CN205184250U - Soft PCB board subassembly automatic assembly of flat motor machine - Google Patents
Soft PCB board subassembly automatic assembly of flat motor machine Download PDFInfo
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- CN205184250U CN205184250U CN201520999396.5U CN201520999396U CN205184250U CN 205184250 U CN205184250 U CN 205184250U CN 201520999396 U CN201520999396 U CN 201520999396U CN 205184250 U CN205184250 U CN 205184250U
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Abstract
本实用新型公开了一种扁平马达软PCB板组件自动装配机,包括机架、可沿X、Y轴方向移动的移动平台、可沿Z轴方向升降的取料装置及可沿V轴方向移动的V轴模组,所述取料装置设置在可沿U轴方向移动的U轴模组上,所述V轴模组与传输线相接,所述移动平台、传输线、U轴模组及V轴模组均设置在机架上;本装配机生产效率高,装配品质好,节约劳动力使用成本,生产运行稳定,维护量小;改变了行业内数十年来依赖手工生产的现状,实现了自动化生产,提升了产品的市场。
The utility model discloses an automatic assembly machine for flat motor soft PCB board components, which comprises a frame, a mobile platform that can move along the directions of X and Y axes, a material picking device that can move up and down along the direction of the Z axis, and a device that can move along the direction of the V axis. The V-axis module, the reclaiming device is arranged on the U-axis module that can move along the U-axis direction, the V-axis module is connected with the transmission line, the mobile platform, the transmission line, the U-axis module and the V-axis The shaft modules are all set on the frame; this assembly machine has high production efficiency, good assembly quality, saves labor cost, stable production operation, and low maintenance; it has changed the status quo of relying on manual production in the industry for decades, and realized automation production, which enhances the market for the product.
Description
技术领域technical field
本实用新型属于装配设备领域,具体涉及一种扁平马达软PCB板组件自动装配机。The utility model belongs to the field of assembly equipment, in particular to an automatic assembly machine for flat motor soft PCB board components.
背景技术Background technique
扁平马达软PCB组件装配是手机振动马达中的主要工艺过程,目前扁平马达软PCB组件装配全部由人工来执行,不但装配效率低,而且需使用大量工人,是降低马达生产成本的一个较大障碍。The assembly of flat motor soft PCB components is the main process in mobile phone vibration motors. At present, the assembly of flat motor soft PCB components is all performed manually. Not only the assembly efficiency is low, but also a large number of workers are required, which is a big obstacle to reduce the production cost of motors. .
发明内容Contents of the invention
有鉴于此,本实用新型的目的在于提供一种可提高装配效率、降低工人劳动强度的扁平马达软PCB板组件自动装配机。In view of this, the purpose of this utility model is to provide an automatic assembly machine for flat motor soft PCB board components that can improve assembly efficiency and reduce labor intensity of workers.
为达到上述目的,本实用新型提供如下技术方案:一种扁平马达软PCB板组件自动装配机,包括机架、可沿X、Y轴方向移动的移动平台、可沿Z轴方向升降的取料装置及可沿V轴方向移动的V轴模组,所述取料装置设置在可沿U轴方向移动的U轴模组上,所述V轴模组与传输线相接,所述移动平台、传输线、U轴模组及V轴模组均设置在机架上。In order to achieve the above purpose, the utility model provides the following technical solutions: an automatic assembly machine for flat motor soft PCB board components, including a frame, a mobile platform that can move along the X and Y axis directions, and a reclaimer that can be lifted along the Z axis direction device and a V-axis module that can move along the V-axis direction, the reclaiming device is arranged on the U-axis module that can move along the U-axis direction, the V-axis module is connected with the transmission line, the mobile platform, The transmission line, the U-axis module and the V-axis module are all arranged on the frame.
进一步,所述移动平台、V轴模组与U轴模组均为丝杆机构,一端设有用于驱动丝杆转动的电机。Further, the mobile platform, the V-axis module and the U-axis module are all screw mechanisms, and one end is provided with a motor for driving the screw to rotate.
进一步,所述取料装置主要由丝杆机构与吸嘴组成,所述吸嘴设置在丝杆机构端部。Further, the material retrieving device is mainly composed of a screw mechanism and a suction nozzle, and the suction nozzle is arranged at the end of the screw mechanism.
进一步,还包括控制器与配电箱,所述控制器设置在机架上,所述配电箱设置在机架下方。Further, it also includes a controller and a distribution box, the controller is arranged on the rack, and the distribution box is arranged under the rack.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
(1)实现了自动化生产,节约了劳动力,在产能持平的情况下,将原来手工生产线所配备4名工人(生产35000PCS)减少至只配备1名操机工人(生产40000PCS),劳动力成本下降接近4倍,产能提高15%左右;(2)机械化装配,一致性好,合格率达到99.9%,增强了产品的市场竞争力;(3)采用人机对话界面,操作简单易学、易懂;采用在线监测及可编程控制器等系统,设备构成简单,调节灵活,安全性高,可实现多款产品通用,适用范围广;无大功率传动设备,基本达到了节能、环保要求。(1) Automated production has been realized and labor has been saved. In the case of the same production capacity, the original manual production line is equipped with 4 workers (production 35000PCS) is reduced to only 1 machine operator (production 40000PCS), and the labor cost is reduced by nearly 4 times, production capacity increased by about 15%; (2) mechanized assembly, good consistency, 99.9% pass rate, which enhances the market competitiveness of products; (3) adopts man-machine dialogue interface, easy to learn and understand; On-line monitoring and programmable controller and other systems, the equipment is simple in structure, flexible in adjustment, high in safety, can be used in a variety of products, and has a wide range of applications; without high-power transmission equipment, it basically meets the requirements of energy saving and environmental protection.
总的来说,本装配机生产效率高,装配品质好,节约劳动力使用成本,生产运行稳定,维护量小;改变了行业内数十年来依赖手工生产的现状,实现了自动化生产,提升了产品的市场。In general, this assembly machine has high production efficiency, good assembly quality, saves labor cost, stable production operation, and low maintenance; it has changed the status quo of relying on manual production in the industry for decades, realized automated production, and improved product quality. market.
附图说明Description of drawings
为了使本实用新型的目的、技术方案和有益效果更加清楚,本实用新型提供如下附图进行说明:In order to make the purpose, technical solutions and beneficial effects of the utility model clearer, the utility model provides the following drawings for illustration:
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式detailed description
下面将结合附图,对本实用新型的优选实施例进行详细的描述。The preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings.
如图所示,本实施例中的扁平马达软PCB板组件自动装配机,包括机架1、可沿X、Y轴方向移动的移动平台2、可沿Z轴方向升降的取料装置3及可沿V轴方向移动的V轴模组4,所述取料装置3设置在可沿U轴方向移动的U轴模组5上,所述V轴模组4与传输线6相接,所述移动平台2、传输线6、U轴模组5及V轴模组4均设置在机架1上。As shown in the figure, the automatic assembly machine for flat motor flexible PCB board components in this embodiment includes a frame 1, a mobile platform 2 that can move along the X and Y axis directions, a pick-up device 3 that can be lifted and lowered along the Z axis direction, and The V-axis module 4 that can move along the V-axis direction, the reclaimer 3 is arranged on the U-axis module 5 that can move along the U-axis direction, the V-axis module 4 is connected with the transmission line 6, and the The mobile platform 2 , the transmission line 6 , the U-axis module 5 and the V-axis module 4 are all arranged on the frame 1 .
具体的,人工将周转盘上的软PCB板组件放在移动平台2上,通过X、Y方向的移动,到达取料位处,取料装置3通过Z轴方向的升降运动将周转盘上的软PCB板组件取出;沿V轴方向输送的传输线4将下机壳组件输送至V轴模组上,U轴模组5在U轴方向上的移动,V轴模组与取料装置3配合移动,取料装置3将取出的软PCB板组件放置在下机壳组件上并逐一贴装。Specifically, the soft PCB assembly on the turntable is manually placed on the mobile platform 2, and through the movement in the X and Y directions, it reaches the pick-up position. The soft PCB board assembly is taken out; the transmission line 4 conveyed along the V-axis direction conveys the lower casing assembly to the V-axis module, the U-axis module 5 moves in the U-axis direction, and the V-axis module cooperates with the reclaiming device 3 Moving, the pick-up device 3 places the taken out soft PCB board components on the lower casing component and mounts them one by one.
在本实施例中,所述移动平台2、V轴模组4与U轴模组5均为丝杆机构,一端设有用于驱动丝杆转动的电机7。当然,此处的丝杆机构也可替换成其他可实现直线运动的机构。In this embodiment, the mobile platform 2 , the V-axis module 4 and the U-axis module 5 are all screw mechanisms, and one end is provided with a motor 7 for driving the screw to rotate. Of course, the screw mechanism here can also be replaced with other mechanisms capable of linear motion.
在本实施例中,所述取料装置3主要由丝杆机构与吸嘴组成,所述吸嘴设置在丝杆机构端部,此处的吸嘴为真空式吸嘴,吸取速度快且干净卫生。In this embodiment, the retrieving device 3 is mainly composed of a screw mechanism and a suction nozzle. The suction nozzle is arranged at the end of the screw mechanism. The suction nozzle here is a vacuum suction nozzle, and the suction speed is fast and clean. health.
在本实施例中,还包括控制器8与配电箱9,所述控制器8设置在机架1上,所述配电箱9设置在机架1下方,实现了功能的集成,便于工人操控。In this embodiment, it also includes a controller 8 and a distribution box 9, the controller 8 is arranged on the frame 1, and the distribution box 9 is arranged under the frame 1, which realizes the integration of functions and is convenient for workers manipulation.
最后说明的是,以上优选实施例仅用以说明本实用新型的技术方案而非限制,尽管通过上述优选实施例已经对本实用新型进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离本实用新型权利要求书所限定的范围。Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that it can be described in the form Various changes can be made in the above and in the details without departing from the scope defined by the claims of the present invention.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520999396.5U CN205184250U (en) | 2015-12-03 | 2015-12-03 | Soft PCB board subassembly automatic assembly of flat motor machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520999396.5U CN205184250U (en) | 2015-12-03 | 2015-12-03 | Soft PCB board subassembly automatic assembly of flat motor machine |
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| CN205184250U true CN205184250U (en) | 2016-04-27 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106808184A (en) * | 2017-03-21 | 2017-06-09 | 江苏博硕智能系统有限公司 | A kind of method of terminal box automatic cap fastening machine and automatic cover shutting |
| CN109746666A (en) * | 2017-01-03 | 2019-05-14 | 邓君 | A kind of bracket facilitating blanking continues kludge |
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2015
- 2015-12-03 CN CN201520999396.5U patent/CN205184250U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109746666A (en) * | 2017-01-03 | 2019-05-14 | 邓君 | A kind of bracket facilitating blanking continues kludge |
| CN106808184A (en) * | 2017-03-21 | 2017-06-09 | 江苏博硕智能系统有限公司 | A kind of method of terminal box automatic cap fastening machine and automatic cover shutting |
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Granted publication date: 20160427 |