CN106808184B - Automatic cover buckling machine for junction box and automatic cover buckling method - Google Patents
Automatic cover buckling machine for junction box and automatic cover buckling method Download PDFInfo
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- CN106808184B CN106808184B CN201710168628.6A CN201710168628A CN106808184B CN 106808184 B CN106808184 B CN 106808184B CN 201710168628 A CN201710168628 A CN 201710168628A CN 106808184 B CN106808184 B CN 106808184B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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Abstract
The invention belongs to the field of processing of junction boxes and discloses an automatic cover buckling machine and an automatic cover buckling method for a junction box, wherein the cover buckling machine comprises a workbench, a frame body, a feeding device, a cover buckling device, a positioning system and an automatic control system; the cover buckling device comprises a grabbing device and a shifting device, the grabbing device is provided with a grabbing part, the feeding device comprises a transmission device, the transmission device transmits a cover or a box body to the grabbing part of the grabbing device, the grabbing part grabs the cover or the box body, and the cover is buckled on the box body, so that automatic cover buckling is realized.
Description
Technical Field
The invention relates to the field of junction box cover buckling machines, in particular to an automatic junction box cover buckling machine and an automatic cover buckling method.
Background
The existing junction box buckle closure machine is simple in structure, particularly cannot realize automation of material taking and buckle closure, and is low in working efficiency.
Disclosure of Invention
The invention aims to solve the technical problem that automatic cover buckling cannot be realized in the prior art, and provides an automatic cover buckling machine for a junction box.
In order to achieve the above purpose, the present invention provides the following technical solutions:
an automatic cover buckling machine for a junction box comprises a workbench, a frame body, a feeding device, a cover buckling device, a positioning system and an automatic control system; the box body or the box cover of the junction box is arranged on the workbench, the cover buckling device comprises a gripping device and a shifting device, the gripping device is provided with a gripping part, the positioning system collects position information of the box body or the box cover and transmits the information to the automatic control system, the automatic control system analyzes and processes the collected position information of the box body or the box cover, the feeding device comprises a transmission device, the transmission device transmits the box cover or the box body to the gripping part of the gripping device, the gripping part grips the box cover or the box body, the shifting device drives the gripping part to shift under the control of the automatic control system, the box cover or the box body is transferred to the upper part of the box body or the box cover, and the shifting device drives the gripping part to descend to press the box cover or the box body on the box body or the box cover.
Preferably, the positioning system is a visual positioning system, the feeding device further comprises a correcting device, the box cover or the box body is corrected by the correcting device before or after the box cover or the box body is conveyed by the conveying device, the shifting device comprises a vertical position adjusting device and a horizontal position adjusting device, the vertical position adjusting device drives the grabbing component to lift and drives the grabbing component to drive the box cover or the box body to press downwards, and the horizontal position adjusting device drives the vertical position adjusting device.
Preferably, the grabbing parts are connected with the vertical position adjusting device through a connecting device, the connecting device comprises a joint and a joint swinging device, the output end of the swinging device is connected with the joint through a swinging arm, the swinging device is arranged on the base body, the swinging device drives the joint to swing relative to a vertical plane, and the joint is connected with the grabbing parts to realize that the grabbing parts are connected with the vertical position adjusting device through the connecting device.
Preferably, the joint comprises a frame body, a joint fine-adjustment device and a buffering device, the rotation angle of the frame body in the U-axis direction, namely the rotation angle in the vertical direction, is adjusted by the joint fine-adjustment device, so that the horizontal position of the box cover relative to the junction box body or the box cover is finely adjusted, the joint fine-adjustment device is connected with the frame body through the buffering device, the joint is connected with the grabbing component through the frame body, and the joint is connected with the other end of the swing arm through the joint fine-adjustment device.
Preferably, the joint fine-tuning device comprises a U-axis servo motor and a slewing bearing, the output end of the U-axis servo motor is connected with the frame body through the slewing bearing, and the swing arm is fixedly connected with the U-axis servo motor, so that the other end of the swing arm is fixedly connected with the joint.
Preferably, the buffering device comprises a spring, a guide rod and a guide sleeve, the spring is arranged outside the guide rod, the guide sleeve is fixedly arranged on the bottom plate, the spring is positioned between the bottom plate and the frame body and is connected with the upper part of the bottom plate through a slewing bearing, the vertical position adjusting device comprises a lifting driving device and a guiding device, the output end of the lifting driving device is connected with the base body, the driving base body is lifted under the action of the guiding device, the guiding device and the lifting driving device are both arranged on the fixed base, and the horizontal position adjusting device can drive the fixed base to move in the horizontal direction.
Preferably, the conveying device is arranged on one side of the main mounting plate, the correcting device is arranged on the other side of the main mounting plate, and the conveying device comprises a supporting plate and a conveying driving device for driving the supporting plate to reciprocate; the correcting device comprises a transverse correcting device, the transverse correcting device comprises two transverse correcting plates and a positive and negative threaded rod, the transverse correcting plates are arranged on the main mounting plate in a sliding mode through a sliding device, two threaded ends of the transverse correcting plates are respectively in threaded connection with the transverse correcting plates, the positive and negative threaded rod and the two transverse correcting plates are respectively and vertically arranged, and the two transverse correcting plates can horizontally slide on the main mounting plate to be close to or far away from each other when the positive and negative threaded rod is rotated; the main mounting plate is provided with a long through hole longitudinally arranged in the length direction, the free end of the supporting plate penetrates through the long through hole and is positioned between the two transverse correcting plates, the conveying device is a lifting device, the transverse correcting plates are vertically arranged, the correcting device further comprises a longitudinal correcting device, the longitudinal correcting device comprises a longitudinal correcting base and a longitudinal correcting rod, the longitudinal correcting base is arranged below the supporting plate, the free end of the supporting plate is provided with a notch, and one end of the longitudinal correcting rod penetrates through the notch and the other end of the longitudinal correcting rod is connected with the longitudinal correcting base and can move and be fixed on the longitudinal correcting base; the transmission device is composed of a servo motor and a screw rod, the servo motor is fixedly connected with the screw rod through a coupler, a supporting plate is in threaded connection with the screw rod, sliding rails are arranged on two sides of the screw rod respectively and located on a main mounting plate, and the supporting plate is in sliding connection with the sliding rails through sliding blocks.
Preferably, the vertical position adjusting device comprises a lifting driving device and a guiding device, an output end of the lifting driving device is connected with the base body, the base body is driven to lift under the action of the guiding device, the guiding device and the lifting driving device are both arranged on the fixing base, the horizontal position adjusting device is a truss robot, the truss robot comprises a suspension beam, an x-axis drive and a y-axis drive, the fixing base is driven by the x-axis drive to move on the suspension beam, and the suspension beam is driven by the y-axis drive to move on the y-axis.
Preferably, the solar cell module positioning device further comprises a positioning transmission device, the positioning transmission device is composed of a solar cell module positioning device and a transmission device, the transmission device is used for transmitting the solar cell module, the positioning device is used for positioning the solar cell module, and the box body or the box cover of the junction box is arranged on the solar cell module.
The invention also aims to provide a method for automatically buckling a junction box, which is characterized in that after the box cover and the box body are over against each other, the box cover and the box body are mutually close and are buckled into a whole.
The beneficial effect of adopting above technical scheme is: according to the automatic cover buckling machine for the junction box, the positions of the junction box and the box cover are located through the visual positioning system, the control system drives the feeding device to feed materials, then the grabbing device grabs the box cover, the grabbing device is driven by the traveling device to move to the position above the junction box to press down, and cover buckling operation is completed, so that automatic cover buckling operation can be achieved.
The automatic cover of the junction box is buckled by the method, because the junction box combination body is directly opposite to the box cover, the box cover is inclined relative to the box body, one sides of the box cover and the box body are mutually close to each other firstly, one sides of the box body and the box cover are buckled and clamped, and then the other sides of the box are buckled in a pushing and pressing mode, so that the box cover and the box body are integrated, the buckling connection of the cover can be realized, the automatic clamping is very easy, the cover is buckled and fastened on the basis of realizing the automatic cover buckling, and the operation is convenient.
Drawings
FIG. 1 is a schematic structural view of an automatic cover-buckling machine for junction boxes according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of an embodiment of the feeding device of the present invention;
FIG. 3 is a schematic structural view of an embodiment of the reforming apparatus of the present invention;
FIG. 4 is a schematic structural view of an embodiment of the cover fastening device of the present invention, in which only a part of the structure of the horizontal position adjusting device is shown;
FIG. 5 is an enlarged schematic view at A in FIG. 4;
FIG. 6 is a schematic view showing the positional relationship between the lid and the case when the lid is closed;
fig. 7 is a schematic view showing the positional relationship between the lid and the box body after the lid is driven to separate from the horizontal plane by the swing device and the lid and the box body are tilted by a certain angle.
Wherein, 1-a control system, 2-a feeding device, 3-a rack, 4-a workbench, 5-a gripping device, 6-a visual positioning system, 8-a positioning transmission device, 9-a solar cell assembly, 10-a servo motor, 11-a coupler, 12-a screw rod support, 13-a supporting plate, 14-a fixing plate, 15-a sliding rail, 16-a main mounting plate, 17-a screw rod, 18-a transverse correcting plate, 19-a longitudinal correcting rod, 20-a clamping nut, 21-a positive and negative threaded rod, 22-a longitudinal correcting base, 23-a motor mounting plate, 24-a sliding device, 26-a Y-axis drive, 27-an X-axis drive, 28-a vertical position adjusting device, 29-a joint swinging device, 30-a V-axis rotating shaft, 31-a gripping component, 32-a joint fine adjusting device, 33-a rotary support, 34-a buffer part, 35-a box cover, 36-a box body, 37-a suspension beam, 38-a guide device, a 39-u-axis servo motor, a 40-joint, 41-a swing arm, 42-a servo motor I, 43-a bottom plate, 44-a buffer device, and a buffer device, 50-47-a buffer device.
Detailed Description
Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Fig. 1 shows a specific embodiment of the invention: an automatic cover buckling machine for a junction box comprises a workbench 4, a feeding device 2, a cover buckling device, an automatic control system 1 and a visual positioning system 6, wherein the cover buckling device comprises a support grabbing device 5, a position adjusting device and a component conveying and positioning device 8. The box body or the box cover is arranged on the workbench 4, the position of the box body or the box cover of the junction box is collected through the visual positioning system, the position information of the box body or the box cover is transmitted to the control system 1, the control system 1 compares and processes the position information of the box body or the box cover, the shifting device is controlled according to the obtained position information of the box body or the box cover to carry out horizontal position adjustment and vertical position adjustment on the grabbing component, the box cover or the box body is conveyed to the grabbing device through the feeding device, the box cover or the box body is received through the grabbing device, the box cover or the box body is moved to the position above the box body or the box cover through the shifting device according to the position information received, the box cover or the box body is pressed downwards under the driving of the vertical position adjusting device, and the cover buckling action is completed.
In the invention, a feeding device with the following structure is preferably adopted, as shown in fig. 2 and fig. 3, the feeding device comprises a transmission device and a correcting device, the transmission device is arranged on one side of a main mounting plate 16, the correcting device is arranged on the other side of the main mounting plate 16, in order to save land and simplify the mechanical structure, a lifting device is preferably used as the transmission device, the lifting device comprises a servo motor 10, a screw rod 17 and a supporting plate 13, the servo motor 10 is connected with the screw rod 17 through a coupler 11, the connecting end of the supporting plate 13 is in threaded connection with the screw rod 17, the servo motor 10 is fixedly connected with the main mounting plate 16, a slide rail 15 is arranged on the main mounting plate, the length direction of the slide rail 15 is consistent with the axial direction of the screw rod, and the supporting plate 13 is in sliding connection with the slide rail 15; the correcting device comprises a transverse correcting device, the transverse correcting device comprises two transverse correcting plates 18 which are vertically arranged and a positive and negative threaded rod 21 which is horizontally arranged, the two transverse correcting plates 18 are respectively arranged on two sides of a long through hole and are in sliding connection with the main mounting plate in the horizontal direction through a sliding device 24, the sliding device preferably selects a sliding rail and sliding block device, through holes are formed in the positions, on the same horizontal plane, of the two transverse correcting plates 18, nuts 20 are arranged at the through holes, two ends of the positive and negative threaded rod 21 respectively penetrate through the nuts 20 in threaded connection with the corresponding ends, a long through hole (not shown in the figure) is formed in the main mounting plate 16, the length direction of the long through hole is consistent with the axial direction of the screw rod 17, and the free end of the supporting plate 13 penetrates through the long through hole and is located between the two transverse correcting plates 18. Preferably, a longitudinal righting device can be further arranged, the longitudinal righting device comprises a longitudinal righting base 22 and a longitudinal righting rod 19, one end of the longitudinal righting base 22 is fixedly arranged on the main mounting plate, the other end of the longitudinal righting base is vertically and upwards provided with the longitudinal righting rod 19, the length direction of the longitudinal righting rod 19 is consistent with the axial direction of the screw rod, the longitudinal righting plate can move towards or away from the main mounting plate on the longitudinal righting base 22, a notch is formed in the end part of the free end of the supporting plate 13, and the longitudinal righting rod 19 can move in the notch. Preferably, the longitudinal righting base 22 is a hollow structure, a slide rod is arranged in the hollow structure, the longitudinal righting rod 19 is vertically connected with the slide rod, and the slide rod is connected with the hollow structure in a sliding manner. Still can set up lead screw support 12 respectively on main mounting panel 16, at the both ends of through-hole, lead screw 17 rotates for lead screw support 12 and connects, is equipped with the motor mounting panel in the bottom of main mounting panel 16, and the motor mounting panel sets up with main mounting panel 16 is perpendicular, and servo motor 10 fixes on motor mounting panel 23, and the outside of slide rail 15 is equipped with fixed plate 14, sets up this loading attachment on the support body of host computer through fixed plate 14.
Of course, other reciprocating lifting devices may be used to lift the pallet 13, such as a cylinder lift, a chain drive.
In the present invention, a buckle cover device having the following structure is preferably used: as shown in fig. 4-7, the box cover or box body is grasped by a grasping device (since the box body is usually fixed at a certain position in actual production and the box cover needs to be buckled on the box body, the box cover is taken as an example for explanation in the following description), and the grasping device c is driven by the displacing device to move to a specified position and press and buckle the box cover to the box body of the junction box.
The gripping device according to the invention comprises gripping elements 31 and connecting means, by means of which the gripping elements 31 are connected to the displacement means. The preferred connecting device comprises a connector 40 and a connector swinging device 29, the preferred connector swinging device is composed of a servo motor I42 and a swinging arm 41, one end of the swinging arm is connected with the output end of the servo motor I42, the other end of the swinging arm is connected with the connector 40, the output shaft of the servo motor I42 is used as a v-axis rotating shaft 30 and is rotationally arranged on a base body 43, as shown in figures 3 and 4, when the servo motor I rotates in a point rotation mode, the output shaft of the servo motor I can drive the connector 40 to swing relative to a vertical surface, and the connecting device has the advantages that when the buckling action is executed, one end of a horizontally placed box cover can be separated from a horizontal surface through the point rotation servo motor, so that the box cover and a box body of the junction box are inclined at an angle, the box cover is aligned with one part of the box body, the technical problem that a buckling device of the junction box cover cannot enter the junction box when the junction box is buckled directly upwards and downwards is solved, the buckling device is firmly connected with the box cover, and the junction box can be smoothly buckled with the box. It is preferable to adopt a coupling 40 having a structure including a frame body 44, a coupling fine-adjustment means 32, and a buffer means 46, wherein the coupling is connected to the grasping member 31 through the frame body 44, the rotation angle of the frame body 44 in the U-axis direction, i.e., the vertical direction, is adjusted by the coupling fine-adjustment means, so as to finely adjust the horizontal position of the box cover with respect to the box body of the junction box, and the coupling fine-adjustment means 32 is connected to the frame body 44 through the buffer means 46. The preferred fine adjustment device 32 for the joint consists of a U-axis servo motor and a slewing bearing 33, the output end of the U-axis servo motor 39 is connected with a frame body 44 through the slewing bearing, the U-axis servo motor is fixedly connected with a swing arm, so that the other end of the swing arm is fixedly connected with the joint, a buffer member 50 of the buffer device is arranged between the frame body 44 and the slewing bearing 33, and the buffer device preferably adopts the following structure and comprises a guide rod 48, a guide sleeve 49 and a buffer spring serving as the buffer member 50, the buffer spring is sleeved outside the guide rod 48, the guide sleeve is arranged on a bottom plate 47, and the spring is positioned between the bottom plate and the frame body and is connected above the bottom plate 44 through the slewing bearing.
Preferably, a sucker type gripping device is adopted, and the sucker component is connected with the joint through a frame body. Set up slewing bearing between u axle servo motor's output and support body, not only can improve the joint strength between motor and the support body, still can improve the clearance of shaft coupling, improve the gyration precision of whole support body to improve the position precision of lid and box body.
In the invention, the shifting device preferably comprises a vertical position adjusting device and a horizontal position adjusting device, the vertical position adjusting device can drive the grabbing part to lift, the horizontal position adjusting device can drive the grabbing part to move back and forth and left and right in the horizontal direction, and the relative positions of the box cover and the box body on the horizontal plane are adjusted. The output end of the vertical position adjusting device is connected to the base 43 to drive the base 43 to move, so as to drive the gripping device to lift, and the base guiding device 38, such as a sliding block and a sliding rail guiding device, is preferably disposed to improve the stability of the displacement of the base 43. The vertical position adjusting device 28 may be a cylinder driving device, or may be other lifting driving devices, such as a lifting driving device with a motor and a screw rod combined together, a lifting driving device with a motor and a transmission chain combined together, a rack and pinion lifting driving device, etc., and an output end of the lifting driving device is connected to the base 43. The horizontal position adjusting device is preferably a truss robot and comprises a suspension beam 37, an X-axis driving mechanism 27 for driving the grabbing device to move on an X axis and a Y-axis driving mechanism 26 for driving the suspension beam to move on a Y axis direction, the Y-axis driving mechanism drives the suspension beam 37 to move along the Y axis direction so as to drive the lifting mechanism and the grabbing part to move on the Y axis direction simultaneously, and the X-axis driving mechanism drives the vertical position adjusting device 28 and the grabbing part 31 to move on the suspension beam in the X axis direction. The lifting driving device and the guiding device are both arranged on the fixed seat and are arranged on the suspension beam through the fixed seat. Since the truss robot is a common device in the prior art, it is not described here.
During the use, X axle actuating mechanism and y axle actuating mechanism combined action drive grabbing device move the top of box body, and vertical position adjusting device adjusts the high distance between lid and the box body, adsorbs the lid by the sucking disc subassembly, through the angle of the gyration adjustment lid of u axle servo motor output shaft for the box body for the lid is just facing to the box body, then snatchs the part under vertical position adjusting device's effect and accomplishes the buckle closure operation. Because the connector swinging device is arranged in the invention, when the v-axis motor, namely the servo motor I42, rotates, the rotating shaft of the v-axis motor rotates to drive the swinging arm 41 to swing, so that the box cover inclines at a certain angle relative to the box body, the box cover and the box body are driven to approach each other by the vertical position adjusting device, one side of the buckle of the box cover is firstly contacted with one side of the box body and is displaced in the horizontal direction, the buckle is clamped into the clamping groove, then the box cover is driven to press downwards by the vertical position adjusting device, the box cover is gradually buckled with two side edges of the box body, and the other side of the box cover, which is opposite to the side of the box, is buckled, so that the integral buckling of the box cover and the box body is completed, and the butt joint of the box cover and the box body is convenient.
According to the invention, the suckers of the grabbing mechanism adopt pneumatic suckers, the pneumatic suckers complete rotation in the V-axis direction and rotation in the u-axis direction under the action of V-axis servo drive and u-axis servo drive, the slewing bearing can support the rotation in the u-axis direction and improve the position precision of the box cover and the box body, the buffer part plays a role in buffering the downward pressing between the suckers and the workpiece, and the precision and the success rate of the whole material taking work are improved.
The camera imaging positioning system is preferably selected, the camera is arranged on the frame body, the workbench is positioned in the frame body, the camera acquires the position information of the box body or the box cover and transmits the position information to the control system, the control system analyzes and processes the position information and transmits the position information to the horizontal position adjusting device and the fine adjusting device of the cover buckling device, and the position between the box body and the box cover is adjusted.
In the invention, a conveying part of the component positioning and conveying device 8 is preferably used as the workbench 4, the solar cell component is conveyed by the conveying device of the component positioning and conveying device and moves on a production line, the conveying device can transfer the solar cell component into or out of the rack body, the positioning device of the component positioning and conveying device 8 is used for conveying and positioning the solar cell component so that the solar cell component is stopped at a specified position, and as the box cover or the box body is arranged on the solar cell component, the box body or the box cover is conveyed to the displacement device when the solar cell component is conveyed in place, and the conveying device conveys the covered junction box out of the rack body to enter the next process; the feeding device 2 is arranged at one side of the workbench 4, receives the box cover or the box body, regulates the center line of the box cover or the box body and transmits the box cover or the box body to the grabbing device; the frame body is also used as a frame of the truss robot, the imaging device of the visual positioning system is arranged on the frame body and is positioned above the table top of the workbench, and the control system 1 is electrically connected with the feeding device 2, the buckle cover device, the visual positioning system 6 and the positioning transmission device 8 respectively.
The positions of the junction box and the box cover are positioned through the visual positioning system, the junction box and the box cover are converted into electric signals, the electric signals are transmitted to the control system, the control system drives the feeding device to feed, then the control system controls the gripping device to grip the box cover, the gripping device is driven by the shifting device to move to the position above the junction box, the angle is adjusted, then pressing and translation actions are carried out, and the cover buckling operation is completed.
Of course, the displacement means may take other configurations, such as a robot that grasps the joint to move the lid or case over the case or lid.
The operation of the capping machine of the present invention will be described below by taking an example of a preferred structure for understanding. Here, the case body is set on the table, and the case cover is fastened to the case body. When the box cover is in operation, the box cover is placed on the supporting plate, the positive and negative threaded rods 21 are rotated to drive the two transverse alignment plates to move synchronously in opposite directions or in reverse directions until the transverse alignment plates clamp the box cover, the longitudinal center line of the box cover is centered, the longitudinal aligning rod 19 of the longitudinal aligning device is adjusted to push the box cover to move towards the main mounting plate 16 and clamp the box cover between the longitudinal aligning rod 19 and the main mounting plate 16, the transverse center line of the box cover is aligned completely, the lifting device drives the supporting plate to rise to a certain height, the grabbing component grabs the box cover and is conveyed to the upper side of the table top under the drive of the vertical position adjusting device, the grabbing component and the box cover are moved to the upper side of the box body under the control of the control system, the angular precision of the box cover relative to the box body is adjusted through the rotation of the output shaft of the u-axis servo motor, the box cover and the box body are aligned, the swing arm is swung by the point rotation of the V-axis servo motor to swing arm to make the box cover and form a certain angle with the box body, the grabbing component and the box cover is driven by the vertical position adjusting device to move downwards to press the box cover obliquely on the box body, and then horizontally press the box cover to complete the action of the box cover.
The invention relates to a specific implementation mode of a method for automatically buckling a junction box, which is characterized in that a box cover is opposite to a box body, then the box cover and the box body are close to each other and are buckled into a whole.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various changes and modifications can be made without departing from the inventive concept of the present invention, and these changes and modifications are all within the scope of the present invention.
Claims (7)
1. An automatic cover buckling machine for a junction box is characterized by comprising a workbench, a frame body, a feeding device, a cover buckling device, a positioning system and an automatic control system; the workbench is used for arranging the box body or the box cover of the junction box, the cover buckling device comprises a gripping device and a shifting device, the gripping device is provided with a gripping part, the positioning system collects the position information of the box body or the box cover and transmits the information to the automatic control system, the automatic control system analyzes and processes the collected position information of the box body or the box cover, the feeding device comprises a transmission device, the box cover or the box body is transmitted to the gripping part of the gripping device by the transmission device, the gripping part grips the box cover or the box body, the shifting device drives the gripping part to shift under the control of the automatic control system to transfer the box cover or the box body to the upper part of the box body or the box cover, the shifting device drives the gripping part to descend to press the box cover or the box body on the box body or the box cover, the grabbing component is connected with a vertical position adjusting device through a connecting device, the connecting device comprises a joint (40) and a joint swinging device (29), the output end of the joint swinging device is connected with the joint through a swinging arm, the joint swinging device is arranged on a base body (43), the joint swinging device (29) drives the joint to swing relative to a vertical plane, the grabbing component (31) is connected with the joint (40) and is connected with the vertical position adjusting device through the connecting device, the joint comprises a frame body (44), a joint fine-tuning device (32) and a buffer device (46), the rotating angle of the frame body (44) in the U-axis direction, namely the vertical direction, is adjusted through the joint fine-tuning device, so that the horizontal position of the box cover relative to the box body or the box cover is finely adjusted, and the joint fine-tuning device (32) is connected with the frame body (44) through the buffer device (46) ) The utility model discloses a quick-witted, including conveyer transmission lid or box body, vertical position adjusting device, horizontal position adjusting device, lifting drive device, base, joint, support body (44), joint fine setting device, the other end of swing arm is connected to the joint, loading attachment is still including returning the device, before conveyer transmission lid or box body or back, by returning the device to the right lid or box body, the shifter includes vertical position adjusting device and horizontal position adjusting device, is driven by vertical position adjusting device and snatchs the part and go up and down and drive lid or box body and push down, by the removal of horizontal position adjusting device drive vertical position adjusting device, vertical position adjusting device include lift drive and guider, the pedestal is connected to lift drive's output, and the drive pedestal goes up and down under guider's effect, guider and lift drive all set up on the fixing base.
2. The automatic capping machine of claim 1 wherein the positioning system is a visual positioning system.
3. The automatic cover buckling machine for the junction box as claimed in claim 1, wherein the joint fine adjustment device comprises a U-axis servo motor (39) and a rotary support (33), an output end of the U-axis servo motor is connected with the frame body (44) through the rotary support, and a swing arm is fixedly connected with the U-axis servo motor, so that the other end of the swing arm is fixedly connected with the joint.
4. The automatic cover buckling machine for the junction box as claimed in claim 1, wherein the buffering device comprises a spring, a guide rod and a guide sleeve, the spring is arranged outside the guide rod, the guide sleeve is fixedly arranged on the bottom plate (47), the spring is positioned between the bottom plate and the frame body, the pivoting support is connected above the bottom plate (47), the vertical position adjusting device comprises a lifting driving device and a guiding device, the output end of the lifting driving device is connected with the base body, the driving base body is lifted under the action of the guiding device, the guiding device and the lifting driving device are both arranged on the fixed base, and the horizontal position adjusting device can drive the fixed base to move in the horizontal direction.
5. The automatic cover buckling machine for the junction box as claimed in claim 2, wherein the transmission device is arranged on one side of the main mounting plate, the righting device is arranged on the other side of the main mounting plate, and the transmission device comprises a supporting plate and a conveying driving device for driving the supporting plate to reciprocate; the correcting device comprises a transverse correcting device, the transverse correcting device comprises two transverse correcting plates and a positive and negative threaded rod, the transverse correcting plates are arranged on the main mounting plate in a sliding mode through a sliding device, two threaded ends of the transverse correcting plates are respectively in threaded connection with the transverse correcting plates, the positive and negative threaded rod and the two transverse correcting plates are respectively and vertically arranged, and the two transverse correcting plates can horizontally slide on the main mounting plate to be close to or far away from each other when the positive and negative threaded rod is rotated; the main mounting plate is provided with a long through hole longitudinally arranged in the length direction, the free end of the supporting plate penetrates through the long through hole and is positioned between the two transverse correcting plates, the conveying device is a lifting device, the transverse correcting plates are vertically arranged, the correcting device further comprises a longitudinal correcting device, the longitudinal correcting device comprises a longitudinal correcting base and a longitudinal correcting rod, the longitudinal correcting base is arranged below the supporting plate, the free end of the supporting plate is provided with a notch, one end of the longitudinal correcting rod penetrates through the notch, and the other end of the longitudinal correcting rod is connected with the longitudinal correcting base and can move and be fixed on the longitudinal correcting base; the transmission device is composed of a servo motor and a screw rod, the servo motor is fixedly connected with the screw rod through a coupler, a supporting plate is in threaded connection with the screw rod, sliding rails are arranged on two sides of the screw rod respectively and located on a main mounting plate, and the supporting plate is in sliding connection with the sliding rails through sliding blocks.
6. The automatic cover buckling machine for the junction box as claimed in claim 2, wherein the horizontal position adjusting device is a truss robot, the truss robot comprises a suspension beam, an X-axis drive and a Y-axis drive, the fixed seat is driven by the X-axis drive to move on the suspension beam, and the suspension beam is driven by the Y-axis drive to move on the Y-axis.
7. The automatic cover buckling machine for the junction box according to claim 1, further comprising a positioning transmission device (8), wherein the positioning transmission device (8) comprises a solar cell module positioning device and a transmission device, the transmission device is used for transmitting the solar cell module, the positioning device is used for positioning the solar cell module, and a box body or a box cover of the junction box is arranged on the solar cell module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710168628.6A CN106808184B (en) | 2017-03-21 | 2017-03-21 | Automatic cover buckling machine for junction box and automatic cover buckling method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710168628.6A CN106808184B (en) | 2017-03-21 | 2017-03-21 | Automatic cover buckling machine for junction box and automatic cover buckling method |
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| CN106808184A CN106808184A (en) | 2017-06-09 |
| CN106808184B true CN106808184B (en) | 2023-03-28 |
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| CN201710168628.6A Active CN106808184B (en) | 2017-03-21 | 2017-03-21 | Automatic cover buckling machine for junction box and automatic cover buckling method |
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| CN109570190B (en) * | 2018-11-19 | 2022-04-29 | 营口金辰机械股份有限公司 | Automatic disassembling method and device for waste crystalline silicon solar cell module junction box |
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| WO2022217505A1 (en) * | 2021-04-14 | 2022-10-20 | 磐安县科力软管有限公司 | Buckle conveying device |
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| CN114425689B (en) * | 2022-01-21 | 2023-12-29 | 苏州宏瑞达新能源装备有限公司 | Junction box cover assembling equipment |
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| CN116748826B (en) * | 2023-06-08 | 2024-01-19 | 苏州智巨源自动化科技有限公司 | Cover mounting machine |
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