CN106760165A - A kind of anti-separation heat-insulation wall plate and manufacture craft - Google Patents

A kind of anti-separation heat-insulation wall plate and manufacture craft Download PDF

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Publication number
CN106760165A
CN106760165A CN201710038523.9A CN201710038523A CN106760165A CN 106760165 A CN106760165 A CN 106760165A CN 201710038523 A CN201710038523 A CN 201710038523A CN 106760165 A CN106760165 A CN 106760165A
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CN
China
Prior art keywords
layer
mortar
plate
insulation
panel
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CN201710038523.9A
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Chinese (zh)
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CN106760165B (en
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肖国庆
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重庆泰的绿色新材有限公司
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/288Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels

Abstract

The invention discloses a kind of anti-separation heat-insulation wall plate, it is layer structure, it is made up of the insulating, inner panel, intermediate layer, outside plate, grid cloth and the panel that set gradually, insulating is pasted onto on inner panel, intermediate layer and panel are made of mortar, some through holes are drilled with outside plate, surface layer is integral with intermediate layer molten bonding through through hole by mortar.The present invention is directly prepared into surface layer by with the mortar with intermediate layer homogeneity, and in the way of being drilled on outside plate so that surface layer and intermediate layer directly combine together, and each layer of wallboard that effectively prevent layer structure is separated from each other;It can in addition contain be directly added into the surface layer that coloring agent is made colour in the mortar of surface layer, decorative effect is directly played;Using aluminium foil as insulating, have the advantages that lightweight, easy setting and effect of heat insulation are good, concrete-based polyphenylene heat-insulating granules are added in the mortar in intermediate layer, the heat-proof quality of wallboard can be further improved, while mitigating the weight of wallboard.

Description

A kind of anti-separation heat-insulation wall plate and manufacture craft
Technical field
The invention belongs to building materials field, more particularly to a kind of anti-separation heat-insulation wall plate and manufacture craft.
Background technology
Wallboard as a kind of building materials, be widely used in it is modern build engineering, be divided into lining and outer according to using function The major class of wallboard two.Using layer structure present wallboard more, but the wallboard of layer structure can produce each layer using after long Between depart from, have a strong impact on construction quality.
The content of the invention
In view of the shortcomings of the prior art, the technical problems to be solved by the invention be to provide a kind of anti-separation heat-insulation wall plate and Manufacture craft.
Technical scheme is as follows:A kind of anti-separation heat-insulation wall plate, the anti-separation heat-insulation wall plate is layer structure, institute Insulating, inner panel, intermediate layer, outside plate, grid cloth and panel of the anti-separation heat-insulation wall plate by setting gradually is stated to constitute, it is described Insulating is pasted onto on the inner panel, and the intermediate layer and panel are made of mortar, are drilled with the outside plate some Through hole, surface layer is integral with the intermediate layer molten bonding through the through hole by mortar.
Using above technical scheme, when in use, insulating will be located inside wall whole anti-separation heat-insulation wall plate, The heat exchange degree of both sides is reduced, plays a part of heat-insulation and heat-preservation.Inner panel and outside plate play a part of support frame, help middle Formable layer and fixation, while surface layer and intermediate layer use mortar, allow it mutually to merge, and are fused in surface layer and intermediate layer After one, good fixation is just served to outside plate, prevent from separating.
Further, in order to from effect of heat insulation, more preferably, the more material of lightweight, the insulating is made up of aluminium foil.
Further, in order that the through hole obtained on whole outside plate keeps certain density, and then surface layer and intermediate layer fusion are ensured The fastness of connection, the through hole on outside plate is arranged in matrix, and the distance between two neighboring through hole is 7cm-15cm, each through hole A diameter of 1cm-2cm.
Further, it is being dissolved into intermediate layer to ensure the mortar of surface layer, is there is enough fastnesses, institute when being attached The depth for stating through hole is 1st/to two/3rds of the intermediate layer thickness.
A kind of technique for making above-mentioned anti-separation heat-insulation wall plate, is characterised by comprising the following steps:
It is a, respectively as the inner panel and outside plate and this is interior from two pieces of fiber calcium silicate boards of size and shape identical Plate and outside plate are vertically installed on pre-designed mould, and are spliced into one by the cheek board and Side Template with the mould The box body of individual upper end open;
B, by grouter one step up in pour into mortar in the box body that obtains, while to entering into the box body Mortar be stirred, it is ensured that mortar is evenly distributed in the box body, forms the good intermediate layer of a compactness;
After the completion of mortar is poured into c, previous step, the upper end open of the box body is sealed with another piece of Side Template, help institute State middle formable layer;
D, the box body that will be obtained in previous step are removed and kept flat, and initial set is being started for making the mortar in the intermediate layer Afterwards, with drilling machine from the outside plate to the intermediate layer internal drilling;
E, the outside plate outer surface obtained in previous step laying grid cloth, then install for making at the edge of outside plate The frame mold of surface layer is stated, mortar is squeezed into after installing in the frame mold again, and it is floating, form the surface layer;
F, form removal are simultaneously conserved;
After the completion of g, maintenance, insulating is pasted on the surface of the inner panel.
Further, as needed, the surface layer with color is directly prepared into, in described step e, as needed to for making Coloring agent is added in the mortar of the surface layer.
Further, in order to improve the heat-insulating property of whole product, and weight is mitigated simultaneously, in the step b and step e Concrete-based polyphenylene heat-insulating granules are added in mortar.
Beneficial effect:The present invention is reasonable in design and is easy to production, and face is directly prepared into by with the mortar with intermediate layer homogeneity Layer, and in the way of being drilled on outside plate so that surface layer and intermediate layer directly combine together, and effectively prevent layer structure Each layer of wallboard be separated from each other;It can in addition contain be directly added into the surface layer that coloring agent is made colour in the mortar of surface layer, directly Play decorative effect;Using aluminium foil as insulating, have the advantages that lightweight, easy setting and effect of heat insulation are good, Concrete-based polyphenylene heat-insulating granules are added in the mortar in intermediate layer, the heat-proof quality of wallboard can be further improved, while mitigating wallboard Weight.
Brief description of the drawings
Fig. 1 is of the invention regarding structural representation.
Fig. 2 is decomposition texture schematic diagram of the invention.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and examples:
A kind of anti-separation heat-insulation wall plate as depicted in figs. 1 and 2, the anti-separation heat-insulation wall plate is layer structure, by successively The insulating 1 of setting, inner panel 2, intermediate layer 3, outside plate 4, grid cloth 6 and panel 5 are constituted.Insulating 1 is by being preferably The good aluminium foil of light weight, effect is made, and the insulating 1 that aluminium foil is made directly sticks with glue on inner panel 2.The He of intermediate layer 3 Panel 5 is made of mortar, and some through hole 4a are drilled with outside plate 4, and the through hole 4a on outside plate 4 arranges in matrix, two neighboring The distance between through hole 4a is 7cm-15cm, a diameter of 1cm-2cm of each through hole 4a.In the present embodiment, between through hole 4a Away from preferably 10cm, the pore size of through hole 4a is preferably 2cm.The depth of through hole 4a is arrived for 1/3rd of the thickness of intermediate layer 3 1/2nd.It is in the present embodiment 1/2nd.Surface layer 5 is integral with the molten bonding of intermediate layer 3 through through hole 4a by mortar.
Present invention additionally comprises the manufacture craft of above anti-separation heat-insulation wall plate, the method comprises the following steps:
A, from two pieces of fiber calcium silicate boards of size and shape identical respectively as the inner panel 2 and outside plate 4, and should Inner panel 2 and outside plate 4 are vertically installed on pre-designed mould, and are spliced by the cheek board and Side Template with the mould Into a box body for upper end open;
B, by grouter one step up in pour into mortar in the box body that obtains, while to entering into the box body Mortar be stirred, it is ensured that mortar is evenly distributed in the box body, forms the good intermediate layer 3 of a compactness, in order to Performance is improved, concrete-based polyphenylene heat-insulating granules are added in mortar;
After the completion of mortar is poured into c, previous step, the upper end open of the box body is sealed with another piece of Side Template, help institute Intermediate layer 3 is stated to be molded;
D, the box body that will be obtained in previous step are removed and kept flat, and are started just for making the mortar in the intermediate layer 3 After solidifying, with drilling machine from the outside plate 4 to the internal drilling of the intermediate layer 3;
E, the outer surface of outside plate 4 obtained in previous step laying grid cloth 6, then install for making at the edge of outside plate 4 Make the frame mold of the surface layer 5, squeeze into mortar after installing in the frame mold again, and it is floating, the surface layer 5 is formed, Mortar for making surface layer 5 adds concrete-based polyphenylene heat-insulating granules, and adds coloring agent as needed;
F, form removal are simultaneously conserved;
After the completion of g, maintenance, insulating 1 is pasted on the surface of the inner panel 2.
Principle of the invention is the surface layer 5 that wallboard has been directly prepared into using mortar, while being also adopted by mortar is made wallboard Intermediate layer 3 between upper outside plate 4 and inner panel 2, and multiple through hole 4a is bored on outside plate 4 realize on surface layer 5 and the material of intermediate layer 3 Combine together, and with this prevent the wallboard of layer structure per Rotating fields between be mutually disengaged, influence construction quality.In conduct The industrial coloring agent that shades of colour can also be as needed directly added into the mortar of surface layer 5 directly forms colorful surface layer, solves Determine follow-up decorative concerns, it is very easy to use.Fiber calcium silicate board with its density it is small, moistureproof, mothproof, fire prevention, it is mould proof with Processability is good, intensity is high, drying shrinkage bulking and deflection deformation is small etc. that various premium properties are used as outside plate and 4 inner panels 2, except Meet well beyond the performance needed as high-quality building materials, be also convenient for being processed further aborning.In intermediate layer 3 In the production process of the mortar of surface layer 5, concrete-based polyphenylene granule is added according to a certain percentage so that whole wallboard further has Thermal insulation good heat-insulation effect and the advantage from heavy and light.From aluminium foil inner panel 2 is affixed directly to as the material of heat insulation layer Surface, with effect is good, light weight and maneuverable advantage.
In manufacture craft of the invention, step a by mould by inner panel 2 and the fixed in position of outside plate 4 it is good after, slided with track Car is carried it to be got to below grouter.Mortar in grouter entered realization proportioning and modulated, and added concrete-based polyphenylene Grain, directly irrigates from top to bottom.While perfusion, take advantage of mortar still in liquid state, workman with agitating device ceaselessly Stirring, on the one hand releases the air in mortar, improves the compactness of mortar material, on the other hand also cause mortar and inner panel 2 and The close adhesion of outside plate 4, it is ensured that the quality of the wallboard being made.Inner panel 2 and outside plate 4 are helped by the cheek board and Side Template on mould Intermediate layer 3 is molded, and because the wallboard in the present invention is spliced wallboard, monolithic wallboard is a concatenation unit.Therefore two Block Side Template is trapezoidal, and trapezoidal boss and groove is also distinguished at the corresponding both ends in intermediate layer.When the mortar in intermediate layer After starting initial set, the mobility of mortar can weaken, and be easy to rig from outside plate 4 to intermediate layer internal drilling.Drilling shape on outside plate 4 Into through hole 4a, and the depth of drilling is 1st/1 to two/3rds of the thickness of intermediate layer 3, is easy to the mortar of surface layer 5 deeply to fill Note in intermediate layer 3.The eyelet for getting out is arranged in matrix, and spacing is between 7cm-15cm, by ensure certain density come So that surface layer 5 and intermediate layer 3 are merged enough to firm, while can not bore the structural strength of too many influence outside plate 4 again.Single through hole A diameter of 1cm-2cm, it is ensured that the mortar cylinder of formation has certain intensity.
Preferred embodiment of the invention described in detail above.It should be appreciated that one of ordinary skill in the art without Need creative work just can make many modifications and variations with design of the invention.Therefore, all technologies in the art Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea Technical scheme, all should be in the protection domain being defined in the patent claims.

Claims (7)

1. a kind of anti-separation heat-insulation wall plate, the anti-separation heat-insulation wall plate is layer structure, it is characterised in that:The anti-separation insulation Wallboard is by insulating (1), inner panel (2), intermediate layer (3), outside plate (4), grid cloth (6) and panel (5) structure for setting gradually Into, the insulating (1) is pasted onto on the inner panel (2), and the intermediate layer (3) and panel (5) are made of mortar, Some through holes (4a) are drilled with the outside plate (4), surface layer (5) passes through the through hole (4a) and the intermediate layer (3) by mortar Molten bonding is integral.
2. anti-separation heat-insulation wall plate as claimed in claim 1, it is characterised in that:The insulating (1) is made up of aluminium foil.
3. anti-separation heat-insulation wall plate as claimed in claim 1, it is characterised in that:Through hole (4a) on outside plate (4) is arranged in matrix The distance between cloth, two neighboring through hole (4a) are 7cm-15cm, a diameter of 1cm-2cm of each through hole (4a).
4. anti-separation heat-insulation wall plate as claimed in claim 3, it is characterised in that:The depth of the through hole (4a) is the centre / to two/3rds of layer (3) thickness.
5. a kind of technique for making the anti-separation heat-insulation wall plate as described in Claims 1-4 is any, is characterised by including following step Suddenly:
A, from two pieces of fiber calcium silicate boards of size and shape identical respectively as the inner panel (2) and outside plate (4), and should Inner panel (2) and outside plate (4) are vertically installed on pre-designed mould, and by the cheek board and Side Template with the mould It is spliced into a box body for upper end open;
B, by grouter one step up in pour into mortar in the box body that obtains, while to entering into the sand in the box body Slurry is stirred, it is ensured that mortar is evenly distributed in the box body, forms the good intermediate layer (3) of a compactness;
After the completion of mortar is poured into c, previous step, the upper end open of the box body is sealed with another piece of Side Template, during help is described Interbed (3) is molded;
D, the box body that will be obtained in previous step are removed and kept flat, and initial set is being started for making the mortar in the intermediate layer (3) Afterwards, with drilling machine from the outside plate (4) to the intermediate layer (3) internal drilling;
Grid cloth (6) is laid in e, the outside plate obtained in previous step (4) outer surface, and then being installed at the edge of outside plate (4) is used for The frame mold of the surface layer (5) is made, mortar is squeezed into after installing in the frame mold again, and it is floating, form the face Layer (5);
F, form removal are simultaneously conserved;
After the completion of g, maintenance, insulating (1) is pasted on the surface of the inner panel (2).
6. the manufacture craft of anti-separation heat-insulation wall plate as claimed in claim 5, it is characterised in that:In described step e, according to Need to for adding coloring agent in the mortar for making the surface layer (5).
7. the manufacture craft of the anti-separation heat-insulation wall plate as described in claim 5 or 6, it is characterised in that:The step b and step Concrete-based polyphenylene heat-insulating granules are added in mortar in e.
CN201710038523.9A 2017-01-18 2017-01-18 A kind of anti-separation heat-insulation wall plate and manufacture craft Active CN106760165B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108005299A (en) * 2017-12-12 2018-05-08 曹结宾 A kind of assembled architecture interior wall wallboard and its processing method

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Publication number Priority date Publication date Assignee Title
JP2000141581A (en) * 1998-11-18 2000-05-23 Dainippon Printing Co Ltd Antidewing decorative material
CN1417437A (en) * 2002-11-29 2003-05-14 北京振利高新技术公司 Heat insulating polyurethane wall and its construction process
CN202596011U (en) * 2012-04-18 2012-12-12 辽宁奕农畜牧集团有限公司 Heat insulation wallboard for greenhouse
CN204001391U (en) * 2014-08-20 2014-12-10 乌鲁木齐鑫齐鸿途建材有限公司 A kind of light thermal-insulation partition board
CN204960205U (en) * 2015-07-30 2016-01-13 柯富家 Novel external wall insulation decorates integration composite sheet
US9376815B1 (en) * 2015-07-31 2016-06-28 Patrick J. Santini Structural concrete panel
CN205804748U (en) * 2016-04-08 2016-12-14 南京唯才新能源科技有限公司 A kind of adiabatic aeroge sandwich composite wall plate of band decorative cover

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000141581A (en) * 1998-11-18 2000-05-23 Dainippon Printing Co Ltd Antidewing decorative material
CN1417437A (en) * 2002-11-29 2003-05-14 北京振利高新技术公司 Heat insulating polyurethane wall and its construction process
CN202596011U (en) * 2012-04-18 2012-12-12 辽宁奕农畜牧集团有限公司 Heat insulation wallboard for greenhouse
CN204001391U (en) * 2014-08-20 2014-12-10 乌鲁木齐鑫齐鸿途建材有限公司 A kind of light thermal-insulation partition board
CN204960205U (en) * 2015-07-30 2016-01-13 柯富家 Novel external wall insulation decorates integration composite sheet
US9376815B1 (en) * 2015-07-31 2016-06-28 Patrick J. Santini Structural concrete panel
CN205804748U (en) * 2016-04-08 2016-12-14 南京唯才新能源科技有限公司 A kind of adiabatic aeroge sandwich composite wall plate of band decorative cover

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108005299A (en) * 2017-12-12 2018-05-08 曹结宾 A kind of assembled architecture interior wall wallboard and its processing method

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