analogy, all close up up to each mould.But in the course of the work, and when being not precluded within top board, backform, tread module and moving upward with respect to its corresponding inclined guide rails, the base plate of top board that it is corresponding and corresponding top board upside is motion together also.This point is obviously contingent in this structure.When the demoulding, elevating mechanism descends, and utilizes crowbar etc. that module is applied a less power and just can finish separation, and after the separation, each movable part is mainly in the effect decline of gravity, and is so the energy consumption when the demoulding is very little, in most of the cases almost nil.When certain base plate drops to suitable position, base plate is fixed with respect to the frame locking by the lockable mechanism of base plate.So that the utility model has been realized is simple in structure, cost is low, energy consumption is little, the structure innovation of easy to operate, one machine with multi-mode.
As preferably, described inclined guide rails is dovetail slideway or T shape guide rail.These two kinds of guide precision height.Because the tread mode slider is located at the inclined guide rails downside, need bear certain suspension force by guide rail again, dovetail slideway or T shape guide rail have satisfied this needs.
As preferably, per two of described inclined guide rails is one group, and every group of inclined guide rails tread mode slider corresponding with matches.Because the tread mode slider is had relatively high expectations on precision, single-rail may make slide block and corresponding tread mode slider produce certain rocking, and influence precision, and the structure of two guide rails has just been avoided this problem.
As preferably, totally 8 groups of described inclined guide rails are uniformly distributed in around the top board, corresponding 8 tread mode sliders.The tread module is many more, and structure is complicated more, and cost is high more, make trouble more, and the tread module is more little, and precision is difficult to guarantee more, separates difficultly more, so this programme is selected 8 groups of tread mode sliders, promptly the structure of 8 tread modules is the most suitable.
As preferably, described frame comprises 4 columns, and each column is square profile, all link to each other with fixing top board, and each column respectively correspondence be provided with a described upright guide rail.
As preferably, described lowering or hoisting gear is the hydraulic pressure top.Characteristics such as that hydraulic pressure top has is easy to operate, precision is high, support force is big, safe and reliable.
As preferably, described tread module is made of detachable tread part and coupling part, and the coupling part links to each other with described tread mode slider.This structure makes tread part to change easily, with satisfy can not tread sulfuration, saved cost.
The beneficial effect that the utility model brings is, complex structure, cost height, energy consumption height, troublesome poeration that existing in prior technology upside power brings have been solved, can only a machine one mould, the low technical problem that waits of efficient, realized a kind of simple in structure, cost is low, energy consumption is little, the laminating type vulcanizer with segmented mold of easy to operate, one machine with multi-mode.
Description of drawings
Accompanying drawing 1 is a kind of structural representation before the matched moulds of the present utility model;
Accompanying drawing 2 is a kind of structural representations behind the matched moulds of the present utility model;
Accompanying drawing 3 is a kind of attached views of the present utility model.
The specific embodiment
Below by embodiment, and in conjunction with the accompanying drawings, the technical solution of the utility model is described in further detail.
Embodiment: as Fig. 1; Fig. 2; shown in Figure 3; the utility model is a kind of laminating type vulcanizer with segmented mold; comprise frame 1; top board; base plate 9 and inflation mechanism; be respectively equipped with vapor chamber in top board and the base plate; the top board downside is provided with 16 inclined guide rails 3 of circumferential arrangement; per two of inclined guide rails is one group, is divided into 8 groups, and every group of inclined guide rails tread mode slider 5 corresponding with matches; inclined guide rails is dovetail slideway or T shape guide rail; described each tread mode slider is connected with corresponding tread module 6 respectively, and the tread module is made of detachable tread part and coupling part, and the coupling part links to each other with described tread mode slider.Described base plate is provided with bed die 8; this tread mode slider all is connected with backform 4 horizontal slips; described top board is provided with two from top to bottom; wherein the upside top board is fixing top board 2; downside top board 10 is a movable panel; be provided with four upright guide rails 7 around the frame; the upright guide rail correspondence is fixed on four columns 12 that are square profile of frame; four columns all link to each other with fixing top board; the equal correspondence of described each top board downside is provided with base plate 9; base plate links to each other with the movable panel of its downside; and be slidingly connected by slide block and on every side upright guide rail; wherein the lower side base plate links to each other with hydraulic pressure top 11, and each base plate is respectively equipped with the lockable mechanism that can fix with frame.
This vulcanizer in use, be placed in tire to be vulcanized on the bed die successively, utilize lowering or hoisting gear that the base plate of lower side is upwards pushed away, tire up to the lower side enters in the tread module and in its corresponding backform and contacts, and then drive top board, backform, tread module and move upward with respect to its corresponding inclined guide rails, the tread module moves horizontally with respect to backform simultaneously, close up up to each tread module, just in time corresponding with it top board of backform this moment contacts, and the base plate of its upside of drive that continues to rise moves upward, by that analogy, all close up up to each mould.But in the course of the work, and when being not precluded within top board, backform, tread module and moving upward with respect to its corresponding inclined guide rails, the base plate of top board that it is corresponding and respective panels upside is motion together also.This point is obviously contingent in this structure.When the demoulding, elevating mechanism descends, and utilizes crowbar etc. that module is applied a less power and just can finish separation, and after the separation, each movable part mainly descends under the effect of gravity, and is so the energy consumption when the demoulding is very little, in most of the cases almost nil.
Characteristics such as that so utility model has realized is simple in structure, cost is low, energy consumption is little, easy to operate, one machine with multi-mode.