CN106807650A - A kind of discharge and recharge and the automatic material picking machine and its operation method of dormancy test - Google Patents
A kind of discharge and recharge and the automatic material picking machine and its operation method of dormancy test Download PDFInfo
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- CN106807650A CN106807650A CN201710046751.0A CN201710046751A CN106807650A CN 106807650 A CN106807650 A CN 106807650A CN 201710046751 A CN201710046751 A CN 201710046751A CN 106807650 A CN106807650 A CN 106807650A
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- test
- carrier
- defective products
- rail
- picking machine
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- 238000012360 testing method Methods 0.000 title claims abstract description 108
- 239000000463 material Substances 0.000 title claims abstract description 47
- 230000005059 dormancy Effects 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims description 9
- 239000000523 sample Substances 0.000 claims abstract description 88
- 230000002950 deficient Effects 0.000 claims abstract description 55
- 125000004122 cyclic group Chemical group 0.000 claims abstract description 19
- 230000007306 turnover Effects 0.000 claims abstract description 4
- 238000005259 measurement Methods 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 4
- 238000004458 analytical method Methods 0.000 claims description 3
- 238000012093 association test Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 abstract description 10
- 230000010354 integration Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 230000006399 behavior Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/01—Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
Present invention is disclosed the automatic material picking machine that a kind of discharge and recharge and dormancy are tested, automatically controlled test cell, defective products culling unit and the carrier cyclic shift unit connected by base platform over-assemble, wherein the automatically controlled test cell is provided with processor, test probe and enters the manipulation portion of line parameter regulation and control to processor, and the defective products culling unit is provided with defective products storehouse, moves rail assembly and defective products chuck;The carrier cyclic shift unit is provided with four cylinders that reload on rectangular slide rail and correspondence slide rail four side on base platform;Slide rail is provided with quantity the carrier with turnover surplus, and whole carrier along slide rail the cyclic shift between upper material position, lower material position, test position and sequence wait position;It is controlled that each motor unit bus accesses processor.Using automatic material picking machine of the invention, the efficiency of product automation detection is improve conscientiously, liberated human cost.And the automatic material picking machine degree of integration is high, equipment volume is compact, it is easy to industrialization popularization and local maintaining.
Description
Technical field
The present invention relates to a kind of automatic test sorting arrangement, more particularly to one kind discharge and recharge and dormancy are carried out for product
Take into account the automatic material picking machine of test.
Background technology
Developing rapidly and apply popularization with electronics technology, the every aspect of present people life cannot be from
Open passive electrical devices or all kinds of devices.And used as the core devices of this kind equipment, the performance advantage of accumulator is determined and set
Standby service life and user experience.For this such device products similar to accumulator needs experience to fill after production is completed
Many-sided high accuracy such as electricity, electric discharge, dormancy, frequency test can finished product input application.And the detection of traditional such product
Way relatively lags behind, thus time-consuming mostly using artificial one by onechecking, the inefficiency of test and defective products sorting.Nothing
Method meets the demand of large-scale production.
The content of the invention
In view of the defect that above-mentioned prior art is present, the purpose of the present invention is to propose to a kind of discharge and recharge and dormancy test from
Dynamic material picking machine and its operation method, solve the problems, such as product all events, efficient detection, sorting.
Above-mentioned first purpose of the invention, its technical solution being achieved is:A kind of discharge and recharge and dormancy are surveyed
The automatic material picking machine of examination, it is characterised in that:Automatically controlled test cell that the automatic material picking machine is connected by base platform over-assemble, no
Non-defective unit culling unit and carrier cyclic shift unit are constituted, wherein the automatically controlled test cell be provided with manipulation portion, test probe and
Association test probe actuation and reception processing test probe data and judge non-defective unit whether processor, and manipulation portion signal connects
Enter processor and enter line parameter regulation and control;
The defective products culling unit is provided with defective products storehouse, half bag around defective products storehouse and three axles orthogonal shifting rail assembly and dress
It is connected to the defective products chuck moved on rail assembly;
The carrier cyclic shift unit is provided with rectangular slide rail on base platform and the left side on correspondence slide rail four side is reloaded
Cylinder, the right side reload cylinder, the preceding cylinder that reloads, after reload cylinder;Slide rail is provided with quantity the carrier with turnover surplus, and entirely
The driven test position in four moving back and forth of the cylinder that reloads along slide rail below upper material position, lower material position, test probe of portion's carrier
And sequence waits cyclic shift between position.
Also, rail assembly, defective products chuck, the equal bus of respective drive end of four cylinders that reload of moving accesses processor
It is controlled.
Further, set by the automatically controlled test cell test probe comprising along slide rail arrange charging measurement probe,
Discharge test probe and dormancy test probe, and three kinds of test probes are driven flat towards base in processor and respective Z axis shifting rail
Platform moving back and forth.
Further, base platform integral middle shaping be provided with Z axis to vertical wall, three kinds of tests visit
The respective Z axis of pin move rail positioning and are secured on the vertical wall.
Yet further, the end of the test probe is provided with and is oriented to pointed nose easy to plug.
Further, the automatically controlled test cell is provided with electric cabinet, and the manipulation portion is on electric cabinet one side
Button knob control panel, touch screen or both multiplexing assembly.
Further, the shifting rail assembly includes X-axis rail chain, Y-axis rail chain and Z axis rail chain, and X-axis rail chain, Y-axis rail catenary suspension
Sky on the base platform, the defective products chuck it is driven along the movement of each axle rail chain, positioning travel to and fro between carrier and defective products storehouse it
Between.
Further, the bottom corner of the base platform is provided with adjustable for height leg, and the left side is reloaded cylinder and the right side
The cylinder that reloads located at base platform top surface and respective different two ends in correspondence slide rail one side long, it is described before reload cylinder and after change
Material cylinder is located at the hanging place in base platform bottom surface and respective correspondence one short side of slide rail.
Further, the bottom correspondence test probe position of the base platform is provided with the positioning gas of fixed carrier
Cylinder.
Above-mentioned second purpose of the invention, its technical solution being achieved:A kind of discharge and recharge and dormancy are tested
Operation method, realized based on above-mentioned automatic material picking machine, and test probe includes the charging measurement probe, electric discharge arranged along slide rail
Test probe and dormancy test probe, it is characterised in that including step:
Ith, line parameter is entered to the processor of automatically controlled test cell by manipulation portion, setting processing device is under unit testing efficiency
Interworking action between each respective drive end for moving rail assembly, defective products chuck, four cylinders that reload, and start automatic material picking machine
Each unit;
IIth, carrier cyclic shift on slide rail, and material position carries out tested sample by outside loader to carrier on default
Charging;
IIIth, carrier cyclic shift on slide rail, test probe is driven to move rail towards base platform cycle in processor and respective Z axis
Property moving back and forth repeatedly, when the carrier for being loaded with tested sample moves to each test position position, test probe insertion tested sample enter
Row test simultaneously reclaims the signal data of test result, and test the analysis of probe preprocessor when any one tested sample traversal is whole
Whether judge non-defective unit;
IVth, for being judged to the tested sample of defective products, the controlled clamp of defective products chuck of defective products culling unit is bad to be treated
Test sample part, and be transported to defective products storehouse by moving rail assembly and collect, for the tested sample for being judged to non-defective unit, retain and with carrier
It is moved to lower material position, discharging.
Further, the bottom correspondence in the base platform is tested probe position and sets positioning cylinder, and will be fixed
The drive end of position cylinder accesses processor, in step III when the carrier for being loaded with tested sample moves to each test position, positioning cylinder
Start in the lump, fix the carrier.
The protrusion of automatic material picking machine of the invention innovates effect and is:Include automatically controlled test, defective products point by rationalizing to build
Automated job by the relevant parameter for needing input test in an equipment, only with the space cycle displacement of carrier is picked, conscientiously
The efficiency of product automation detection is improve, human cost has been liberated.And the automatic material picking machine degree of integration is high, equipment volume
It is compact, it is easy to industrialization popularization and local maintaining.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of automatic material picking machine of the invention.
Fig. 2 is the positive structure diagram of automatic material picking machine shown in Fig. 1.
Specific embodiment
The purpose of the present invention, advantage and feature, by by the non-limitative illustration of preferred embodiment below carry out diagram and
Explain.These embodiments are only the prominent examples using technical solution of the present invention, it is all take equivalent or equivalent transformation and
The technical scheme of formation, all falls within the scope of protection of present invention.
Designer of the present invention is directed to the low problem of Traditional Man manual test, sort efficiency, through creative research simultaneously
A kind of automatic material picking machine of discharge and recharge and dormancy test for proposing is innovated, and further provides the operation method of the equipment.From
And provide effective technical solution for existing energy storage device carries out non-defective unit detection and defective products sorting.
The dimensional structure diagram of the automatic material picking machine of the discharge and recharge as depicted in figs. 1 and 2 and dormancy test and face
Structural representation is visible, automatically controlled test cell 2 that generally the automatic material picking machine is connected by the over-assemble of base platform 1, bad
Product culling unit 3 and carrier cyclic shift unit 4 are constituted, and the design innovatively integrates the separate unit of those Various Functions
As a packaged equipment, the comprehensive function for making it possess Aulomatizeted Detect and sorting.
From the point of view of the refinement structure of each component units, such as figure is that the automatically controlled test cell 2 first is provided with manipulation in embodiment
Portion 21, test probe and association test probe actuation and reception processing test probe data and judge non-defective unit whether processor
(Internal components are not shown, and it can be microprocessor, it is also possible to industry PC processor).In more detail, the automatically controlled test cell 2
Set test probe includes charging measurement probe 22a, discharge test probe 22b and dormancy the test probe arranged along slide rail
22c, and three kinds of test probes are driven moves rail 22 towards the moving back and forth of base platform 1 in processor and respective Z axis.Here, it is preferred that
Mode be three kinds of test probes synchronization action when detection operation is carried out, the testing sample in different carriers is distinguished
Test, and after working as carrier stepping displacement, one of test probe starts special detection to new testing sample, and another two is surveyed
Souning out testing sample of the pin then to having experienced his detection before carries out the detection of correspondence new projects(I.e. charge, electric discharge, dormancy it
One).
The automatically controlled test cell 2 is provided with electric cabinet 23, wherein being integrated with all kinds of devices being associated with processor.And the behaviour
Control portion 21 is the multiplexing group of button knob control panel 21a, touch screen 21b on the one side of electric cabinet 23 or both
Part.The signal of manipulation portion 21 accesses processor and enters line parameter regulation and control;So as to meet different job requirements, can be by staff's spirit
Regulation and control living.
As further optimization design, the integral middle of base platform 1 shaping be provided with Z axis to vertical wall 11, on
The respective Z axis shifting positioning of rail 22 for stating three kinds of test probes is secured on the vertical wall 11, so as to lift test probe movement
Synchronous, alignment.And for the ease of the accuracy and fairness of lifting test probe grafting, the end of those test probes sets
Have and be oriented to pointed nose easy to plug, it is to avoid cause to test because of trickle dislocation probe cannot grafting, break product or probe
Situation occurs.
Secondly, above-mentioned defective products culling unit 3 is provided with defective products storehouse 31, half bag is around defective products storehouse 31 and three axles are orthogonal
Move rail assembly 32 and be secured to the defective products chuck 33 moved on rail assembly.The shifting rail assembly includes X-axis rail chain, Y-axis rail chain and Z
Axle rail chain, and X-axis rail chain, Y-axis rail chain are vacantly on the base platform 1.Thus then the defective products chuck 33 can be with driven along each
The movement of axle rail chain, positioning are travelled to and fro between carrier and defective products storehouse 31.
Finally, above-mentioned carrier cyclic shift unit 4 is provided with rectangular slide rail 41 and correspondence slide rail on base platform 1
The left side on 41 4 sides reload cylinder 43a, the right side reload cylinder 43b, the preceding cylinder 43c that reloads, after reload cylinder 43d;Slide rail 31 is provided with
There is the carrier 42 of turnover surplus in quantity, and whole carrier it is driven in four moving back and forth of the cylinder that reloads along slide rail in feeding
Test position C and sequence below position A, lower material position B, test probe wait cyclic shift between position;Also, above-mentioned shifting rail assembly
32nd, the equal bus access processor of the respective drive end of 33, four cylinders that reload of defective products chuck is controlled.As the presently preferred embodiments
Further perfect, the bottom corner of the base platform 1 is provided with adjustable for height leg 12, and cylinder 43a is reloaded on the left side and the right side is reloaded
Cylinder 43b located at the top surface of base platform 1 and respective different two ends in correspondence slide rail one side long, and before reload cylinder 43c and after
The cylinder 43d that reloads is located at the hanging place in the bottom surface of base platform 1 and respective correspondence one short side of slide rail.Thus, four it is circumferentially distributed
Reloading, Each performs its own functions for cylinder, and the carrier cyclic shift on slide rail is driven by the moving back and forth of coordinated.And the coordinated
Moving back and forth depend on processor rationalization drive speed go out.Additionally, where the bottom correspondence test probe of the base platform 1
Position is provided with the positioning cylinder 44 of fixed carrier.
It is how to realize Aulomatizeted Detect and the sorting of measuring samples based on the preferred embodiment of above-mentioned automatic material picking machine
, below then provides the detailed operation method of the device.By the procedural description of links, it is clearly understood that arriving it
Have the technical effect that really attainable.
Its operation steps is as follows:Ith, line parameter is entered to the processor of automatically controlled test cell by manipulation portion, at setting
Interworking of the reason device under the unit testing efficiency between each respective drive end for moving rail assembly, defective products chuck, four cylinders that reload
Action, and start automatic material picking machine each unit;IIth, carrier cyclic shift on slide rail, and on default material position by outside
Loader carries out the charging of tested sample to carrier;IIIth, carrier cyclic shift on slide rail, test probe it is driven in processor and
Respective Z axis move rail towards base platform periodically moving back and forth repeatedly, when the carrier for being loaded with tested sample moves to each test position
Positioning, test probe insertion tested sample are tested and are reclaimed the signal data of test result, and when any one tested sample
All whether the analysis of test probe preprocessor judges non-defective unit to traversal;IVth, for being judged to the tested sample of defective products, defective products
The bad tested sample of the controlled clamp of defective products chuck of culling unit, and be transported to defective products storehouse by moving rail assembly and collect,
For the tested sample for being judged to non-defective unit, retain and be moved to lower material position, discharging with carrier.
Distinguishingly, there is the displacement of carrier during probe grafting product to be checked and accident to avoid testing in preferred scheme
Generation damage of product, therefore the bottom correspondence in base platform is tested probe position and sets positioning cylinder, and by positioning cylinder
Drive end access processor, in step III when the carrier for being loaded with tested sample moves to each test position, positioning cylinder is opened in the lump
Dynamic, fixed carrier.
It should be noted that above-mentioned steps I to step IV without strict sequencing, simply to corresponding operation and real
Border operation has carried out the elaboration classified by step, and spy please understand.
The embodiment detailed description for sum up combining diagram is visible, and the prominent innovation effect of the automatic material picking machine of the present invention is:It is logical
Cross to rationalize to build and include that automatically controlled test, defective products sorting and the space cycle displacement of carrier need input in an equipment, only
Automated job by the relevant parameter of test, improves the efficiency of product automation detection conscientiously, has liberated human cost.And
And the automatic material picking machine degree of integration is high, equipment volume is compact, it is easy to industrialization popularization and local maintaining.
All technical sides that the present invention still has numerous embodiments, all use equivalents or an equivalent transformation and formed
Case, is within the scope of the present invention.
Claims (10)
1. the automatic material picking machine that a kind of discharge and recharge and dormancy are tested, it is characterised in that:The automatic material picking machine is by base platform
Automatically controlled test cell, defective products culling unit and carrier cyclic shift unit composition that assembling connects, wherein the automatically controlled test
Unit is provided with manipulation portion, test probe and association test probe actuation and reception processing test probe data and whether judges non-defective unit
Processor, manipulation portion signal access processor enter line parameter regulation and control;
The defective products culling unit is provided with defective products storehouse, half bag around defective products storehouse and three axles orthogonal shifting rail assembly and dress
It is connected to the defective products chuck moved on rail assembly;
The carrier cyclic shift unit is provided with rectangular slide rail on base platform and the left side on correspondence slide rail four side is reloaded
Cylinder, the right side reload cylinder, the preceding cylinder that reloads, after reload cylinder;Slide rail is provided with quantity the carrier with turnover surplus, and entirely
The driven test position in four moving back and forth of the cylinder that reloads along slide rail below upper material position, lower material position, test probe of portion's carrier
And sequence waits cyclic shift between position;
Also, rail assembly, defective products chuck, the equal bus of respective drive end of four cylinders that reload of moving accesses processor and receives
Control.
2. the automatic material picking machine that discharge and recharge and dormancy are tested according to claim 1, it is characterised in that:The automatically controlled test is single
Test probe set by unit includes the charging measurement probe, discharge test probe that are arranged along slide rail and dormancy test probe, and three
Kind test probe is driven to move rail towards base platform moving back and forth in processor and respective Z axis.
3. the automatic material picking machine that discharge and recharge and dormancy are tested according to claim 2, it is characterised in that:In the base platform
Portion be integrally formed be provided with Z axis to vertical wall, the respective Z axis of three kinds of test probes move rail positioning be secured to it is described vertically
On wall.
4. the automatic material picking machine that the discharge and recharge according to claim 1,2 or 3 and dormancy are tested, it is characterised in that:The survey
The end for souning out pin is provided with guiding pointed nose easy to plug.
5. the automatic material picking machine that discharge and recharge and dormancy are tested according to claim 1, it is characterised in that:The automatically controlled test is single
Unit is provided with electric cabinet, and the manipulation portion is button knob control panel, touch screen or two on electric cabinet one side
The multiplexing assembly of person.
6. the automatic material picking machine that discharge and recharge and dormancy are tested according to claim 1, it is characterised in that:The shifting rail assembly bag
The chain of rail containing X-axis, Y-axis rail chain and Z axis rail chain, and X-axis rail chain, Y-axis rail chain are vacantly on the base platform, the defective products chuck
It is driven to be travelled to and fro between carrier and defective products storehouse along the movement of each axle rail chain, positioning.
7. the automatic material picking machine that discharge and recharge and dormancy are tested according to claim 1, it is characterised in that:The base platform
Bottom corner is provided with adjustable for height leg, and cylinder is reloaded on the left side and the right side is reloaded cylinder is located at base platform top surface and each right
The two ends for answering one side long of slide rail different, it is described before reload cylinder and after reload cylinder located at the hanging place in base platform bottom surface and each
From correspondence one short side of slide rail.
8. the automatic material picking machine that discharge and recharge and dormancy are tested according to claim 1, it is characterised in that:The base platform
Bottom correspondence test probe position is provided with the positioning cylinder of fixed carrier.
9. the operation method of a kind of discharge and recharge and dormancy test, is realized based on automatic material picking machine described in claim 1, and test is visited
Pin includes the charging measurement probe, discharge test probe that are arranged along slide rail and dormancy test probe, it is characterised in that including step:
Ith, line parameter is entered to the processor of automatically controlled test cell by manipulation portion, setting processing device is under unit testing efficiency
Interworking action between each respective drive end for moving rail assembly, defective products chuck, four cylinders that reload, and start automatic material picking machine
Each unit;
IIth, carrier cyclic shift on slide rail, and material position carries out tested sample by outside loader to carrier on default
Charging;
IIIth, carrier cyclic shift on slide rail, test probe is driven to move rail towards base platform cycle in processor and respective Z axis
Property moving back and forth repeatedly, when the carrier for being loaded with tested sample moves to each test position position, test probe insertion tested sample enter
Row test simultaneously reclaims the signal data of test result, and test the analysis of probe preprocessor when any one tested sample traversal is whole
Whether judge non-defective unit;
IVth, for being judged to the tested sample of defective products, the controlled clamp of defective products chuck of defective products culling unit is bad to be treated
Test sample part, and be transported to defective products storehouse by moving rail assembly and collect, for the tested sample for being judged to non-defective unit, retain and with carrier
It is moved to lower material position, discharging.
10. the operation method that discharge and recharge and dormancy are tested according to claim 9, it is characterised in that:In the base platform
Bottom correspondence test probe position positioning cylinder is set, and the drive end of positioning cylinder is accessed into processor, step III
In when the carrier for being loaded with tested sample moves to each test position, positioning cylinder starts in the lump, the fixation carrier.
Priority Applications (1)
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CN201710046751.0A CN106807650A (en) | 2017-01-22 | 2017-01-22 | A kind of discharge and recharge and the automatic material picking machine and its operation method of dormancy test |
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CN201710046751.0A CN106807650A (en) | 2017-01-22 | 2017-01-22 | A kind of discharge and recharge and the automatic material picking machine and its operation method of dormancy test |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110193470A (en) * | 2019-05-24 | 2019-09-03 | 浙江恩鸿电子有限公司 | A kind of mutual inductor detects screening installation automatically |
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CN106293858A (en) * | 2016-09-14 | 2017-01-04 | 深圳市海能达通信有限公司 | A kind of PCBA intelligence recording device |
CN206550020U (en) * | 2017-01-22 | 2017-10-13 | 江苏安纳金机械有限公司 | A kind of automatic material picking machine of discharge and recharge and dormancy test |
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