CN105365028B - Wall body decoration lines and its mould and preparation method - Google Patents
Wall body decoration lines and its mould and preparation method Download PDFInfo
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- CN105365028B CN105365028B CN201510806815.3A CN201510806815A CN105365028B CN 105365028 B CN105365028 B CN 105365028B CN 201510806815 A CN201510806815 A CN 201510806815A CN 105365028 B CN105365028 B CN 105365028B
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- mould
- slurry
- bed die
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- silica gel
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
- B28B1/16—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
- E04F13/073—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for particular building parts, e.g. corners or columns
- E04F13/0733—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for particular building parts, e.g. corners or columns for corners
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
Abstract
The present invention relates to decorating outer wall of building lines, disclose a kind of wall body decoration lines, two side including decoration panel and with decoration panel integral structure, two side is separately positioned on decoration panel left and right ends, two side is respectively designated as the first side wall and second sidewall, and the first side wall is higher than second sidewall;Also include being used for the mould and its forming method for manufacturing wall body decoration lines.The two side of the present invention and decoration panel one-shot forming, surface smoothness is high, and production efficiency is high, and the side wall produced is high low on one side on one side, is adapted to fit the needs in place;The forming die structure is simple, and forming step is simple and convenient.
Description
Technical field
The present invention relates to decorating outer wall of building lines, more particularly to a kind of wall body decoration lines and its mould and system
Make method.
Background technology
At present, existing wall body decoration lines can only typically do l-shaped, i.e. an only side wall, and many installations at present
Place is relatively adapted to two side walls of needs, and the height of two side walls is inconsistent, installs the fairly simple convenience of meeting, therefore only
Can increase by second side wall the later stage in other way for example to affix by adhesive, so need other process,
Extend the set-up time, and add the complexity of technique, additionally need adhesive, add resources costs, and overall structure
It is more insecure, after the installation of wall body decoration lines also more unsightly.
The content of the invention
It is an object of the invention to provide a kind of wall body decoration lines and its mould and preparation method.
In order to solve the above-mentioned technical problem, the present invention is addressed by following technical proposals:
Wall body decoration lines, including decoration panel and the two side with decoration panel integral structure, outside decoration panel
Surface is natural-surface, and two side is separately positioned on decoration panel left and right ends, and two side is respectively designated as the first side wall and second
Side wall, the first side wall are higher than second sidewall, fibrous mesh cloth are provided with wall body decoration lines.
For manufacturing the mould of wall body decoration lines, including silica gel mould, bed die, silica gel mould includes mould bottom
Wall, a pair of first mould side walls, a pair of second mould side walls, two the first mould side walls are separately positioned on mould bottom wall or so two
End, two the second mould side walls are separately positioned on mould bottom wall rear and front end, and one of them first mould side wall is higher than another
First mould side wall;Second mould side wall is provided with the groove for being used for installing bed die, and bed die both ends are agreed with two grooves, bottom
The cavity for being molded wall body decoration lines is formed between mould and silica gel mould.
Preferably, also including framed, it is framed high including framed bottom plate and a pair of framed side plates, one of them framed side plate
In another framed side plate;Silica gel mould is arranged between two framed side plates.
Preferably, the first mould side wall upper end is equipped with the positioning convex strip for positioning, positioning convex strip is stuck in phase
Answer framed side plate upper end.
Preferably, the thickness of mould bottom wall, the first mould side wall, the second mould side wall is between 0.3-1cm;Bed die
Including bed die bottom plate and a pair of bed die side plates, at least one shadoof is provided between two bed die side plates, shadoof both ends are respectively with two
Individual bed die side plate is fixedly connected, and has spacing between shadoof and bed die bottom plate.
Using the preparation method of above-mentioned mould manufacture wall body decoration lines, comprise the following steps:
The configuration of step a. slurries:The raw material of slurry is put into standby after stirrer for mixing stirs;
The shaping of step b. natural-surfaces:Pigment is sprayed onto to the mould bottom wall upper surface of silica gel mould, bed die outer surface is sticked
Film, the two side ends of bed die respectively reserve unnecessary film, between bed die is arranged on into two mould side walls of silica gel mould, toward compared with
Opening between the first high mould side wall and higher bed die side plate pours into slurry, and the slurry poured into can be paved with whole Silicon moulds
The bottom of tool;Mould is placed in shake table and carries out first time vibration, time of vibration 1-5min, natural-surface shaping;
Step c. pastes fibrous mesh cloth:Lift bed die, toward the slurry upper surface patch fibrous mesh cloth filled;
The shaping of step d. two sides:Mould is placed on shake table, lasting to carry out second and vibrate, and continue from compared with
High opening pours into slurry, in slurry after relatively low opening outflow, the unnecessary slurry of the floating opening, after sealed by film
Relatively low opening, continue toward in higher opening plus slurry, until whole cavity is filled, unnecessary slurry of erasing, then pass through
Film seals higher opening;
The maintenance shaping at the steam-cured cellars for storing things of step e.:The mould for sealing two openings is put into steam-cured cellar for storing things to be maintained into
Type;
Step f. natural curings:Lift bed die, take out and carry out natural curing, rear root by the wall body decoration lines of sizing material forming
According to need carry out cutting processing.
Preferably, the speed of vibration and second of vibration is between 1200 revs/min -2000 revs/min for the first time.
Preferably, slurry is made up of the raw material of following parts by weight in step a:Cement 80-120 parts, river sand 160-240
Part, stone 80-120 parts, water 106-154 parts, water reducer 0.5-2.06 parts, defoamer 0.5-2.06 parts, glass fibre 0.05-
0.15 part.
Appropriate water reducer is added, cement granules can be made to be uniformly dispersed, while the moisture content that cement granules are wrapped up discharges
Come, reduce necessary unit consumption of water in slurry, improve pulp strength, save cement, reduce cost, accelerating construction progress, increase
Add hydration efficiency, increase hydration efficiency, and desired consistency as defined in meeting;Improve the compactness and hardness of slurry;Improve still
The workability of not solidified slurry, prevent the isolation of paste composition;The impermeability of slurry is improved, water penetration is reduced, avoids wall
Decorative strip structure leak, increase durability, increase resistance to chemical corrosion;The shrinkage factor of slurry solidification is reduced, prevents wall
Moulding cracks;Frost resistance is improved, is advantageous to winter construction.
Defoamer can be defoamed rapidly, and can is within considerable time during wall body decoration lines are formed
Prevent bubble from producing, reduce the generation of bubble, reduce the pore amount of shaping back wall moulding, increase wall body decoration lines
Intensity and brightness, improve the intensity of wall body decoration lines.
Glass fibre can improve bending strength, the tensile strength of shaping back wall moulding, and it is anti-can also to improve it
Impact strength.
Preferably, slurry is made up of the raw material of following parts by weight in step a:100 parts of cement, 200 parts of river sand, stone
100 parts, 130 parts of water, 1.06 parts of water reducer, 1.06 parts of defoamer, 0.1 part of glass fibre.
Preferably, the curing time at steam-cured cellar for storing things is 7-10h in step e, the temperature of maintenance is between 48-70 DEG C;Step f
The middle autogenous curing time is 40-72h, and the temperature of maintenance is between 25-35 DEG C.
The present invention has significant technique effect as a result of above technical scheme:Two side and decoration panel are once
Shaping, surface smoothness is high, and production efficiency is high, and the side wall produced is high low on one side on one side, is adapted to fit the needs in place;
The forming die structure is simple, and forming step is simple and convenient.
Paste the effect of fibrous mesh cloth:
1. the main generation for preventing crack.Due to the performance and longitude and latitude of the chemical substance pedantic scholar such as its excellent antiacid, alkali
It is high to tensile strength, the stress suffered by wall body decoration lines can be made dispersed, be avoided that the collision by outer impulse force, extruding institute
Caused by whole wall body decoration lines deformation, wall body decoration lines is had very high anti-impact force intensity, and be easy to construction and
Quality control, play a part of in wall body decoration lines " mild steel muscle ".
2. the resistance to weathering and Tensile strength of wall body decoration lines can be strengthened, make its bear the change of various stress and
Do not ftracture, so as to obtain permanent waterproof effect, avoid the discomfort that roof leakage is brought and inconvenience.
3. fibrous mesh cloth is conformable, preferably polarization is splendid, with dispersed, can play the work of enhancing and protection
With.
Brief description of the drawings
Fig. 1 is the profile of the wall body decoration lines of the embodiment of the present invention 1.
Fig. 2 is the framed of the embodiment of the present invention 2, silica gel mould, the combination assumption diagram of bed die.
Fig. 3 is Fig. 2 framed, silica gel mould combination top view.
Fig. 4 is Fig. 2 framed, silica gel mould combination of side view.
Fig. 5 is the framed of Fig. 2, silica gel mould, the combination of side view of bed die.
Fig. 6 is framed, silica gel mould, bed die, the profile of wall body decoration lines.
The toponym that each number designation is referred in accompanying drawing is as follows:Wherein 1-silica gel mould, 2-framed, 3-bed die,
4-decoration panel, 5-the first side wall, 6-second sidewall, 7-fibrous mesh cloth, 11-mould bottom wall, the 12-the first die side
Wall, the 13-the second mould side wall, 14-groove, 15-positioning convex strip, 21-framed bottom plate, 22-framed side plate, 31-bed die
Bottom plate, 32-bed die side plate, 33-reinforcement, 34-shadoof.
Embodiment
The present invention is described in further detail with embodiment below in conjunction with the accompanying drawings.
Embodiment 1
The integrally formed wall body decoration lines in two side, as shown in figure 1, including decoration panel 4 and with decoration panel 4 one
The two side of body formula structure, two side are separately positioned on the left and right ends of decoration panel 4, and two side is respectively designated as the first side wall 5
With second sidewall 6, the first side wall 5 is higher than second sidewall 6.The outer surface of the first side wall 5, the inner surface of the first side wall 5, second sidewall 6
Outer surface, the inner surface of second sidewall 6, the inner surface of decoration panel 4 are plane.Decoration panel 4, the first side wall 5 and second sidewall 6
Inside it is equipped with fibrous mesh cloth 7.
The outer surface of decoration panel 4 is natural-surface.Natural-surface is the face for being used to decorate for having decorative pattern or pattern, can be as needed
Design corresponding outward appearance.
Hung and installed using steel, faced outwardly naturally, natural-surface can be installed laterally or longitudinally, and the first side wall 5 and second sidewall 6 are used
Installed in auxiliary, the first side wall 5 and the height of second sidewall 6 are different, are suitable for the crossbeam installation of different house types, the scope of application is more
Extensively, it is integrally formed, installation is more firm, simply, convenient.
Embodiment 2
For manufacturing the mould of wall body decoration lines, as shown in Figures 2 to 6, including framed 2, silica gel mould 1, bottom
Mould 3.
Framed 2 include framed bottom plate 21 and a pair of framed side plates 22, and two framed side plates 22 are separately positioned on framed bottom plate
21 left and right ends, one of them framed side plate 22 are higher than another framed side plate 22.Silica gel mould 1 is arranged on two framed side plates
Between 22, in the present embodiment, framed 2 are made of hard plate, play a part of support positioning to silica gel mould 1.
Silica gel mould 1 includes being used for the mould bottom wall 11 for being molded decoration panel 4 and a pair first for being molded two side
Mould side wall 12 and a pair of second mould side walls 13, two the first mould side walls 12 are separately positioned on mould bottom wall 11 or so two
End, one of them first mould side wall 12 are higher than another first mould side wall 12, and two the second mould side walls 13 are set respectively
In the rear and front end of mould bottom wall 11.The upper surface of mould bottom wall 11 is provided with the cavity plate for being used for forming natural-surface.Mould bottom wall 11, first
Mould side wall 12, the thickness of the second mould side wall 13 are between 0.3-1cm.In the present embodiment, mould bottom wall 11, the first mould
Has side wall 12, the thickness of the second mould side wall 13 is 0.5cm.
Bed die 3 includes bed die bottom plate 31 and a pair of bed die side plates 32, and two bed die side plates 32 are separately positioned on bed die bottom plate
31 left and right ends, bed die bottom plate 31 are arranged between two the first mould side walls 12, and the second mould side wall 13, which is provided with, to be used to pacify
The groove 14 of bed die 3 is filled, the both ends of bed die 3 are agreed with two grooves 14, are formed between bed die 3 and silica gel mould 1 for being molded
The cavity of wall body decoration lines.In the present embodiment, bed die 3 is made of import three-ply board, and import three-ply board is unlikely to deform, bottom
The thickness of mould 3 is between 1.3-2.3cm, and in the present embodiment, the thickness of bed die 3 is 1.8cm.
The upper end of first mould side wall 12 is equipped with the positioning convex strip 15 for positioning, and positioning convex strip 15 is stuck in respective mode
The upper end of frame side plate 22 so that the first mould side wall 12 of silica gel mould 1 is not easy to be deformed by ectocine, influences to be molded
Product quality.
At least one reinforcement 33 is provided between two bed die side plates 32.The number of reinforcement 33 can be according to bed die bottom plate 31
Length determine that in the present embodiment, front portion, rear portion, middle part between bed die side plate 32 are equipped with a reinforcement 33.
At least one shadoof 34 is provided between two bed die side plates 32.In the present embodiment, the number of shadoof 34 is two,
The both ends of shadoof 34 are fixedly connected with two bed die side plates 32 respectively, have spacing between shadoof 34 and bed die bottom plate 31, therefore
During the demoulding can both hands hold corresponding shadoof 34 respectively to lift bed die 3.
Embodiment 3
The preparation method of wall body decoration lines, comprises the following steps:
Step a. moldings:Framed 2 are made according to the decoration panel 4 of wall body decoration lines, the size of two side, afterwards toward framed
Perfusion silica gel in 2, make silica gel mould 1, and the thickness of manufactured silica gel mould 1 is 0.5cm, and the hardening time of silica gel mould 1 is
4h。
Step b. silica gel moulds 1 are stripped:Hand ejection;
The shaping of step c. moulds:Bed die 3 is made according to the specification of silica gel mould 1, bed die 3 uses import three
Plywood is made, and import three-ply board is unlikely to deform, and the thickness of bed die 3 is 1.8cm, and mould is molded.
The configuration of step d. slurries:Slurry is made up of the raw material of following parts by weight:100 parts of cement, 200 parts of river sand, stone
100 parts, 130 parts of water, 1.06 parts of water reducer, 1.06 parts of defoamer, 0.1 part of glass fibre, mixer is put into after proportioning and is mixed
Stirring is closed, stirs to slurry and is well mixed, whipping temp is between 25-35 DEG C.In the present embodiment, buck agent is polycarboxylic-acid
Water reducer, defoamer are to be formed after being reacted by polyethers with fatty alcohol through hydrophobic be distributed.
The shaping of step e. natural-surfaces:Pigment is sprayed onto to the upper surface of mould bottom wall 11 of silica gel mould 1, the outer surface of bed die 3
Film is sticked, the two side ends of bed die 3 respectively reserve unnecessary film, and bed die 3 is arranged on to two mould side walls 12 of silica gel mould 1
Between, slurry is poured into toward the opening between the first higher mould side wall 12 and higher bed die side plate 32, the slurry paving poured into
The bottom of whole silica gel mould 1 can be expired.
Whole mould is placed in shake table, first time vibration, time of vibration 2min, vibration are carried out by shake table
Speed be 1500 revs/min, slurry is covered with the bottom of mould bottom wall 11, the natural-surface shaping of wall body decoration lines;
Step f. pastes fibrous mesh cloth 7:Lift bed die 3, according to the past slurry upper table filled of the specification of wall body decoration lines
Two layers of fibrous mesh cloth 7 is sticked in face, and the specification of the grid hole of fibrous mesh cloth 7 is 0.8cm*0.8cm;Pasted toward slurry upper surface
Fibrous mesh cloth 7 can increase the intensity of structure, from the fibrous mesh cloth 7 that grid hole is 0.8cm*0.8cm specifications, fit into
The slurry of said ratio, grid hole is excessive, then can not be applicable the length of the slurry of said ratio, and intensity is smaller, fibrous mesh cloth 7
It is easily broken off;Grid hole is too small, then can not coordinate well with slurry;After sticking fibrous mesh cloth 7, the both sides of fibrous mesh cloth 7
Unnecessary part bending, the later stage is respectively buried in two interiors, during the later stage is vibrated, is attached to the web of upper surface
Lattice cloth 7 can sink.
The shaping of step g. two sides:Mould is placed on shake table, lasting to carry out second of vibration, the speed of vibration
For 1500 revs/min, and continue to pour into slurry from higher opening, in slurry after relatively low opening outflow, the floating opening is more
Remaining slurry, after relatively low opening is sealed by film, continue toward in higher opening plus slurry, until fill whole chamber
Body, unnecessary slurry of erasing, then higher opening is sealed by film;
The maintenance shaping at the steam-cured cellars for storing things of step h.:The mould for sealing two openings is put into steam-cured cellar for storing things to be maintained into
Type, curing time 8h, the temperature in steam-cured cellar for storing things is between 48-70 DEG C;
Step i. natural curings:Lift bed die 3, take out the wall body decoration lines by sizing material forming, it is quiet to be placed on indoor 48h,
Natural curing is carried out, indoor temperature is rear to carry out cutting processing as needed between 25-35 DEG C.
Embodiment 4
The preparation method of wall body decoration lines, client determine the size of wall body decoration lines, comprised the following steps:
Step a. moldings:Framed 2 are made according to the decoration panel 4 of wall body decoration lines, the size of two side, afterwards toward framed
Perfusion silica gel in 2, make silica gel mould 1, and the thickness of manufactured silica gel mould 1 is 0.3cm, and the hardening time of silica gel mould 1 is
3h。
Step b. silica gel moulds 1 are stripped:Hand ejection;
The shaping of step c. moulds:Bed die 3 is made according to the specification of silica gel mould 1, the thickness of bed die 3 is
1.3cm, mould shaping.
The preparation of step d. slurries:Slurry is made up of the raw material of following parts by weight:80 parts of cement, 240 parts of river sand, stone 90
Part, 106 parts of water, 2.06 parts of water reducer, 1 part of defoamer, 0.15 part of glass fibre.Mixer is put into after proportioning is good carries out mixing stir
Mix, stir to slurry and be well mixed, whipping temp is between 25-35 DEG C.
The shaping of step e. natural-surfaces:Pigment is sprayed onto to the upper surface of mould bottom wall 11 of silica gel mould 1, the outer surface of bed die 3
Film is sticked, the two side ends of bed die 3 respectively reserve unnecessary film, and bed die 3 is arranged on to two mould side walls 12 of silica gel mould 1
Between, slurry is poured into toward the opening between the first higher mould side wall 12 and higher bed die side plate 32, the slurry paving poured into
The bottom of whole silica gel mould 1 can be expired.
Total is placed in shake table, first time vibration, time of vibration 1min, the speed of vibration are carried out by shake table
Spend for 1200 revs/min, slurry is covered with the bottom of mould bottom wall 11, the natural-surface shaping of wall body decoration lines;
Step f. pastes fibrous mesh cloth 7:Lift bed die 3, according to the past slurry upper table filled of the specification of wall body decoration lines
Two layers of fibrous mesh cloth 7 is sticked in face, and the specification of the grid hole of fibrous mesh cloth 7 is 0.8cm*0.8cm;Pasted toward slurry upper surface
Fibrous mesh cloth 7 can increase the intensity of structure, from the fibrous mesh cloth 7 that grid hole is 0.8cm*0.8cm specifications, fit into
The slurry of said ratio, grid hole is excessive, then can not be applicable the length of the slurry of said ratio, and intensity is smaller, fibrous mesh cloth 7
It is easily broken off;Grid hole is too small, then can not coordinate well with slurry;After sticking fibrous mesh cloth 7, the both sides of fibrous mesh cloth 7
Unnecessary part bending, the later stage is respectively buried in two interiors, during the later stage is vibrated, is attached to the web of upper surface
Lattice cloth 7 can sink.
The shaping of step g. two sides:Mould is placed on shake table, lasting to carry out second of vibration, the speed of vibration
For 1800 revs/min, and continue to pour into slurry from higher opening, in slurry after relatively low opening outflow, the floating opening is more
Remaining slurry, after relatively low opening is sealed by film, continue toward in higher opening plus slurry, until fill whole chamber
Body, unnecessary slurry of erasing, then higher opening is sealed by film;
The maintenance shaping at the steam-cured cellars for storing things of step h.:The mould for sealing two openings is put into steam-cured cellar for storing things to be maintained into
Type, curing time 7h, the temperature in steam-cured cellar for storing things is between 48-70 DEG C;
Step i. natural curings:Lift bed die 3, take out the wall body decoration lines by sizing material forming, it is quiet to be placed on indoor 40h,
Natural curing is carried out, indoor temperature is rear to carry out cutting processing as needed between 25-35 DEG C.
Embodiment 5
The preparation method of wall body decoration lines, client determine the size of wall body decoration lines, comprised the following steps:
Step a. moldings:Framed 2 are made according to the decoration panel 4 of wall body decoration lines, the size of two side, afterwards toward framed
Perfusion silica gel in 2, makes silica gel mould 1, the thickness of manufactured silica gel mould 1 is 1cm, and the hardening time of silica gel mould 1 is 5h.
Step b. silica gel moulds 1 are stripped:Hand ejection;
The shaping of step c. moulds:Bed die 3 is made according to the specification of silica gel mould 1, the thickness of bed die 3 is
2.3cm, mould shaping.
The preparation of step d. slurries:Slurry is made up of the raw material of following parts by weight:120 parts of cement, 160 parts of river sand, stone
120 parts, 154 parts of water, 1.5 parts of water reducer, 2.06 parts of defoamer, 0.08 part of glass fibre.Mixer progress is put into after proportioning is good
Mix, stir to slurry and be well mixed, whipping temp is between 25-35 DEG C.
The shaping of step e. natural-surfaces:Pigment is sprayed onto to the upper surface of mould bottom wall 11 of silica gel mould 1, the outer surface of bed die 3
Film is sticked, the two side ends of bed die 3 respectively reserve unnecessary film, and bed die 3 is arranged on to two mould side walls 12 of silica gel mould 1
Between, slurry is poured into toward the opening between the first higher mould side wall 12 and higher bed die side plate 32, the slurry paving poured into
The bottom of whole silica gel mould 1 can be expired.
Total is placed in shake table, first time vibration, time of vibration 3min, the speed of vibration are carried out by shake table
Spend for 2000 revs/min, slurry is covered with the bottom of mould bottom wall 11, the natural-surface shaping of wall body decoration lines;
Step f. pastes fibrous mesh cloth 7:Lift bed die 3, according to the past slurry upper table filled of the specification of wall body decoration lines
Two layers of fibrous mesh cloth 7 is sticked in face, and the specification of the grid hole of fibrous mesh cloth 7 is 0.8cm*0.8cm;Pasted toward slurry upper surface
Fibrous mesh cloth 7 can increase the intensity of structure, from the fibrous mesh cloth 7 that grid hole is 0.8cm*0.8cm specifications, fit into
The slurry of said ratio, grid hole is excessive, then can not be applicable the length of the slurry of said ratio, and intensity is smaller, fibrous mesh cloth 7
It is easily broken off;Grid hole is too small, then can not coordinate well with slurry;After sticking fibrous mesh cloth 7, the both sides of fibrous mesh cloth 7
Unnecessary part bending, the later stage is respectively buried in two interiors, during the later stage is vibrated, is attached to the web of upper surface
Lattice cloth 7 can sink.
The shaping of step g. two sides:Mould is placed on shake table, lasting to carry out second of vibration, the speed of vibration
For 1500 revs/min, and continue to pour into slurry from higher opening, in slurry after relatively low opening outflow, the floating opening is more
Remaining slurry, after relatively low opening is sealed by film, continue toward in higher opening plus slurry, until fill whole chamber
Body, unnecessary slurry of erasing, then higher opening is sealed by film;
The maintenance shaping at the steam-cured cellars for storing things of step h.:The mould for sealing two openings is put into steam-cured cellar for storing things to be maintained into
Type, curing time 10h, the temperature in steam-cured cellar for storing things is between 48-70 DEG C;
Step i. natural curings:Lift bed die 3, take out the wall body decoration lines by sizing material forming, it is quiet to be placed on indoor 72h,
Natural curing is carried out, indoor temperature is rear to carry out cutting processing as needed between 25-35 DEG C.
Embodiment 6
The preparation method of wall body decoration lines, client determine the size of wall body decoration lines, comprised the following steps:
Step a. moldings:Framed 2 are made according to the decoration panel 4 of wall body decoration lines, the size of two side, afterwards toward framed
Perfusion silica gel in 2, make silica gel mould 1, and the thickness of manufactured silica gel mould 1 is 0.8cm, and the hardening time of silica gel mould 1 is
4.5h。
Step b. silica gel moulds 1 are stripped:Hand ejection;
The shaping of step c. moulds:Bed die 3 is made according to the specification of silica gel mould 1, the thickness of bed die 3 is
1.5cm, mould shaping.
The preparation of step d. slurries:Slurry is made up of the raw material of following parts by weight:110 parts of cement, 220 parts of river sand, stone
80 parts, 140 parts of water, 0.8 part of water reducer, 0.5 part of defoamer, 0.05 part of glass fibre.Mixer is put into after proportioning is good to be mixed
Stirring is closed, stirs to slurry and is well mixed, whipping temp is between 25-35 DEG C.
The shaping of step e. natural-surfaces:Pigment is sprayed onto to the upper surface of mould bottom wall 11 of silica gel mould 1, the outer surface of bed die 3
Film is sticked, the two side ends of bed die 3 respectively reserve unnecessary film, and bed die 3 is arranged on to two mould side walls 12 of silica gel mould 1
Between, slurry is poured into toward the opening between the first higher mould side wall 12 and higher bed die side plate 32, the slurry paving poured into
The bottom of whole silica gel mould 1 can be expired.
Total is placed in shake table, first time vibration, time of vibration 5min, the speed of vibration are carried out by shake table
Spend for 1700 revs/min, slurry is covered with the bottom of mould bottom wall 11, the natural-surface shaping of wall body decoration lines;
Step f. pastes fibrous mesh cloth 7:Lift bed die 3, according to the past slurry upper table filled of the specification of wall body decoration lines
Two layers of fibrous mesh cloth 7 is sticked in face, and the specification of the grid hole of fibrous mesh cloth 7 is 0.8cm*0.8cm;Pasted toward slurry upper surface
Fibrous mesh cloth 7 can increase the intensity of structure, from the fibrous mesh cloth 7 that grid hole is 0.8cm*0.8cm specifications, fit into
The slurry of said ratio, grid hole is excessive, then can not be applicable the length of the slurry of said ratio, and intensity is smaller, fibrous mesh cloth 7
It is easily broken off;Grid hole is too small, then can not coordinate well with slurry;After sticking fibrous mesh cloth 7, the both sides of fibrous mesh cloth 7
Unnecessary part bending, the later stage is respectively buried in two interiors, during the later stage is vibrated, is attached to the web of upper surface
Lattice cloth 7 can sink.
The shaping of step g. two sides:Mould is placed on shake table, lasting to carry out second of vibration, the speed of vibration
For 2000 revs/min, and continue to pour into slurry from higher opening, in slurry after relatively low opening outflow, the floating opening is more
Remaining slurry, after relatively low opening is sealed by film, continue toward in higher opening plus slurry, until fill whole chamber
Body, unnecessary slurry of erasing, then higher opening is sealed by film;
The maintenance shaping at the steam-cured cellars for storing things of step h.:The mould for sealing two openings is put into steam-cured cellar for storing things to be maintained into
Type, curing time 9h, the temperature in steam-cured cellar for storing things is between 48-70 DEG C;
Step i. natural curings:Lift bed die 3, take out the wall body decoration lines by sizing material forming, it is quiet to be placed on indoor 52h,
Natural curing is carried out, indoor temperature is rear to carry out cutting processing as needed between 25-35 DEG C.
Embodiment 7
The preparation method of wall body decoration lines, client determine the size of wall body decoration lines, comprised the following steps:
Step a. moldings:Framed 2 are made according to the decoration panel 4 of wall body decoration lines, the size of two side, afterwards toward framed
Perfusion silica gel in 2, make silica gel mould 1, and the thickness of manufactured silica gel mould 1 is 0.7cm, and the hardening time of silica gel mould 1 is
3.5h。
Step b. silica gel moulds 1 are stripped:Hand ejection;
The shaping of step c. moulds:Bed die 3 is made according to the specification of silica gel mould 1, the thickness of bed die 3 is
2cm, mould shaping.
The preparation of step d. slurries:Slurry is made up of the raw material of following parts by weight:90 parts of cement, 180 parts of river sand, stone
110 parts, 115 parts of water, 0.5 part of water reducer, 1.5 parts of defoamer, 0.12 part of glass fibre.Mixer is put into after proportioning is good to be mixed
Stirring is closed, stirs to slurry and is well mixed, whipping temp is between 25-35 DEG C.
The shaping of step e. natural-surfaces:Pigment is sprayed onto to the upper surface of mould bottom wall 11 of silica gel mould 1, the outer surface of bed die 3
Film is sticked, the two side ends of bed die 3 respectively reserve unnecessary film, and bed die 3 is arranged on to two mould side walls 12 of silica gel mould 1
Between, slurry is poured into toward the opening between the first higher mould side wall 12 and higher bed die side plate 32, the slurry paving poured into
The bottom of whole silica gel mould 1 can be expired.
Total is placed in shake table, first time vibration, time of vibration 4min, the speed of vibration are carried out by shake table
Spend for 1500 revs/min, slurry is covered with the bottom of mould bottom wall 11, the natural-surface shaping of wall body decoration lines;
Step f. pastes fibrous mesh cloth 7:Lift bed die 3, according to the past slurry upper table filled of the specification of wall body decoration lines
Two layers of fibrous mesh cloth 7 is sticked in face, and the specification of the grid hole of fibrous mesh cloth 7 is 0.8cm*0.8cm;Pasted toward slurry upper surface
Fibrous mesh cloth 7 can increase the intensity of structure, from the fibrous mesh cloth 7 that grid hole is 0.8cm*0.8cm specifications, fit into
The slurry of said ratio, grid hole is excessive, then can not be applicable the length of the slurry of said ratio, and intensity is smaller, fibrous mesh cloth 7
It is easily broken off;Grid hole is too small, then can not coordinate well with slurry;After sticking fibrous mesh cloth 7, the both sides of fibrous mesh cloth 7
Unnecessary part bending, the later stage is respectively buried in two interiors, during the later stage is vibrated, is attached to the web of upper surface
Lattice cloth 7 can sink.
The shaping of step g. two sides:Mould is placed on shake table, lasting to carry out second of vibration, the speed of vibration
For 1600 revs/min, and continue to pour into slurry from higher opening, in slurry after relatively low opening outflow, the floating opening is more
Remaining slurry, after relatively low opening is sealed by film, continue toward in higher opening plus slurry, until fill whole chamber
Body, unnecessary slurry of erasing, then higher opening is sealed by film;
The maintenance shaping at the steam-cured cellars for storing things of step h.:The mould for sealing two openings is put into steam-cured cellar for storing things to be maintained into
Type, curing time 9h, the temperature in steam-cured cellar for storing things is between 48-70 DEG C;
Step i. natural curings:Lift bed die 3, take out the wall body decoration lines by sizing material forming, it is quiet to be placed on indoor 60h,
Natural curing is carried out, indoor temperature is rear to carry out cutting processing as needed between 25-35 DEG C.
In a word, presently preferred embodiments of the present invention, all equalizations made according to scope of the present invention patent be the foregoing is only
Change and modification, it should all belong to the covering scope of patent of the present invention.
Claims (9)
1. the mould for manufacturing wall body decoration lines, described wall body decoration lines include decoration panel(4), decorative cover
Plate(4)Outer surface is natural-surface, it is characterised in that:Also and decoration panel(4)The two side of integral structure, two side difference
It is arranged on decoration panel(4)Left and right ends, two side are respectively designated as the first side wall(5)And second sidewall(6), the first side wall
(5)Higher than second sidewall(6), it is characterised in that:Including silica gel mould(1), bed die(3), silica gel mould(1)Including mould bottom wall
(11), a pair of first mould side walls(12), a pair of second mould side walls(13), two the first mould side walls(12)It is separately positioned on
Mould bottom wall(11)Left and right ends, two the second mould side walls(13)It is separately positioned on mould bottom wall(11)Rear and front end, wherein
One the first mould side wall(12)Higher than another the first mould side wall(12);Second mould side wall(13)It is provided with and is used to install
Bed die(3)Groove(14), bed die(3)Both ends with two grooves(14)Agree with, bed die(3)With silica gel mould(1)Between shape
Into the cavity for being molded wall body decoration lines.
2. mould according to claim 1, it is characterised in that:Also include framed(2), it is framed(2)Including framed bottom
Plate(21)With a pair of framed side plates(22), one of them framed side plate(22)Higher than another framed side plate(22);Silica gel mould
(1)It is arranged on two framed side plates(22)Between.
3. mould according to claim 1 or 2, it is characterised in that:First mould side wall(12)Upper end is equipped with use
In the positioning convex strip of positioning(15), positioning convex strip(15)It is stuck in corresponding framed side plate(22)Upper end.
4. mould according to claim 1 or 2, it is characterised in that:Mould bottom wall(11), the first mould side wall
(12), the second mould side wall(13)Thickness between 0.3-1cm;Bed die(3)Including bed die bottom plate(31)With a pair of bed dies
Side plate(32), two bed die side plates(32)Between be provided with least one shadoof(34), shadoof(34)Both ends respectively with two bed dies
Side plate(32)It is fixedly connected, shadoof(34)With bed die bottom plate(31)Between there is spacing.
5. using the preparation method of the mould manufacture wall body decoration lines described in claim 1, it is characterised in that:Including with
Lower step:
The configuration of step a. slurries:The raw material of slurry is put into standby after stirrer for mixing stirs;
The shaping of step b. natural-surfaces:Pigment is sprayed onto silica gel mould(1)Mould bottom wall(11)Upper surface, bed die(3)Appearance
Stick film, bed die in face(3)Two side ends respectively reserve unnecessary film, by bed die(3)It is arranged on silica gel mould(1)Two moulds
Has side wall(12)Between, toward the first higher mould side wall(12)Higher bed die side plate(32)Between opening pour into slurry
Material, the slurry poured into can be paved with whole silica gel mould(1)Bottom;Mould is placed in shake table and carries out first time vibration,
Time of vibration is 1-5min, and natural-surface is molded;
Step c. pastes fibrous mesh cloth(7):Lift bed die(3), toward the slurry upper surface patch fibrous mesh cloth filled(7);
The shaping of step d. two sides:Mould is placed on shake table, lasting to carry out second of vibration, and is continued from higher
Opening pours into slurry, in slurry after relatively low opening outflow, the unnecessary slurry of the floating opening, after sealed by film it is relatively low
Opening, continue toward in higher opening plus slurry, until fill whole cavity, unnecessary slurry of erasing, then pass through film
Seal higher opening;
The maintenance shaping at the steam-cured cellars for storing things of step e.:The mould for sealing two openings is put into steam-cured cellar for storing things and carries out maintenance shaping;
Step f. natural curings:Lift bed die(3), take out and carry out natural curing, rear root by the wall body decoration lines of sizing material forming
According to need carry out cutting processing.
6. preparation method according to claim 5, it is characterised in that:The speed of vibration and second of vibration exists for the first time
Between 1200 revs/min -2000 revs/min.
7. preparation method according to claim 5, it is characterised in that:In step a slurry by following parts by weight raw material system
Into:Cement 80-120 parts, river sand 160-240 parts, stone 80-120 parts, water 106-154 parts, water reducer 0.5-2.06 parts, defoaming
Agent 0.5-2.06 parts, glass fibre 0.05-0.15 parts.
8. according to the preparation method described in claim 5 or 6 or 7, it is characterised in that:Slurry is by following parts by weight in step a
Raw material is made:100 parts of cement, 200 parts of river sand, 100 parts of stone, 130 parts of water, 1.06 parts of water reducer, 1.06 parts of defoamer, glass
0.1 part of fiber.
9. according to the preparation method described in claim 5 or 6 or 7, it is characterised in that:The curing time at steam-cured cellar for storing things is in step e
7-10h, the temperature of maintenance is between 48-70 DEG C;The autogenous curing time is 40-72h in step f, and the temperature of maintenance is at 25-35 DEG C
Between.
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