A method of having spinning frame and manufacture spun yarn that item does test function
Technical field
The present invention relates to spinning frames, more particularly to a kind of side for having item and doing the spinning frame and manufacture spun yarn of test function
Method.
Background technology
Spinning frame is a kind of machine that ripe bar or rove are formed to spun yarn by processes such as drawing-off, twisting and windings.It is existing
There is the method for spinning frame and the manufacture spun yarn in technology that ripe bar or rove are only often formed spun yarn, lacking can be to ripe bar
Or rove carries out the device of the dry test of item.
Invention content
Goal of the invention:The object of the present invention is to provide a kind of items that has that the dry test of item can be carried out to ripe bar or rove to do
The spinning frame of test function and the method for manufacturing spun yarn.
Technical solution:
The spinning frame of the present invention for having item and doing test function, including the combination of first roller rubber roller, the first dyeing dress
It sets, the combination of the second roller rubber roller, the combination of computer color measurement and color match device, third roller rubber roller, item does test device, twisting fills
It sets, nanometer device for spinning and coiling and molding device;Ripe bar or rove are combined by first roller rubber roller carries out drawing-off, then leads to
It crosses the first dyeing apparatus and carries out spraying dyeing, then combined by the second roller rubber roller and carry out drawing-off, then pass through computer colour examining
Color matching device tests coloring, and test result is fed back to the first dyeing apparatus by computer color measurement and color match device, the
One dyeing apparatus is according to test result adjusting parameter, after being completed, is combined by third roller rubber roller and carries out drawing-off, then led to
It crosses the dry test device of item to be tested, and the combination of test result adjustment first roller rubber roller, the second roller rubber roller group is done according to item
The rotating speed with the combination of third roller rubber roller is closed, is then twisted by twister, then is received by the spraying of nanometer device for spinning
Rice fiber, is wound molding, to form spun yarn finally by coiling and molding device.
Further, further include the first plasma device being set to before first roller rubber roller combines, and be set to first
Roller rubber roller combines the first electrostatic generator between the first dyeing apparatus;Ripe bar or rove first pass through the first plasma
Body device carries out surface modification treatment, then is combined by first roller rubber roller and carry out drawing-off, is then filled by the first electrostatic
Set becomes loose fibre bundle by close fibre bundle.
Further, further include be set to the first dyeing apparatus combined with the second roller rubber roller between the first drying unit and electricity
Hinder detection device;The product obtained after the spraying dyeing of first dyeing apparatus carries out drying fixation treatment by the first drying unit,
Drying effect is detected by resistor detecting device again, resistor detecting device judges testing result:If detection
Qualification then continues through the combination of the second roller rubber roller and carries out drawing-off;If detection is unqualified, feedback signal is filled to the first drying
It sets, the first drying unit adjusting parameter, and continues through the combination of the second roller rubber roller and carry out drawing-off.
Further, further include be set to computer color measurement and color match device combine with third roller rubber roller between second dyeing fill
It sets;After the product obtained after the combination drawing-off of second roller rubber roller is by computer color measurement and color match device to test, pass through the second dye
Color device is further dyed.
Further, further include the second plasma dress being set between computer color measurement and color match device and the second dyeing apparatus
Set with the second electrostatic generator, and set on the second dyeing apparatus combined with third roller rubber roller between second drying dress
It sets;After the product obtained after the combination drawing-off of second roller rubber roller is tested by computer color measurement and color match device, first pass through
Second plasma device carries out surface modification treatment, and close fibre bundle is then become pine by the second electrostatic generator
Then scattered fibre bundle carries out spraying dyeing by the second dyeing apparatus, then carries out drying fixation by the second drying unit.
Further, further include be set to computer color measurement and color match device combined with third roller rubber roller between heating device and
Rotating device;After the product obtained after the combination drawing-off of second roller rubber roller is tested by computer color measurement and color match device,
It is heated and softened by heating device, long filament is then used to be revolved by rotating device to the product obtained after softening is added
It subcontracts and twines.
Further, further include the third plasma device being set between twister and nanometer device for spinning;Twisting dress
It sets the product obtained after twisting processing and surface modification treatment is carried out by third plasma device.
Further, further include be set to third drying unit between nanometer device for spinning and coiling and molding device, first mao
Plumage detection device and the first plasma gassing apparatus, nanometer device for spinning spray the product obtained after nanofiber and pass through third
Drying unit carries out drying and shaping, is then detected to hairiness number by the first filoplume detection device, the detection of the first filoplume
Testing result is fed back to a nanometer device for spinning by device, and nanometer device for spinning according to testing result examine by adjusting parameter, the first filoplume
It surveys device and testing result is also sent to the first plasma gassing apparatus, the first plasma gassing apparatus is according to testing result
Arrange parameter carries out processing of singing.
Further, further include the second filoplume detection being set between the first plasma gassing apparatus and coiling and molding device
Device and the second plasma gassing apparatus;First plasma gassing apparatus singes after processing obtained product by second mao
Plumage detection device is detected hairiness number again, and the second filoplume detection device judges testing result:If detection
As a result unqualified, then activate the second plasma gassing apparatus, and the second plasma gassing apparatus is set according to testing result
Parameter, the second plasma gassing apparatus further singed processing;If testing result is qualified, second etc. is not activated
Gas ions gassing apparatus.
The method of manufacture spun yarn of the present invention, includes the following steps:
S1:Ripe bar or rove are subjected to surface modification treatment by the first plasma device;
S2:The product that step S1 is obtained is combined by first roller rubber roller and carries out drawing-off;
S3:Close fibre bundle is become loose fiber by the product that step S2 is obtained by the first electrostatic generator
Beam;
S4:The product that step S3 is obtained carries out spraying dyeing by the first dyeing apparatus;
S5:The product that step S4 is obtained carries out drying fixation by the first drying unit;
S6:The product that step S5 is obtained is detected drying effect by resistor detecting device, resistor detecting device pair
Testing result judges:If detection is qualified, continue step S7;If detection is unqualified, feedback signal is to the
One drying unit, the first drying unit adjusting parameter, and continue step S7;
S7:The product that step S6 is obtained is combined by the second roller rubber roller and carries out drawing-off;
S8:The product that step S7 is obtained carries out the test of coloring by computer color measurement and color match device, and computer is surveyed
Test result is fed back to the first dyeing apparatus by color color matching device, and the first dyeing apparatus is according to test result adjusting parameter;
S9:The product that step S8 is obtained carries out surface modification treatment by the second plasma device;
S10:Close fibre bundle is become loose fiber by the product that step S9 is obtained by the second electrostatic generator
Beam;
S11:The product that step S10 is obtained carries out further spraying dyeing by the second dyeing apparatus;
S12:Drying fixation is carried out by the second drying unit;
S13:It is heated and softened by heating device;
S14:Rotation looping is carried out to the product that step S13 is obtained by rotating device using long filament;
S15:The product that step S14 is obtained is combined by third roller rubber roller and carries out drawing-off;
S16:The product that step S15 is obtained does test device by item and carries out the dry test of item, and is adjusted according to test result
The rotating speed of the combination of first roller rubber roller, the combination of the second roller rubber roller and the combination of third roller rubber roller;
S17:The product that step S16 is obtained is twisted by twister;
S18:The product that step S17 is obtained carries out surface modification treatment by third plasma device;
S19:The product that step S18 is obtained sprays nanofiber by nanometer device for spinning, and nanofiber wraps up third etc.
The product that ion body device is handled forms nano fibrous membrane;
S20:The product that step S19 is obtained carries out drying and shaping by third drying unit;
S21:The product that step S20 is obtained is detected hairiness number by the first filoplume detection device, the first filoplume
Testing result is sent to the first plasma gassing apparatus by detection device, and the first plasma gassing apparatus is according to testing result
Arrange parameter;
S22:The product that step S21 is obtained carries out processing of singing by the first plasma gassing apparatus;
S23:The product that step S22 is obtained is detected hairiness number by the second filoplume detection device, the second filoplume
Detection device judges testing result:If testing result is unqualified, the second plasma gassing apparatus, and root are activated
The parameter of second plasma gassing apparatus is set according to testing result, continues step S24;If testing result is qualified,
The second plasma gassing apparatus is not activated, carries out step S25;
S24:The product that step S23 is obtained further is singed processing by the second plasma gassing apparatus;
S25:It is wound molding by coiling and molding device, to form spun yarn.
Advantageous effect:The invention discloses a kind of spinning frames for having item and doing test function, and test device pair is done by item
Ripe bar or rove carry out the dry test of item, so as to do the combination of test result adjustment first roller rubber roller, second sieve according to item
The rotating speed for drawing rubber roller combination and the combination of third roller rubber roller, effectively increases the quality of production.Pass through the first dyeing apparatus and nanometer
Device for spinning can realize dyeing and nanometer spinning, so that dyeing can be achieved with spinning process by a spinning frame,
Work efficiency is high, equipment is simple, at low cost.Nanometer device for spinning in third roller rubber roller by combining the product table that drawing-off obtains
Bread wraps up in nanofiber, forms nano fibrous membrane, can both protect yarn, the filoplume for avoiding friction generation additional, convenience in transport,
The pot-life of yarn can be increased again, and under certain condition, anti-fake inspection can also be carried out according to the ingredient of nanofiber
It tests.Also, the first dyeing apparatus is can be adjusted dyes at any time using spraying dyeing, need not also be used water or two
Carbonoxide dissolves dyestuff, and dyeing is simple, staining efficiency is high, at low cost.
Description of the drawings
Fig. 1 is the structure diagram of the specific implementation mode of the present invention.
Specific implementation mode
Technical scheme of the present invention is further introduced with reference to the accompanying drawings and detailed description.
Present embodiment discloses a kind of spinning frame for having item and doing test function, including the combination of first roller rubber roller
22, the first dyeing apparatus 24, the second roller rubber roller combination 27, computer color measurement and color match device 220, the combination of third roller rubber roller
210, item does test device 211, twister 212, nanometer device for spinning 214 and coiling and molding device 219.Ripe bar or rove
Drawing-off is carried out by first roller rubber roller combination 22, spraying dyeing is then carried out by the first dyeing apparatus 24, then pass through second
Roller rubber roller combination 27 carries out drawing-off, then combines 27 drawing-offs to the second roller rubber roller by computer color measurement and color match device 220
The coloring of the product obtained afterwards is tested, and is carried out drawing-off by third roller rubber roller combination 210 again later, is then passed through
Item does test device 211 and carries out the dry test of item, and does test result adjustment first roller rubber roller according to item and combine the 22, second roller
The rotating speed of rubber roller combination 27 and third roller rubber roller combination 210, then twisted by twister 212, then pass through nano-spun
Silk device 214 sprays nanofiber, molding is wound finally by coiling and molding device 219, to form spun yarn.
In addition, being also provided with the first plasma device 21 before first roller rubber roller combination 22;Ripe bar or rove
It first passes through the first plasma device 21 and carries out surface modification treatment, then drawing-off is carried out by first roller rubber roller combination 22.The
It is also provided with the first electrostatic generator 23 between the combination 22 of one roller rubber roller and the first dyeing apparatus 24;First roller rubber roller
Combine the product obtained after 22 drawing-offs becomes loose fibre bundle by the first electrostatic generator 23 by close fibre bundle.The
One dyeing apparatus 24 is also provided with the first drying unit 25 and resistor detecting device 26 between combining 27 with the second roller rubber roller;
The product obtained after the spraying dyeing of first dyeing apparatus 24 carries out drying fixation treatment by the first drying unit 25, then passes through electricity
Resistance detection device 26 is detected drying effect.Computer color measurement and color match device 220 is combined with third roller rubber roller between 210
It is also provided with the second dyeing apparatus 223.Test result only can be fed back to the first dyeing by computer color measurement and color match device 220
Device 24, the first dyeing apparatus 24 is according to test result adjusting parameter, the referred to as rear inspection of color measurement and color match.Computer color measurement and color match
Device 220 can also judge whether test result is qualified:If unqualified, the second dyeing apparatus 223 is activated, and test is tied
Fruit is sent to the second dyeing apparatus 223, and the second dyeing apparatus 223 is according to test result arrange parameter;If qualified, do not activate
Second dyeing apparatus 223, the referred to as first inspection of color measurement and color match.Computer color measurement and color match device 220 can also be both by test result
It is sent to the first dyeing apparatus 24, and the second dyeing apparatus 223 of activation, the first dyeing apparatus 24 are judged whether according to test result
According to test result adjusting parameter, if the second dyeing apparatus 223 is activated, according to test result arrange parameter.Computer
The second plasma device 221, the second roller glue are also provided between color measurement and color match device 220 and the second dyeing apparatus 223
Roller group, which closes obtained product after 27 drawing-offs and first passes through the second plasma device 221, carries out surface modification treatment, so as to subsequently into
Dyeing firmness and dye-uptake can be improved when second of dyeing of row.Second plasma device 221 and the second dyeing apparatus 223
Between be also provided with the second electrostatic generator 222.Second dyeing apparatus 223 is gone back between combining 210 with third roller rubber roller
The second drying unit 224 can be equipped with.Second dyeing apparatus 223 is also provided between combining 210 with third roller rubber roller to be added
Thermal 28 and rotating device 29, the product obtained after the spraying dyeing of the second dyeing apparatus 223 are added by heating device 28
Then thermal softening carries out rotation looping by rotating device 29 using long filament to the product obtained after heating and softening.Twister
Third plasma device 213 is also provided between 212 and nanometer device for spinning 214.Nanometer device for spinning 214 be wound into
Third drying unit 225 and the first filoplume detection device 215, the first filoplume detection device are also provided between type device 219
The first plasma gassing apparatus 216 is also provided with after 215.Nanometer device for spinning 214 sprays the production obtained after nanofiber
Object carries out drying and shaping by third drying unit 225, is then examined to hairiness number by the first filoplume detection device 215
It surveys:Testing result only can be fed back to nanometer device for spinning 214, nanometer device for spinning 214 by the first filoplume detection device 215
According to testing result adjusting parameter, the referred to as rear detection of hairiness number;First filoplume detection device 215 can also be only by testing result
Be sent to the first plasma gassing apparatus 216, the first plasma gassing apparatus 216 according to inspection result arrange parameter, into
Capable singe processing, the referred to as first detection of hairiness number;Testing result can also be sent to by the first filoplume detection device 215 simultaneously
Nanometer device for spinning 214 and the first plasma gassing apparatus 216, the adjusting parameter according to testing result of nanometer device for spinning 214,
First plasma gassing apparatus 216 arrange parameter according to testing result carries out singe processing namely the rear detection of hairiness number
It is carried out at the same time with first detection.It is also provided with second mao between first plasma gassing apparatus 216 and coiling and molding device 219
Plumage detection device 217 and the second plasma gassing apparatus 218;First plasma gassing apparatus 216 singe processing after obtain
Product hairiness number is detected by the second filoplume detection device 217, the second filoplume detection device 217 is to testing result
Judged:If testing result is unqualified, the second plasma gassing apparatus 218 is activated, and be arranged according to testing result
The parameter of second plasma gassing apparatus 218, the second plasma gassing apparatus 218 are further singed processing;If
Testing result is qualified, then does not activate the second plasma gassing apparatus 218.
Wherein, the first dyeing apparatus 24 and the second dyeing apparatus 223 have been all made of the principle of 3D printing, similar to toner cartridge
Container in be put into dyestuff, controlled by computer program, dyes can be automatically selected according to fiber type, by color print
On fiber or yarn.This container can bear certain pressure, be dyed under the conditions of certain temperature and acid-base value
Work.First dyeing apparatus 24 and the second dyeing apparatus 223 can be dyed when carrying out dyeing work with a kind of color,
Form pure color yarn;It can also be dyed with multiple color, form the yarn that one section of one section of a variety of colors is alternately replaced;May be used also
To be dyed with secondary colour, such as contain yellow in red.
Nanometer device for spinning 214 can be that electrostatic spinning apparatus, bubble device for spinning, centrifugal spinning device or rotation are spun
Silk device, wherein electrostatic spinning apparatus is to apply certain voltage to liquid, makes it generate electrostatic, in drawing for positive and negative anodes charge
Under power, liquid attenuating is drawn and attenuated, is similar to the technology of fire-fighting lance water spray.Nanometer device for spinning 214 can be with 360 ° of spraying nanometers
Fiber;Can also locally sprayed nanofiber, while constantly rotation, until 360 ° wrapped up nanofiber;Or using multiple
Nozzle sprays nanofiber simultaneously, to realize 360 ° of spraying nanofibers;Or after locally sprayed nanofiber, heated,
Make locally sprayed nanofibers melt, then rotate, to obtain after making 360 ° of nanofiber solution package nanofibers melts
Product, finally by third drying unit 225 carry out drying and shaping.
Item, which does test device 211, mainly two kinds of photo-electric and condenser type.Wherein, photo-electric item does the principle of test device
It is:When illumination is mapped on fiber assembly, because of the barrier of fiber assembly, the photograph of light is not received on signal receiver
It penetrates, therefore, can judge the thickness of fiber assembly by the light transmission area on signal receiver.The dry test of condenser type item
The principle of device is:According to fiber assembly volume size occupied in a certain space, the size of its diameter is reacted.
All plasma gassing apparatus in the present embodiment are all the oxygen or nitrogen bombarded using electromagnetism in air,
It is set to generate flame combustion object.
All filoplume detection devices in the present embodiment be all include an illuminator and a light receptors, as long as intermediate
There is examined object to vary by the way that shade, shade will be formed, different length are judged according to the quantity of different size shade
Spend the quantity of filoplume.
Fig. 1 is the structure diagram of present embodiment, wherein all devices indicated by the solid line are this specific implementations
Device necessary to mode, all devices being represented by dashed line are the devices that can increase and decrease according to actual needs.
Present embodiment also discloses a kind of method of manufacture spun yarn, includes the following steps:
S1:Ripe bar or rove are subjected to surface modification treatment by the first plasma device 21;
S2:The product that step S1 is obtained carries out drawing-off by first roller rubber roller combination 22;
S3:Close fibre bundle is become loose fiber by the product that step S2 is obtained by the first electrostatic generator 23
Beam;
S4:The product that step S3 is obtained carries out spraying dyeing by the first dyeing apparatus 24;
S5:The product that step S4 is obtained carries out drying fixation by the first drying unit 25;
S6:The product that step S5 is obtained is detected drying effect by resistor detecting device 26, resistor detecting device
26 pairs of testing results judge:If detection is qualified, continue step S7;If detection is unqualified, feedback signal
To the first drying unit 25,25 adjusting parameter of the first drying unit, and continue step S7;
S7:The product that step S6 is obtained carries out drawing-off by the second roller rubber roller combination 27;
S8:The product that step S7 is obtained carries out the test of coloring, computer by computer color measurement and color match device 220
Test result is fed back to the first dyeing apparatus 24 by color measurement and color match device 220, and the first dyeing apparatus 24 is adjusted according to test result
Parameter;
S9:The product that step S8 is obtained carries out surface modification treatment by the second plasma device 221;
S10:Close fibre bundle is become loose fibre by the product that step S9 is obtained by the second electrostatic generator 222
Tie up beam;
S11:The product that step S10 is obtained carries out further spraying dyeing by the second dyeing apparatus 223;
S12:Drying fixation is carried out by the second drying unit 224;
S13:It is heated and softened by heating device 28;
S14:Rotation looping is carried out to the product that step S13 is obtained by rotating device 29 using long filament;
S15:The product that step S14 is obtained carries out drawing-off by third roller rubber roller combination 210;
S16:The product that step S15 is obtained does test device 211 by item and carries out the dry test of item, and according to test result tune
Whole first roller rubber roller combines the rotating speed of the 22, second roller rubber roller combination 27 and third roller rubber roller combination 210;
S17:The product that step S16 is obtained is twisted by twister 212;
S18:The product that step S17 is obtained carries out surface modification treatment by third plasma device 213;
S19:The product that step S18 is obtained sprays nanofiber by nanometer device for spinning 214, and nanofiber wraps up third
The product that the processing of plasma device 213 obtains, forms nano fibrous membrane;
S20:The product that step S19 is obtained carries out drying and shaping by third drying unit 225;
S21:The product that step S20 is obtained is detected hairiness number by the first filoplume detection device 215, first mao
Testing result is sent to the first plasma gassing apparatus 216, the first plasma gassing apparatus 216 by plumage detection device 215
Arrange parameter according to testing result;
S22:The product that step S21 is obtained carries out processing of singing by the first plasma gassing apparatus 216;
S23:The product that step S22 is obtained is detected hairiness number by the second filoplume detection device 217, second mao
Plumage detection device 217 judges testing result:If testing result is unqualified, the second plasma gassing apparatus is activated
218, and the parameter of the second plasma gassing apparatus 218 is set according to testing result, continue step S24;If detection
As a result qualified, then the second plasma gassing apparatus 218 is not activated, carries out step S25;
S24:The product that step S23 is obtained further is singed processing by the second plasma gassing apparatus 218;
S25:It is wound molding by coiling and molding device 219, to form spun yarn.