CN106042165B - A kind of water-permeable brick manufacturing equipment - Google Patents
A kind of water-permeable brick manufacturing equipment Download PDFInfo
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- CN106042165B CN106042165B CN201610592405.8A CN201610592405A CN106042165B CN 106042165 B CN106042165 B CN 106042165B CN 201610592405 A CN201610592405 A CN 201610592405A CN 106042165 B CN106042165 B CN 106042165B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/0225—Feeding specific quantities of material at specific locations in the mould
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Abstract
本发明公开了一种透水砖制造设备,该设备包括布料机构、成型机构和取砖机构;所述布料机构包括基料布料系统和面料布料系统;所述成型机构包括压机和透水砖模具;所述压机包括压机框架、主液压缸和活动梁,所述主液压缸和活动梁设置在压机框架上,所述主液压缸驱动活动梁上下运动;所述透水砖模具包括上模、中框和下模,所述上模设置在活动梁上,所述中框设置在上模下方,所述下模伸入中框内,在中框内上下运动,中框和下模形成布料模腔;所述取砖机构包括用于取砖的吸盘。本发明透水砖制造设备包括双布料系统可以将两种不一样的料粉分层分布到透水砖模具内,并通过成型机构压制成透水砖。
The invention discloses a permeable brick manufacturing equipment, which comprises a material distributing mechanism, a forming mechanism and a brick taking mechanism; the material distributing mechanism includes a base material distributing system and a fabric distributing system; the forming mechanism includes a press and a permeable brick mould; The press includes a press frame, a main hydraulic cylinder and a movable beam, the main hydraulic cylinder and the movable beam are arranged on the press frame, and the main hydraulic cylinder drives the movable beam to move up and down; the permeable brick mold includes an upper mold , a middle frame and a lower mold, the upper mold is arranged on the movable beam, the middle frame is arranged below the upper mold, the lower mold extends into the middle frame, moves up and down in the middle frame, and the middle frame and the lower mold form Cloth mold cavity; the brick taking mechanism includes a sucker for taking bricks. The permeable brick manufacturing equipment of the present invention includes a double material distribution system, which can distribute two different material powders into the permeable brick mould, and press them into permeable bricks through a forming mechanism.
Description
技术领域technical field
本发明涉及复合型建筑材料制造领域,特别涉及一种透水砖制造设备。The invention relates to the field of composite building material manufacturing, in particular to a kind of permeable brick manufacturing equipment.
背景技术Background technique
目前蒸压砖制砖机的布料车很多只能实现单层布料,为适应更高附加值砖的生产要求,同时又要控制砖的成本,对布料系统提出了更高的双层布料的要求。At present, many distribution vehicles of autoclaved brick making machines can only realize single-layer distribution. In order to meet the production requirements of higher value-added bricks and at the same time control the cost of bricks, a higher requirement for double-layer distribution is put forward for the distribution system. .
发明内容Contents of the invention
鉴于上述现有技术的不足,本发明提供一种车可双层布料的透水砖制造设备,旨在解决现有的蒸压砖制砖机只能实现单层布料,因此只能压制单层原料透水砖的问题。In view of the shortcomings of the above-mentioned prior art, the present invention provides a kind of permeable brick manufacturing equipment that can be double-layered, aiming at solving the problem that the existing autoclaved brick making machine can only realize single-layer cloth, so it can only press single-layer raw materials The problem of permeable bricks.
为达到上述目的,本发明采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种透水砖制造设备,该设备包括布料机构、成型机构和取砖机构;A kind of permeable brick manufacturing equipment, the equipment includes a material distributing mechanism, a forming mechanism and a brick taking mechanism;
所述布料机构包括基料布料系统和面料布料系统;The distributing mechanism includes a base material distributing system and a fabric distributing system;
所述成型机构包括压机和透水砖模具;所述压机包括压机框架、主液压缸和活动梁,所述主液压缸和活动梁设置在压机框架上,所述主液压缸驱动活动梁上下运动;所述透水砖模具包括上模、中框和下模,所述上模设置在活动梁上,所述中框设置在上模下方,所述下模伸入中框内,在中框内上下运动,中框和下模形成布料模腔;所述中框由支撑装置支撑,并处于浮动状态;下模与下模伸缩动力装置连接。The forming mechanism includes a press and a permeable brick mould; the press includes a press frame, a main hydraulic cylinder and a movable beam, the main hydraulic cylinder and the movable beam are arranged on the press frame, and the main hydraulic cylinder drives the movable The beam moves up and down; the permeable brick mold includes an upper mold, a middle frame and a lower mold, the upper mold is arranged on the movable beam, the middle frame is arranged under the upper mold, the lower mold extends into the middle frame, The middle frame moves up and down, and the middle frame and the lower mold form a fabric cavity; the middle frame is supported by a support device and is in a floating state; the lower mold is connected with the lower mold telescopic power device.
进一步的,所述中框支撑装置由8个油缸组成,所述8个油缸配置相应恒定压力的液压源和调定压力的溢流回路。Further, the support device of the middle frame is composed of 8 oil cylinders, and the 8 oil cylinders are equipped with a hydraulic source with a corresponding constant pressure and an overflow circuit with a set pressure.
进一步的,所述下模伸缩动力装置包括顶杆以及顶出液压缸,所述顶杆与下模底部连接,所述顶出液压缸驱动顶杆相对中框做上下往复运动。Further, the telescoping power device of the lower mold includes a ejector rod and an ejector hydraulic cylinder, the ejector rod is connected to the bottom of the lower mold, and the ejector hydraulic cylinder drives the ejector rod to reciprocate up and down relative to the middle frame.
进一步的,所述模具上模设置联动装置。Further, the upper mold of the mold is provided with a linkage device.
进一步的,所述基料布料系统和面料布料系统均包括布料机架、设置在布料机架上的料斗、设置在料斗上游的储料装置、设置在料斗下方的布料仓和设置在布料仓下方的布料车;面料布料系统的布料机架设置在基料布料系统的布料机架与压机框架之间;布料车用于将料粉传送至中框内。Further, the base material distributing system and the fabric distributing system both include a distributing frame, a hopper arranged on the distributing frame, a material storage device arranged upstream of the hopper, a distributing bin arranged under the hopper, and a distributing bin arranged under The cloth cart; the cloth frame of the fabric cloth system is set between the cloth frame of the base material cloth system and the frame of the press; the cloth cart is used to transfer the powder to the middle frame.
进一步的,所述布料机架上设有料斗导轨,所述料斗导轨方向与料粉前进方向相正交,所述料斗通过料斗导轨设置在布料机架上,所述料斗内设有搅拌机构,所述料斗底部设有料斗舱门。Further, the distribution frame is provided with a hopper guide rail, the direction of the hopper guide rail is orthogonal to the advancing direction of the powder, the hopper is arranged on the distribution frame through the hopper guide rail, and a stirring mechanism is provided inside the hopper. The bottom of the hopper is provided with a hopper hatch.
进一步的,所述布料车包括矩形的侧围框,所述侧围框的底部紧贴中框的上表面,侧围框内设置有两片以上水平刮板,水平刮板的底部与侧围框底部齐平,并且水平刮板横向等间距的并排于布料车移动方向。Further, the distribution vehicle includes a rectangular side frame, the bottom of which is close to the upper surface of the middle frame, and more than two horizontal scrapers are arranged in the side frame, and the bottom of the horizontal scraper and the side frame The bottom of the frame is flush, and the horizontal scrapers are equally spaced and arranged side by side in the moving direction of the cloth cart.
进一步的,所述布料系统还包括布料车轨道,所述布料车还包括设置在左右横板上的滚轮;所述布料车轨道设置在中框的两侧,并从布料仓下方延伸至所述中框远离布料仓的一端。Further, the distribution system also includes a distribution vehicle track, and the distribution vehicle also includes rollers arranged on the left and right horizontal plates; the distribution vehicle track is arranged on both sides of the middle frame, and extends from the bottom of the distribution warehouse to the The end of the middle frame away from the fabric bin.
进一步的,所述中框一端延伸至布料仓下方,所述压机中框另一端设有布料车临时停放平台。Further, one end of the middle frame extends to the bottom of the distribution bin, and the other end of the middle frame of the press is provided with a temporary parking platform for the distribution vehicle.
进一步的,所述布料系统还包括布料车驱动机构,所述布料车驱动机构用于驱动布料车在料仓舱门底部、布料车临时停放平台与中框上方之间做前后往复运动。Further, the distribution system also includes a distribution vehicle driving mechanism, which is used to drive the distribution vehicle to reciprocate back and forth between the bottom of the bunker hatch, the temporary parking platform of the distribution vehicle and the top of the middle frame.
有益效果是:区别于现有的制砖机只能进行单层布料,只能压制单层原料的透水砖,本发明透水砖制造设备的布料机构包括了基料布料系统和面料布料系统,经过双布料系统可以将两种不一样的料粉均匀的布到透水砖模具内,并通过成型机构压制成透水砖。The beneficial effect is: different from the existing brick making machine which can only carry out single-layer material distribution and can only press the permeable brick of single-layer raw material, the material distribution mechanism of the permeable brick manufacturing equipment of the present invention includes a base material distribution system and a fabric distribution system. The double-distributing system can evenly distribute two different material powders into the permeable brick mold, and press them into permeable bricks through the forming mechanism.
附图说明Description of drawings
图1为本发明具体实施方式中透水砖制造设备的整体结构示意图;Fig. 1 is the overall structure schematic diagram of permeable brick manufacturing equipment in the specific embodiment of the present invention;
图2为图1中布料机构的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of the cloth mechanism in Fig. 1;
图3为图2的俯视图;Fig. 3 is the top view of Fig. 2;
图4为图2的侧视图;Fig. 4 is the side view of Fig. 2;
图5为图1所示透水砖制造设备中料斗、布料仓和布料 车的安装位置示意图;Fig. 5 is the installation position schematic diagram of hopper, cloth storehouse and cloth cart in the permeable brick manufacturing equipment shown in Fig. 1;
图6为图1的侧面视图;Figure 6 is a side view of Figure 1;
图7a为布料前(即补料时)基料布料车与面料布料车的位置关系图;Fig. 7 a is the position relationship diagram of the base material distributing vehicle and the fabric distributing vehicle before the cloth (i.e. when feeding);
图7b为基料布料时基料布料车与面料布料车的位置关系图;Fig. 7 b is the position relationship diagram of the base material distributing vehicle and the fabric distributing vehicle during base material distributing;
图7c为面料布料时基料布料车与面料布料车的位置关系图;Fig. 7c is the position relationship figure of base material cloth cart and fabric cloth cart when fabric cloth;
图8为图5中圆圈A部分的局部放大图;Fig. 8 is a partially enlarged view of the circle A part in Fig. 5;
图9为取砖机构的结构示意图。Fig. 9 is a structural schematic diagram of the brick-taking mechanism.
标号说明:Label description:
1、布料机构;2、成型机构;3、取砖机构;4、地基总成;1. Material distribution mechanism; 2. Forming mechanism; 3. Brick taking mechanism; 4. Foundation assembly;
10、布料机架;11、(基料)储料装置,又称第一储料装置;10. Fabric rack; 11. (Base material) storage device, also known as the first storage device;
12、(基料)传送带又称第一传送带;13、(基料)料斗,又称第一料斗;12. The (base material) conveyor belt is also called the first conveyor belt; 13. The (base material) hopper is also called the first hopper;
14、(基料)布料仓,又称第一布料仓;14. (Base material) cloth warehouse, also known as the first cloth warehouse;
15、(基料)布料车,又称第一布料车;15. (Base material) cloth car, also known as the first cloth car;
16、(面料)储料装置,又称第二储料装置;16. (Fabric) storage device, also known as the second storage device;
17、(面料)传送带,又称第二传送带;17. (Fabric) conveyor belt, also known as the second conveyor belt;
18、(面料)料斗,又称第二料斗;18. (Fabric) hopper, also known as the second hopper;
20、(面料)布料车,又称第二布料车;20. (Fabric) cloth car, also known as the second cloth car;
21、压机框架;22、主液压缸;23、活动梁;24、中框;21. Press frame; 22. Main hydraulic cylinder; 23. Movable beam; 24. Middle frame;
25、下模;26、活动梁滑轨;27、上模;110、布料车轨道;25. Lower mold; 26. Movable beam slide rail; 27. Upper mold; 110. Track for cloth vehicle;
151、水平刮板;152、纵向连接柱;153、侧围框;241、布料模腔;151. Horizontal scraper; 152. Vertical connecting column; 153. Side frame; 241. Fabric cavity;
242、布料车临时停放平台;31、前吸盘机;32、传送带;242. Temporary parking platform for fabric vehicles; 31. Front suction cup machine; 32. Conveyor belt;
33、后吸盘机;311、吸板;312、水平移动架。33, rear suction cup machine; 311, suction plate; 312, horizontal moving frame.
具体实施方式Detailed ways
为详细说明本发明的技术内容、构造特征、所实现目的及效果,以下结合实施方式并配合附图详予说明。In order to describe the technical content, structural features, achieved goals and effects of the present invention in detail, the following will be described in detail in conjunction with the embodiments and accompanying drawings.
请参照图1至图7,本实施例提供了一种透水砖制造设备,该透水砖制造设备包括了布料机构1、成型机构2和取砖机构3;Please refer to Fig. 1 to Fig. 7, this embodiment provides a permeable brick manufacturing equipment, the permeable brick manufacturing equipment includes a material distribution mechanism 1, a forming mechanism 2 and a brick taking mechanism 3;
所述布料机构1包括基料布料系统(图2中的左侧所示)和面料布料系统 (图2右侧所示);所述基料布料系统用于将制砖用的基料传送至成型机构2内,所述面料布料系统用于将制砖用的面料传送至成型机构内;所述成型机构2用于将基料与面料压制成型,所述取砖机构3用于将压制成型的透水砖从成型机构中取出。Described material distributing mechanism 1 comprises base material distributing system (shown on the left side in Fig. 2) and fabric distributing system (shown on the right side of Fig. 2); In the forming mechanism 2, the fabric distribution system is used to transfer the fabric used for brick making to the forming mechanism; the forming mechanism 2 is used to press and form the base material and the fabric, and the brick taking mechanism 3 is used to press and form the fabric. The permeable brick is taken out from the forming mechanism.
在图2至图5所示的实施例中,所述布料机构中的基料布料系统和面料布料系统左右并排设置,基料布料系统位于图2中的左侧,面料布料系统位于图2 中的左侧,基料布料系统和面料布料系统设置于布料机架10上,基料布料系统包括了设置在布料机架上的料斗13、设置在料斗13上游的储料装置11、设置在料斗13下方的布料仓14和设置在布料仓14下方的布料车15;面料布料系统包括了设置在布料机架上10的料斗18、设置在料斗18上游的储料装置16、设置在料斗下方的布料仓和设置在布料仓下方的布料车。In the embodiment shown in Fig. 2 to Fig. 5, the base material distributing system and the fabric distributing system in the described distributing mechanism are arranged side by side, the base material distributing system is located on the left side in Fig. 2, and the fabric distributing system is located in Fig. 2 On the left side, the base material distribution system and the fabric distribution system are arranged on the material distribution frame 10. The base material distribution system includes a hopper 13 arranged on the material distribution frame, a material storage device 11 arranged on the upstream of the hopper 13, and a material storage device 11 arranged on the hopper. The cloth bin 14 below the cloth bin 13 and the cloth trolley 15 arranged below the cloth bin 14; the cloth cloth system includes a hopper 18 arranged on the cloth frame 10, a material storage device 16 arranged upstream of the hopper 18, and a hopper arranged below the hopper. A cloth bin and a cloth cart arranged below the cloth bin.
为了方便描述,将基料布料系统的储料装置11、料斗13、布料仓14和布料车15分别双称为第一储料装置、第一料斗、第一布料仓和第一布料车;将面料布料系统的储料装置16、料斗18、布料仓和布料车分别定为第二储料装置、第二料斗、第二布料仓和第二布料车。For the convenience of description, the storage device 11, hopper 13, distribution bin 14 and distribution cart 15 of the base material distribution system are respectively referred to as the first storage device, the first hopper, the first distribution bin and the first distribution cart; The material storage device 16, the hopper 18, the cloth warehouse and the cloth truck of the fabric cloth system are designated as the second material storage device, the second hopper, the second cloth warehouse and the second cloth truck respectively.
所述基料布料系统的储料装置11与第一料斗13之间设置有用于传送将物料从储料装置传送至料斗的传送带12,所述面料布料系统的储料装置16与料斗 18之间设置有用于传送将物料从储料装置传送至料斗的传送带17。Between the storage device 11 and the first hopper 13 of the base material distribution system, a conveyor belt 12 for conveying materials from the storage device to the hopper is provided, and between the storage device 16 and the hopper 18 of the fabric distribution system A conveyor belt 17 is provided for conveying the material from the storage device to the hopper.
所述第一料斗13和第二料斗18的底部分别设有料斗舱门,所述第一料斗 13和第二料斗18用于将物料从传送带转移至料仓上。The bottoms of the first hopper 13 and the second hopper 18 are respectively provided with a hopper hatch, and the first hopper 13 and the second hopper 18 are used to transfer materials from the conveyor belt to the silo.
第一料斗13与第二料斗18在物料前进方向上前后错位设置,对应的,第一料仓14与第二料仓在物料前进方向上也是前后错位设置,并且所述第一料斗 13可滑动的设置于与所述传送带垂直的水平滑轨131上,第二料斗18可滑动的设置于与所述传送带垂直的水平滑轨181上,水平滑轨131和181的一端与传送带的出料端对应,另一端与布料仓对应。因此第一料斗13和第二料斗18在滑轨上来回移动,实现将传送带12和传送带17上的物料转运至对应的布料仓内。所述传送带12和传送带17与第一料斗13和第二料斗18联动控制时,当第一料斗13和第二料斗18位于传送带出料端时,启动传送带向料斗送料,当料斗向布料仓方向移动时(即不在传送带出料端时)暂停传送带送料。The first hopper 13 and the second hopper 18 are arranged in a forward and backward dislocation in the direction of material advancement, and correspondingly, the first hopper 14 and the second hopper are also arranged in a front and rear displacement in the direction of material advancement, and the first hopper 13 is slidable The second hopper 18 is slidably arranged on the horizontal slide rail 181 perpendicular to the conveyor belt, and one end of the horizontal slide rails 131 and 181 is connected to the discharge end of the conveyor belt. Correspondingly, the other end corresponds to the cloth bin. Therefore, the first hopper 13 and the second hopper 18 move back and forth on the slide rail, so as to transfer the materials on the conveyor belt 12 and the conveyor belt 17 to the corresponding distribution bins. When the conveyor belt 12 and the conveyor belt 17 are controlled in conjunction with the first hopper 13 and the second hopper 18, when the first hopper 13 and the second hopper 18 are located at the discharge end of the conveyor belt, start the conveyor belt to feed the hopper, and when the hopper is in the direction of the cloth bin Pause conveyor feed while moving (i.e. not at the outfeed end of the conveyor).
在一些实施方式中,为了使第一料斗13和第二料斗18内的物料能完全进入布料仓,在所述第一料斗13和第二料斗18内还设置了搅拌机构。所述搅拌机构包括驱动电机以及与驱动电机连接的搅拌片,驱动电机驱动搅拌片在料斗内旋转,从而在重力与搅拌片的协同作用下,使物料尽都从料斗舱门卸落到布料仓内。In some embodiments, in order to allow the materials in the first hopper 13 and the second hopper 18 to completely enter the distribution bin, a stirring mechanism is also provided in the first hopper 13 and the second hopper 18 . The stirring mechanism includes a driving motor and a stirring piece connected with the driving motor. The driving motor drives the stirring piece to rotate in the hopper, so that under the synergistic effect of gravity and the stirring piece, all materials are discharged from the hopper hatch to the distribution bin. Inside.
所述布料仓用于临时布放物料,布料仓的底部设置有舱门,所述舱门用于定时定量的将物料卸放至对应的布料车上。The distribution bin is used for temporarily distributing materials, and the bottom of the distribution bin is provided with hatches, and the hatches are used for regularly and quantitatively discharging materials to corresponding distribution vehicles.
与所述第一布料仓13与第二布料仓18的位置相对应,所述第一布料车15 与第二布料车在物料前进方向也是一前一后并排设置。在布料仓下方与成型机构2之间设置有布料车轨道,所述第一布料车15与第二布料车20设置于布料车导轨上,从而实现将基料与面料布于成型机构内。Corresponding to the positions of the first distribution bin 13 and the second distribution bin 18, the first distribution truck 15 and the second distribution truck are also arranged side by side in the forward direction of materials. A distribution trolley track is arranged between the bottom of the distribution warehouse and the forming mechanism 2, and the first distribution trolley 15 and the second distribution trolley 20 are arranged on the distribution trolley guide rails, so as to realize the distribution of the base material and the fabric in the forming mechanism.
请参阅图6,所述成型机构2包括了透水砖模具和压机;所述压机包括压机框架、主液压缸22和活动梁23,所述主液压缸22和活动梁23设置在压机框架 21上,其中,主液压缸22的固定端固定于压机框架21上,主液压缸22的推杆竖直朝下,所述活动梁23设置于主液压缸22的推杆上,并且活动梁23连接于压机框架21上竖直设置的活动梁滑轨26上,所述主液压缸22驱动活动梁23 在活动梁滑轨26上上下运动。所述透水砖模具包括上模27、中框24和下模25,所述上模27设置在活动梁23上,所述中框24设置于活动梁23下方,所述下模25设置于中框24下方,且下模的上部可向上运动伸入中框24的内,中框24 和下模25形成布料模腔241。Referring to Fig. 6, the forming mechanism 2 includes a permeable brick mold and a press; On the machine frame 21, wherein, the fixed end of the main hydraulic cylinder 22 is fixed on the press frame 21, the push rod of the main hydraulic cylinder 22 is vertically downward, and the movable beam 23 is arranged on the push rod of the main hydraulic cylinder 22, And the movable beam 23 is connected on the movable beam slide rail 26 vertically arranged on the press frame 21 , and the main hydraulic cylinder 22 drives the movable beam 23 to move up and down on the movable beam slide rail 26 . The permeable brick mold includes an upper mold 27, a middle frame 24 and a lower mold 25, the upper mold 27 is arranged on the movable beam 23, the middle frame 24 is arranged below the movable beam 23, and the lower mold 25 is arranged in the middle Below the frame 24 , and the upper part of the lower mold can move upwards and extend into the middle frame 24 , the middle frame 24 and the lower mold 25 form a cloth mold cavity 241 .
所述中框24由支撑装置支撑,并处于浮动状态;下模25与下模伸缩动力装置连接。所述浮动状态是指中框的高度是与其所受到的下压力相关的,在一定范围内,当下压力越大,其高度越低。所述下模伸缩动力装置包括顶杆以及顶出液压缸,所述顶杆与下模底部连接,所述顶出液压缸驱动顶杆相对中框做上下往复运动。The middle frame 24 is supported by a supporting device and is in a floating state; the lower mold 25 is connected with the telescopic power device of the lower mold. The floating state means that the height of the middle frame is related to the downforce it receives, and within a certain range, the greater the downforce, the lower its height. The telescoping power device of the lower mold includes a ejector rod and an ejection hydraulic cylinder, the ejector rod is connected to the bottom of the lower mold, and the ejector hydraulic cylinder drives the ejector rod to reciprocate up and down relative to the middle frame.
在实施例中,在所述中框24的下方还设置了8个竖直向上的油缸,油缸的顶端连接于中框24的底部。所述油缸配置相应恒定压力的液压源和调定压力的溢流回路。优选的,所述各油缸通过密封橡胶管路连接于同一液压源(或液压站),并且各油缸的溢流回路的溢流压力相等,从而使各油缸具有相同的弹性支撑性能。所述油缸向中框提供了一个竖直向上的弹性支撑力,当模具中的上模向下运动时,由于压力的作用,各油缸的推杆会向下弹性收缩,使上模的压力均匀的施加于中框内的各模腔里,并且作用于各模腔里压力是随下压的行程而逐渐增大的;当上模继续向下运动时,先达到溢流压力值的油缸的支持力保持衡定,而未达到溢流压力值的油缸的支撑力将继续增加,直到各油缸都达到溢流压力值,最后油缸不再收缩(已到弹性行程极限位置),从而在上模下压力的作用下将模腔内的物料压制成型。In the embodiment, eight vertical oil cylinders are arranged below the middle frame 24 , and the tops of the oil cylinders are connected to the bottom of the middle frame 24 . The oil cylinder is equipped with a hydraulic source with a corresponding constant pressure and an overflow circuit with a set pressure. Preferably, the oil cylinders are connected to the same hydraulic source (or hydraulic station) through sealed rubber pipelines, and the overflow pressures of the overflow circuits of each oil cylinder are equal, so that each oil cylinder has the same elastic support performance. The oil cylinder provides a vertical upward elastic support force to the middle frame. When the upper mold in the mold moves downward, due to the pressure, the push rods of each oil cylinder will elastically shrink downward, so that the pressure of the upper mold is even It is applied to each cavity in the middle frame, and the pressure acting on each cavity increases gradually with the stroke of pressing down; when the upper die continues to move downward, the pressure of the oil cylinder that first reaches the overflow pressure value The supporting force remains constant, and the supporting force of the oil cylinders that have not reached the overflow pressure value will continue to increase until each oil cylinder reaches the overflow pressure value, and finally the oil cylinder no longer shrinks (it has reached the limit position of the elastic stroke), so that the upper die Under the action of down pressure, the material in the mold cavity is pressed into shape.
在该实施例中,所述油缸的个数为8个,油缸分布于中框的四角以及各边的中间。各模腔的压力是逐渐增大的,使其内的制砖材料逐渐被压缩,从而使砖坯的密实度高、质量佳;并且由于各油缸具有相同的溢流压力,在压制的过程中各油缸相继达到溢流压力值,所述油缸在压制过程中会根据调整中框的水平度,使上模作用力均匀施加于各模腔内,从而保证了各模腔内均匀受力且最后所受的下压力都是相等的,从而使所制得的砖具有相同的密实性,产生的一致性高。进一步的,在上模上设置联动装置,当上模向下运行时,设置于其上的联动装置将一起向下运动,当上模向下运行一定距离时,联动装置将带动中框一起做向下运动,这种压制方式,进一步提高了砖坯的密实度和质量。In this embodiment, the number of the oil cylinders is 8, and the oil cylinders are distributed at the four corners of the middle frame and the middle of each side. The pressure of each cavity is gradually increased, so that the brick-making material in it is gradually compressed, so that the brick has high density and good quality; The oil cylinders reach the overflow pressure value one after another. During the pressing process, the oil cylinders will adjust the levelness of the middle frame so that the force of the upper mold is evenly applied to each cavity, thus ensuring that the force is uniform in each cavity and the final The downforces are all equal, so that the bricks produced have the same compactness, resulting in high consistency. Further, a linkage device is installed on the upper mold. When the upper mold moves downward, the linkage device set on it will move downward together. When the upper mold moves downward for a certain distance, the linkage device will drive the middle frame together to move Downward movement, this pressing method, further improves the compactness and quality of the adobe.
在一些实施例中,所述中框支撑装置为气缸或螺旋弹簧等弹性支撑件。In some embodiments, the middle frame support device is an elastic support such as a cylinder or a coil spring.
如图7a至图7c所示,所述布料车轨道110设置在中框24的两侧,布料车轨道110从布料仓14和19下方延伸至所述成型机构中中框24,布料车15和 20的两侧设置有与所述布料车轨道110相适配的滚轮。中框24的上表面即为布料的操作台,所述布料车15和20的底部设置有布料开口,布料时布料车15和 20的底面紧贴于中框24的上表面,因此当布料车15和20在中框24上表面来回运动时,物料从布料开口进入中框24与下模25所形成的布料模腔241内,由于布料车的底面紧贴于中框上表面回来运动,所以在物料布满布料模腔241 时,物料被均匀的铺平。当物料布满布料模腔后,控制主液压缸22向下运动,将物料压制成型。压制成型后再由取砖机构的吸盘转移出成型机构。As shown in Figures 7a to 7c, the distribution vehicle track 110 is arranged on both sides of the middle frame 24, the distribution vehicle track 110 extends from below the distribution bins 14 and 19 to the middle frame 24 of the forming mechanism, and the distribution vehicle 15 and The two sides of 20 are provided with the roller that is adapted with described distribution vehicle track 110. The upper surface of the middle frame 24 is the operating table for the cloth, and the bottoms of the cloth carts 15 and 20 are provided with cloth openings. When 15 and 20 move back and forth on the upper surface of the middle frame 24, the material enters the cloth mold cavity 241 formed by the middle frame 24 and the lower mold 25 from the cloth opening. When the material is covered with the cloth mold cavity 241, the material is evenly paved. After the material is filled with the cloth mold cavity, the main hydraulic cylinder 22 is controlled to move downward to press the material into shape. After pressing and forming, the suction cup of the brick taking mechanism is transferred out of the forming mechanism.
在实施例中,所述第一布料车15和第二布料车20是先后分开布料的,同时透水砖模也与布料车联动实现布料。所述压机还包括下模伸缩动力装置,所述下模伸缩动力装置包括顶杆以及顶出液压缸,所述压机框架下部设置通道,该通道尺寸小于下模但是大于顶杆,所述顶杆穿过压机框架下部通道与下模的底部连接,所述顶出液压缸用于驱动顶杆相对中框,在第一位置、第二位置与第三位置之间做上下往复运动;In the embodiment, the first material distribution vehicle 15 and the second material distribution vehicle 20 successively separate the material distribution, and at the same time, the permeable brick mold is also linked with the material distribution vehicle to realize the material distribution. The press also includes a telescopic power device for the lower die, the telescopic power device for the lower die includes a ejector rod and a hydraulic cylinder for ejection, a passage is provided at the lower part of the press frame, and the size of the passage is smaller than that of the lower die but larger than the ejector rod. The ejector rod is connected to the bottom of the lower die through the lower channel of the press frame, and the ejector hydraulic cylinder is used to drive the ejector rod relative to the middle frame to reciprocate up and down between the first position, the second position and the third position;
所述顶杆位于第一位置时下模的上端面位于中框顶部平行;When the ejector pin is in the first position, the upper end surface of the lower mold is parallel to the top of the middle frame;
所述顶杆位于第二位置时下模的上端面位于中框中部以下底部以上;When the ejector rod is in the second position, the upper end surface of the lower mold is located below the middle of the middle frame and above the bottom;
所述顶杆位于第三位置时下模的上端面位于中框底部。When the ejector pin is in the third position, the upper end surface of the lower mold is at the bottom of the middle frame.
请参阅图7a至图7c,在布料时先进行基料布料,下模伸缩动力装置先驱动下模25运动到第二位置,即下模25的上端面位于中框24中部以下底部以上,此时所形成的布料模腔的深度小于透水砖的高度,驱动基料布料车15在中框24 的上端面回来运动向布料模腔内布基料。当基料布满至中框24上端面齐平时,开始面料布料。面料布料时,下模伸缩动力装置驱动下模25运动至第三位置,使布料模腔241的深度等于透水砖高度,然后再驱动面料布料车20在中框24 上端面回来运动进行面料布料。当面料布料完成后,主液压缸22驱动上模向下运动,将布于布料模腔成的物料压制成成型的透水砖。当压制成型后,下模伸缩动力装置驱动下模25运动到第一位置,使下模25的上端面位于中框24顶部平行,将成型的透水砖顶出至中框24上端面,由取砖机构3将透水砖移出。在下一次布料开始前,第二布料车移动至对应的料仓下方,由第一料仓对第一布料车进行补料,由第二料仓对第二布料车进行补料。Please refer to Fig. 7a to Fig. 7c, when distributing, carry out base material distributing first, lower die telescoping power device first drives lower die 25 to move to the second position, namely the upper end surface of lower die 25 is positioned at middle frame 24 below the bottom above, at this moment The depth of the formed cloth mold cavity is less than the height of the permeable brick, and the base material distribution cart 15 is driven to move back on the upper end surface of the middle frame 24 to cloth the base material in the cloth mold cavity. When the base material is covered to the middle frame 24 upper end face flush, start fabric cloth. When fabric is being laid out, the telescopic power device of the lower mold drives the lower mold 25 to move to the third position, so that the depth of the fabric cavity 241 is equal to the height of the permeable bricks, and then the fabric distributing vehicle 20 is driven to move back on the upper end of the middle frame 24 to carry out fabric distributing. After the cloth is finished, the main hydraulic cylinder 22 drives the upper mold to move downward, and the material clothed in the cloth mold cavity is pressed into formed permeable bricks. After pressing and molding, the telescopic power device of the lower mold drives the lower mold 25 to move to the first position, so that the upper end surface of the lower mold 25 is parallel to the top of the middle frame 24, and the formed permeable brick is ejected to the upper end surface of the middle frame 24, and the Brick mechanism 3 moves out the permeable brick. Before the next distribution starts, the second distribution vehicle moves to the bottom of the corresponding material bin, and the first material distribution vehicle is replenished by the first material warehouse, and the second material distribution vehicle is replenished by the second material warehouse.
本实施例透水砖制造设备包括基料布料系统和面料布料系统,在压制成型之前可先后往布料模腔中先后布入基料与面料两种物料,并且,由于布料时布料车的底部与中框上端面紧贴着来回运动,通过与下模下模伸缩动力装置的联动控制,使基料与面料能够分层布料,且保证各层物料分布均匀。The permeable brick manufacturing equipment of this embodiment includes a base material distribution system and a fabric material distribution system. Before pressing and forming, two materials, the base material and the fabric, can be successively distributed into the fabric cavity. The upper end of the frame moves back and forth in close contact with the telescopic power device of the lower mold and the lower mold, so that the base material and the fabric can be layered and the materials in each layer are evenly distributed.
如图7a至图7c所示,在实施例中,为了便于第一布料车15与第二布料车 20循环布料,在中框24上端设置了一向延伸的布料车临时停放平台242,所述临时停放平台242设置于中框24上与布料仓14和19相对的一端。其中,在本实施例中,第一布料车(基料布料车)15设置于第二布料车20后方,而布料时是先由第一布料车15进行布料。因此,在布料时,先将第二布料车20移动至中框另一端的临时停放平台242上,先由第一布料车15进行布料,第一布料车布15料结束后移动至第一物料仓14下方待补料,而后第二布料车20从临时停放平台242上移动至中框24上端面回来布料,布料完成后移动至第二布料仓下方待补料。每次布料都是按上述方式实现第一布料车与第二布料车循环布料。As shown in Figures 7a to 7c, in the embodiment, in order to facilitate the circulation of the first material distribution vehicle 15 and the second material distribution vehicle 20, a temporary distribution vehicle parking platform 242 extending in one direction is provided at the upper end of the middle frame 24. The parking platform 242 is arranged on the end of the middle frame 24 opposite to the fabric bins 14 and 19 . Wherein, in the present embodiment, the first distribution vehicle (base material distribution vehicle) 15 is arranged behind the second distribution vehicle 20, and the distribution is carried out by the first distribution vehicle 15 during distribution. Therefore, when distributing, the second distributing vehicle 20 is first moved to the temporary parking platform 242 at the other end of the middle frame, and the first distributing vehicle 15 carries out the distributing. The bottom of the warehouse 14 is to be replenished, and then the second distribution vehicle 20 moves from the temporary parking platform 242 to the upper end surface of the middle frame 24 to return the cloth. After the cloth is completed, it moves to the bottom of the second distribution warehouse to be replenished. Every time distributing all is to realize the first distributing vehicle and the second distributing vehicle circulation distributing in the above-mentioned manner.
在一些实施例中,所述第二布料车(面料布料车)20是设置于第一布料车 15后方,此时先由第一布料车进行布料,布料后停放于临时停放平台上,再由第二布料车进行布料,第二布料车布料完成后,第二布料车和第一布料车返回至相应的布料仓下方补料,从而实现循环布料作业。In some embodiments, the second distributing vehicle (fabric distributing vehicle) 20 is arranged behind the first distributing vehicle 15. At this time, the first distributing vehicle carries out the distributing, and the distributing is then parked on the temporary parking platform, and then the The second material distribution vehicle carries out the material distribution, and after the second material distribution vehicle completes the material distribution, the second material distribution vehicle and the first material distribution vehicle return to the bottom of the corresponding material distribution bin to replenish materials, thereby realizing the circular distribution operation.
如图8所示,在实施例中,所述第一布料车15与第二布料车20矩形布料车,分别包括矩形的侧围框153,以及设置于侧围框153内的多个水平刮板151,所述水平刮板151的底部与侧围框153的底部齐平,并且水平刮板151横向等间距的并排于布料车移动方向,各水平刮板151之间通过纵向连接柱152连接。矩形侧围框153与水平刮板11的下表面与中框24的上端板紧贴,因此,当布料车在中框上端面来回布料时,物料由侧围框底部各水平刮板151间进入下模与中框所围成的布料模腔241内,并由各水平刮板151将物料均匀的分布于模腔内,从而大大提高了布料的效率以及物料在模腔内分布的均匀性。As shown in Figure 8, in the embodiment, the first distribution vehicle 15 and the second distribution vehicle 20 are rectangular distribution vehicles, respectively comprising a rectangular side frame 153, and a plurality of horizontal scrapers arranged in the side frame 153. plate 151, the bottom of the horizontal scraper 151 is flush with the bottom of the side frame 153, and the horizontal scrapers 151 are arranged horizontally and equally spaced in the moving direction of the distribution vehicle, and each horizontal scraper 151 is connected by a vertical connecting column 152 . The rectangular side frame 153 is in close contact with the lower surface of the horizontal scraper 11 and the upper end plate of the middle frame 24. Therefore, when the material distribution vehicle distributes materials back and forth on the upper end of the middle frame, the material enters between the horizontal scrapers 151 at the bottom of the side frame. In the fabric cavity 241 surrounded by the lower mold and the middle frame, the material is evenly distributed in the cavity by each horizontal scraper 151, thereby greatly improving the efficiency of the fabric and the uniformity of material distribution in the cavity.
在上述布料车以及料斗上,均设置了用于驱动其运动的驱动装置,在本实施例中,所述驱动装置包括了滚轮与驱动电机,料斗上的驱动电机驱动滚轮正反向旋转,从而驱动料斗在水平滑轨上左右来回运动,布料车上的驱动装置驱动布料车在布料车导轨上前后运动。On the above-mentioned distribution vehicle and the hopper, a drive device for driving its movement is provided. In this embodiment, the drive device includes a roller and a drive motor, and the drive motor on the hopper drives the roller to rotate forward and reverse, thereby The driving hopper moves back and forth on the horizontal slide rail, and the driving device on the cloth cart drives the cloth cart to move back and forth on the guide rail of the cloth cart.
在一些实施方式中,所述布料车与料斗还可以是通过驱动电机与皮带配合或驱动电机与螺杆配合等驱动方式,驱动在滑轨或导轨上运动。In some embodiments, the distribution vehicle and the hopper can also be driven to move on slide rails or guide rails through the cooperation of the driving motor with the belt or the cooperation of the driving motor with the screw.
请参阅图9,所述取砖机构3包括前吸盘机31、传送带32和后吸盘机33,其中,所述传送带32的进料端延伸至所述成形机构2的中框24处;所述前吸盘机31设置于传送带32的进料端,用于将压制成形的透水砖从中框24上转移至传送带32上;所述后吸盘机33设置于传送带32的出料端,用于将透水砖从传送还32上移出。Referring to Fig. 9, the described brick-taking mechanism 3 includes a front suction cup machine 31, a conveyor belt 32 and a rear suction cup machine 33, wherein the feeding end of the conveyor belt 32 extends to the middle frame 24 of the forming mechanism 2; The front suction cup machine 31 is arranged on the feeding end of the conveyor belt 32, and is used to transfer the press-formed permeable bricks from the middle frame 24 to the conveyor belt 32; Bricks are removed from the conveyor 32.
其中,所述前吸盘机31包括了可在水平方向上沿传送带32延伸方向前后移动的水平移动架312,和设置有多个吸盘的吸板311,水平移动架312的前端设置有竖直方向延伸的升降轨道,所述吸板311可滑动的设置于所述升降轨道上。取砖时,水平移动架312先向上移动,使吸板311移动至中框24的上方,然后吸板在升降轨道上下降,使吸盘与透水砖接触,并通过真空吸力将砖吸附于吸盘上,再控制吸板311上升以及水平移动架312向后移动,当吸板311移动至传送带32上方时,控制吸板311下降并将透水砖放置于传送带上。后吸盘机33的结构与工作原理与前吸盘机一致,这里就不再累赘。Wherein, the front suction cup machine 31 includes a horizontal moving frame 312 that can move back and forth along the extension direction of the conveyor belt 32 in the horizontal direction, and a suction plate 311 provided with a plurality of suction cups. The front end of the horizontal moving frame 312 is provided with a vertical direction An extended lifting track, the suction plate 311 is slidably arranged on the lifting track. When taking bricks, the horizontal moving frame 312 moves upward first, so that the suction plate 311 moves to the top of the middle frame 24, and then the suction plate descends on the lifting track, so that the suction cup contacts the permeable brick, and the brick is adsorbed on the suction cup by vacuum suction , and then control the suction plate 311 to rise and the horizontal moving frame 312 to move backward. When the suction plate 311 moves above the conveyor belt 32, control the suction plate 311 to descend and place the permeable bricks on the conveyor belt. The structure and working principle of back sucker machine 33 are consistent with front sucker machine, just no longer cumbersome here.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效形状或结构变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent shape or structural transformation made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technical fields, All are included in the scope of patent protection of the present invention in the same way.
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