CN106760165B - A kind of anti-separation heat-insulation wall plate and manufacture craft - Google Patents

A kind of anti-separation heat-insulation wall plate and manufacture craft Download PDF

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Publication number
CN106760165B
CN106760165B CN201710038523.9A CN201710038523A CN106760165B CN 106760165 B CN106760165 B CN 106760165B CN 201710038523 A CN201710038523 A CN 201710038523A CN 106760165 B CN106760165 B CN 106760165B
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Prior art keywords
mortar
middle layer
outside plate
layer
heat
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CN201710038523.9A
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Chinese (zh)
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CN106760165A (en
Inventor
肖国庆
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Chongqing Thai Green New Material Co Ltd
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Chongqing Thai Green New Material Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/288Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Building Environments (AREA)
  • Finishing Walls (AREA)

Abstract

The invention discloses a kind of anti-separation heat-insulation wall plates, for layer structure, it is made of insulating, inner panel, middle layer, outside plate, grid cloth and the panel set gradually, insulating is pasted on inner panel, middle layer and panel are all made of mortar and are made, several through-holes are drilled on outside plate, surface layer passes through through-hole by mortar and middle layer melt is integral.The present invention is by being directly prepared into surface layer with the mortar with middle layer homogeneity, and in a manner of drilling on outside plate, so that surface layer and middle layer directly combine together, each layer of wallboard for effectively preventing layer structure is separated from each other;Colored surface layer is made in addition it can be directly added into coloring agent in the mortar of surface layer, directly plays decorative effect;Using aluminium foil as insulating, has the advantages that lightweight, easy setting and heat insulation are good, concrete-based polyphenylene heat-insulating granules are added in the mortar of middle layer, can be further improved the heat-proof quality of wallboard, while mitigating the weight of wallboard.

Description

A kind of anti-separation heat-insulation wall plate and manufacture craft
Technical field
The invention belongs to building materials fields, more particularly to a kind of anti-separation heat-insulation wall plate and manufacture craft.
Background technique
Wallboard as a kind of building materials, be widely used in it is modern build in engineering, according to using function to be divided into lining and outer Wallboard two major classes.Present wallboard mostly uses layer structure, but the wallboard of layer structure can generate each layer using after long Between be detached from, seriously affect construction quality.
Summary of the invention
In view of the deficiencies of the prior art, technical problem to be solved by the invention is to provide a kind of anti-separation heat-insulation wall plate and Manufacture craft.
Technical scheme is as follows: a kind of anti-separation heat-insulation wall plate, which is layer structure, institute Anti-separation heat-insulation wall plate is stated to be made of insulating, inner panel, middle layer, outside plate, grid cloth and the panel set gradually, it is described Insulating is pasted on the inner panel, and the middle layer and panel are all made of mortar and are made, and is drilled on the outside plate several Through-hole, surface layer passes through the through-hole by mortar and the middle layer melt is integral.
Using above technical scheme, when in use, insulating will be located inside wall entire anti-separation heat-insulation wall plate, The heat exchange degree for reducing two sides, plays the role of heat-insulation and heat-preservation.Inner panel and outside plate play the role of support frame, help intermediate Formable layer and fixation, while surface layer and middle layer are all made of mortar, allow to mutually merge, be fused in surface layer and middle layer After one, good fixed function just is played to outside plate, is prevented separation.
Further, in order to select heat insulation more preferable, more the material of lightweight, the insulating are made of aluminium foil.
Further, in order to enable the through-hole on entire outside plate keeps certain density, and then guarantee surface layer and middle layer fusion The fastness of connection, the through-hole on outside plate are arranged in matrix, and the distance between two neighboring through-hole is 7cm-15cm, each through-hole Diameter be 1cm-2cm.
Further, in order to guarantee that the mortar of surface layer is being dissolved into middle layer, there are enough fastnesses, institute when being attached The depth for stating through-hole is the one third of the intermediate layer thickness to half.
A kind of technique making above-mentioned anti-separation heat-insulation wall plate, is characterized in that including the following steps:
A, select the identical two pieces of fiber calcium silicate boards of size and shape respectively as the inner panel and outside plate, and this is interior Plate and outside plate are vertically installed on pre-designed mold, and are spliced into one by the cheek board and Side Template with the mold The box body of a upper end opening;
B, by grouter one step up obtained in pour into mortar in the box body, while to entering in the box body Mortar be stirred, guarantee mortar be evenly distributed in the box body, form the good middle layer of compactness;
C, after the completion of mortar pours into previous step, the upper end opening of the box body is sealed with another piece of Side Template, helps institute State intermediate formable layer;
D, the box body obtained in previous step is removed and is laid flat, start initial set in the mortar for making the middle layer Afterwards, with drilling machine from the outside plate to the middle layer internal drilling;
E, the outside plate outer surface obtained in previous step is laid with grid cloth, then installs at the edge of outside plate for making The frame mold for stating surface layer is squeezed into mortar in the frame mold again, and is smoothed out after installing, form the surface layer;
F, it demoulding and conserves;
G, after the completion of maintenance, insulating is pasted on the surface of the inner panel.
Further, as needed, the surface layer with color is directly prepared into, in the step e, as needed to for making Coloring agent is added in the mortar of the surface layer.
Further, in order to improve the thermal insulation property of entire product, and mitigate weight simultaneously, in the step b and step e Concrete-based polyphenylene heat-insulating granules are added in mortar.
The utility model has the advantages that the present invention has rational design and easy to produce, by being directly prepared into face with the mortar with middle layer homogeneity Layer, and in a manner of drilling on outside plate, so that surface layer and middle layer directly combine together, effectively prevent layer structure Each layer of wallboard be separated from each other;Colored surface layer is made in addition it can be directly added into coloring agent in the mortar of surface layer, directly Play decorative effect;Using aluminium foil as insulating, have the advantages that lightweight, easy setting and heat insulation are good, Concrete-based polyphenylene heat-insulating granules are added in the mortar of middle layer, can be further improved the heat-proof quality of wallboard, while mitigating wallboard Weight.
Detailed description of the invention
Fig. 1 is view structural schematic diagram of the invention.
Fig. 2 is decomposition texture schematic diagram of the invention.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples:
A kind of anti-separation heat-insulation wall plate as depicted in figs. 1 and 2, which is layer structure, by successively Insulating 1, inner panel 2, middle layer 3, outside plate 4, grid cloth 6 and the panel 5 of setting are constituted.Insulating 1 is by preferably The good aluminium foil of light weight, effect is made, and insulating 1 made of aluminium foil directly sticks with glue on inner panel 2.3 He of middle layer Panel 5 is all made of mortar and is made, and several through-hole 4a are drilled on outside plate 4, and the through-hole 4a on outside plate 4 arranges in matrix, two neighboring The distance between through-hole 4a is 7cm-15cm, and the diameter of each through-hole 4a is 1cm-2cm.In the present embodiment, between through-hole 4a Away from preferably 10cm, the pore size of through-hole 4a is preferably 2cm.The depth of through-hole 4a is that the one third of 3 thickness of middle layer arrives Half.It is in the present embodiment half.Surface layer 5 passes through through-hole 4a by mortar and 3 melt of middle layer is integral.
The invention also includes the manufacture crafts of the above anti-separation heat-insulation wall plate, and this method comprises the following steps:
A, select the identical two pieces of fiber calcium silicate boards of size and shape respectively as the inner panel 2 and outside plate 4, and should Inner panel 2 and outside plate 4 are vertically installed on pre-designed mold, and by splicing with the cheek board and Side Template of the mold At the box body of a upper end opening;
B, by grouter one step up obtained in pour into mortar in the box body, while to entering in the box body Mortar be stirred, guarantee mortar be evenly distributed in the box body, form the good middle layer 3 of a compactness, in order to Performance is improved, concrete-based polyphenylene heat-insulating granules are added in mortar;
C, after the completion of mortar pours into previous step, the upper end opening of the box body is sealed with another piece of Side Template, helps institute State the molding of middle layer 3;
D, the box body obtained in previous step is removed and is laid flat, started just in the mortar for making the middle layer 3 After solidifying, with drilling machine from the outside plate 4 to 3 internal drilling of middle layer;
E, 4 outer surface of outside plate obtained in previous step is laid with grid cloth 6, then installs at the edge of outside plate 4 for making The frame mold for making the surface layer 5, squeezes into mortar, and smooth out in the frame mold again after installing, form the surface layer 5, Concrete-based polyphenylene heat-insulating granules are added in mortar for making surface layer 5, and coloring agent is added as needed;
F, it demoulding and conserves;
G, after the completion of maintenance, insulating 1 is pasted on the surface of the inner panel 2.
The principle of the invention lies in the surface layers 5 that wallboard has been directly prepared into using mortar, while wallboard also is made using mortar Middle layer 3 between upper outside plate 4 and inner panel 2, and multiple through-hole 4a are bored on outside plate 4 to realize on 3 material of surface layer 5 and middle layer Combine together, and prevent from this being mutually disengaged between every layer of structure of wallboard of layer structure, influence construction quality.In conduct The industrial coloring agent that various colors can also be directly added into the mortar of surface layer 5 as needed directly forms colorful surface layer, solves It has determined subsequent decorative concerns, it is very easy to use.Fiber calcium silicate board is small, moisture-proof, mothproof with its density, fire prevention, it is mould proof with A variety of excellent performances such as processability is good, intensity is high, drying shrinkage bulking and deflection deformation are small as outside plate and 4 inner panels 2, in addition to It is met other than the performance needed as high-quality building materials well, is also convenient for being further processed in production.In middle layer 3 In the production process of 5 mortar of surface layer, concrete-based polyphenylene granule is added according to a certain percentage, so that entire wallboard further has Thermal insulation good heat-insulation effect and the advantages of from heavy and light.Aluminium foil is selected as the material of heat insulation layer and is affixed directly to inner panel 2 Surface has the advantages that good effect, light weight and easy to operate.
In manufacture craft of the invention, step a by mold by inner panel 2 and 4 fixed in position of outside plate it is good after, with track cunning Vehicle, which carries it, to be got to below grouter.Mortar in grouter joined concrete-based polyphenylene into realization proportion and modulation is crossed Grain, is directly perfused from top to bottom.While perfusion, take advantage of mortar and be still in liquid state, worker with agitating device ceaselessly On the one hand the air in mortar is released in stirring, improve the compactness of mortar material, on the other hand but also mortar and inner panel 2 and 4 close adhesion of outside plate guarantees the quality of manufactured wallboard.Inner panel 2 and outside plate 4 are helped by cheek board on mold and Side Template Middle layer 3 forms, and since the wallboard in the present invention is spliced wallboard, monolithic wallboard is a concatenation unit.Therefore two Block Side Template is trapezoidal, and trapezoidal boss and groove are also distinguished in the corresponding both ends in middle layer.When the mortar of middle layer After starting initial set, the mobility of mortar can weaken, convenient for using drilling machine from outside plate 4 to middle layer internal drilling.Drilling shape on outside plate 4 At through-hole 4a, and the depth to drill is the one third of 3 thickness of middle layer to half, and the mortar convenient for surface layer 5 deeply fills It infuses in middle layer 3.The eyelet drilled out is arranged in matrix, and spacing is between 7cm-15cm, by guarantee certain density come So that surface layer 5 and middle layer 3 are merged enough to secured, while the too many structural strength for influencing outside plate 4 cannot be bored again.Single through-hole Diameter be 1cm-2cm, guarantee the mortar cylinder to be formed have certain intensity.
The preferred embodiment of the present invention has been described in detail above.It should be appreciated that those skilled in the art without It needs creative work according to the present invention can conceive and makes many modifications and variations.Therefore, all technologies in the art Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea Technical solution, all should be within the scope of protection determined by the claims.

Claims (3)

1. a kind of manufacture craft of anti-separation heat-insulation wall plate, is characterized in that including the following steps:
A, select the identical two pieces of fiber calcium silicate boards of size and shape respectively as inner panel (2) and outside plate (4), and by the inner panel (2) it is vertically installed on pre-designed mold with outside plate (4), and by splicing with the cheek board and Side Template of the mold At the box body of a upper end opening;
B, by grouter one step up obtained in pour into mortar in the box body, while to entering the intracorporal sand of the box Slurry is stirred, and is guaranteed that mortar is evenly distributed in the box body, is formed the good middle layer of compactness (3);
C, after the completion of mortar pours into previous step, the upper end opening of the box body is sealed with another piece of Side Template, is helped in described Interbed (3) molding;
D, the box body obtained in previous step is removed and is laid flat, start initial set in the mortar for making the middle layer (3) Afterwards, with drilling machine by the outside plate (4) Xiang Suoshu middle layer (3) internal drilling;
E, (4) outer surface of the outside plate obtained in previous step is laid with grid cloth (6), and then at the edge of outside plate (4), installation is used for The frame mold for making panel (5), squeezes into mortar, and smooth out in the frame mold again, forms the panel after installing (5);
F, it demoulding and conserves;
G, after the completion of maintenance, insulating (1) is pasted on the surface of the inner panel (2).
2. the manufacture craft of anti-separation heat-insulation wall plate as described in claim 1, it is characterised in that: in the step e, according to It needs that coloring agent is added into the mortar for making the panel (5).
3. the manufacture craft of anti-separation heat-insulation wall plate as claimed in claim 1 or 2, it is characterised in that: the step b and step Concrete-based polyphenylene heat-insulating granules are added in mortar in e.
CN201710038523.9A 2017-01-18 2017-01-18 A kind of anti-separation heat-insulation wall plate and manufacture craft Active CN106760165B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108005299A (en) * 2017-12-12 2018-05-08 曹结宾 A kind of assembled architecture interior wall wallboard and its processing method
CN111379376B (en) * 2020-04-15 2024-05-17 上海宁升材料科技有限公司 Multilayer composite board and method for producing the same

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000141581A (en) * 1998-11-18 2000-05-23 Dainippon Printing Co Ltd Antidewing decorative material
CN1417437A (en) * 2002-11-29 2003-05-14 北京振利高新技术公司 Heat insulating polyurethane wall and its construction process
CN202596011U (en) * 2012-04-18 2012-12-12 辽宁奕农畜牧集团有限公司 Heat insulation wallboard for greenhouse
CN204001391U (en) * 2014-08-20 2014-12-10 乌鲁木齐鑫齐鸿途建材有限公司 A kind of light thermal-insulation partition board
CN204960205U (en) * 2015-07-30 2016-01-13 柯富家 Novel external wall insulation decorates integration composite sheet
US9376815B1 (en) * 2015-07-31 2016-06-28 Patrick J. Santini Structural concrete panel
CN205804748U (en) * 2016-04-08 2016-12-14 南京唯才新能源科技有限公司 A kind of adiabatic aeroge sandwich composite wall plate of band decorative cover

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000141581A (en) * 1998-11-18 2000-05-23 Dainippon Printing Co Ltd Antidewing decorative material
CN1417437A (en) * 2002-11-29 2003-05-14 北京振利高新技术公司 Heat insulating polyurethane wall and its construction process
CN202596011U (en) * 2012-04-18 2012-12-12 辽宁奕农畜牧集团有限公司 Heat insulation wallboard for greenhouse
CN204001391U (en) * 2014-08-20 2014-12-10 乌鲁木齐鑫齐鸿途建材有限公司 A kind of light thermal-insulation partition board
CN204960205U (en) * 2015-07-30 2016-01-13 柯富家 Novel external wall insulation decorates integration composite sheet
US9376815B1 (en) * 2015-07-31 2016-06-28 Patrick J. Santini Structural concrete panel
CN205804748U (en) * 2016-04-08 2016-12-14 南京唯才新能源科技有限公司 A kind of adiabatic aeroge sandwich composite wall plate of band decorative cover

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