One kind having dyeing effect detection function and the integrated spinning frame of twisting winding and system
The method for making spun yarn
Technical field
The present invention relates to spinning frame and manufacture spun yarn method, more particularly to one kind have dyeing effect detection function and
The integrated spinning frame of twisting winding and the method for manufacturing spun yarn.
Background technique
Spinning frame is a kind of machine that ripe bar or rove are formed to spun yarn by processes such as drawing-off, twisting and windings.It is existing
There are the spinning frame in technology and the method for manufacturing spun yarn that ripe bar or rove are only often formed spun yarn, can not achieve dyeing,
Dyeing effect can not be detected, dye and the detection of dyeing effect will be carried out by other machines, lead to work
Efficiency is lower, the device is complicated, higher cost.
Summary of the invention
Goal of the invention: the object of the present invention is to provide one kind can be realized dyeing, can be detected to dyeing effect, work
Make that high-efficient, equipment is simple, at low cost has dyeing effect detection function and the integrated spinning frame of twisting winding and manufacture
The method of spun yarn.
Technical solution:
It is of the present invention to have dyeing effect detection function and the integrated spinning frame of twisting winding, including first roller
Rubber roller combination, the first dyeing apparatus, the combination of the second roller rubber roller, computer color measurement and color match device, the second dyeing apparatus, third sieve
Draw rubber roller combination, nanometer device for spinning and twisting winding molding machine;
Then ripe bar or rove are sprayed by the combination progress drawing-off of first roller rubber roller by the first dyeing apparatus
Dyeing, then drawing-off is carried out by the combination of the second roller rubber roller, then dyeing effect is carried out by computer color measurement and color match device
Test result is fed back to the first dyeing apparatus by test, computer color measurement and color match device, and the first dyeing apparatus is according to test result
Adjusting parameter, computer color measurement and color match device are judged also according to test result: if test result is unqualified, activating
Two dyeing apparatus, and test result is sent to the second dyeing apparatus, parameter is arranged according to test result in the second dyeing apparatus, right
The product obtained after the combination drawing-off of second roller rubber roller carries out further spraying dyeing;If test result is qualified, do not activate
Second dyeing apparatus;Later, it is combined by third roller rubber roller and carries out drawing-off, then Nanowire is sprayed by nanometer device for spinning
Dimension, the product obtained after nanofiber package third roller rubber roller combination drawing-off, forms nano fibrous membrane, rolls up finally by twisting
Twisting and coiling and molding are carried out around molding machine, to form spun yarn.
Further, further include the first plasma device being set to before first roller rubber roller combines, and be set to first
The first electrostatic generator between the combination of roller rubber roller and the first dyeing apparatus;Ripe bar or rove first pass through the first plasma
Body device carries out surface modification treatment, then carries out drawing-off by the combination of first roller rubber roller, is then filled by the first electrostatic
Setting becomes loose fibre bundle for close fibre bundle.
Further, further include set on the first dyeing apparatus combined with the second roller rubber roller between the first drying unit and electricity
Hinder detection device;The product obtained after the spraying dyeing of first dyeing apparatus carries out drying fixation treatment by the first drying unit,
Drying effect is detected by resistor detecting device again, resistor detecting device judges testing result: if detection
Qualification then continues through the combination of the second roller rubber roller and carries out drawing-off;If detection is unqualified, feedback signal is filled to the first drying
It sets, the first drying unit adjusting parameter, drawing-off is then carried out by the combination of the second roller rubber roller.
It further, further include set on the second plasma dress between computer color measurement and color match device and the second dyeing apparatus
Set with the second electrostatic generator, and set on the second dyeing apparatus combined with third roller rubber roller between second drying dress
It sets;If the test result of computer color measurement and color match device is unqualified, also activation second while activating the second dyeing apparatus
Plasma device, the second electrostatic generator and the second drying unit, the product obtained after the combination drawing-off of the second roller rubber roller
After being tested by computer color measurement and color match device, first passes through the second plasma device and carry out surface modification treatment, then
Close fibre bundle is become into loose fibre bundle by the second electrostatic generator, is then sprayed by the second dyeing apparatus
Dyeing is applied, drying fixation is then carried out by the second drying unit;If the test result of computer color measurement and color match device is qualified,
The second dyeing apparatus, the second plasma device, the second electrostatic generator and the second drying unit are not activated then.
Further, further include set on the second dyeing apparatus combined with third roller rubber roller between heating device and rotating dress
It sets;The product obtained after the spraying dyeing of second dyeing apparatus is heated and softened by heating device, is then passed through using long filament
Rotating device carries out rotation looping to the product obtained after heating and softening.
It further, further include that the item combined between nanometer device for spinning set on third roller rubber roller does test device;The
The product obtained after the combination drawing-off of three roller rubber rollers is done test device by item and is tested, and according to test result adjustment first
The revolving speed of the combination of roller rubber roller, the combination of the second roller rubber roller and the combination of third roller rubber roller.
It further, further include that the third plasma combined between nanometer device for spinning set on third roller rubber roller fills
It sets;The product obtained after the combination drawing-off of third roller rubber roller carries out surface modification treatment by third plasma device.
Further, further include set between nanometer device for spinning and twisting winding molding machine third drying unit, the
One filoplume detection device and the first plasma gassing apparatus;The product obtained after nanometer device for spinning spraying nanofiber passes through
Third drying unit carries out drying and shaping, and then the first filoplume detection device detects hairiness number, the detection of the first filoplume
Device will test result and be sent to the first plasma gassing apparatus, and the first plasma gassing apparatus is arranged according to testing result
Parameter carries out processing of singing.
It further, further include set on the second filoplume between the first plasma gassing apparatus and twisting winding molding machine
Detection device and the second plasma gassing apparatus;First plasma gassing apparatus singes after processing obtained product by the
Two filoplume detection devices detect hairiness number again, and the second filoplume detection device judges testing result: if
Testing result is unqualified, then activates the second plasma gassing apparatus, and the second plasma is arranged according to testing result and singes
The parameter of device, the second plasma gassing apparatus are further singed processing;If testing result is qualified, is not activated
Two plasma gassing apparatus.
The method of manufacture spun yarn of the present invention, includes the following steps:
S1: ripe bar or rove are subjected to surface modification treatment by the first plasma device;
S2: the product that step S1 is obtained carries out drawing-off by the combination of first roller rubber roller;
S3: close fibre bundle is become loose fiber by the first electrostatic generator by the product that step S2 is obtained
Beam;
S4: the product that step S3 is obtained carries out spraying dyeing by the first dyeing apparatus;
S5: the product that step S4 is obtained carries out drying fixation by the first drying unit;
S6: the product that step S5 is obtained detects drying effect by resistor detecting device, resistor detecting device pair
Testing result judges: if detection is qualified, continuing step S7;If detection is unqualified, feedback signal is to the
One drying unit, the first drying unit adjusting parameter, and continue step S7;
S7: the product that step S6 is obtained carries out drawing-off by the combination of the second roller rubber roller;
S8: the product that step S7 is obtained carries out the test of dyeing effect by computer color measurement and color match device, and computer is surveyed
Test result is fed back to the first dyeing apparatus by color color matching device, and the first dyeing apparatus is calculated according to test result adjusting parameter
Machine color measurement and color match device is judged also according to test result: if test result is unqualified, the second plasma being activated to fill
It sets, the second electrostatic generator, the second dyeing apparatus and the second drying unit, and test result is sent to the second dyeing dress
It sets, parameter is arranged according to test result in the second dyeing apparatus, carries out step S9;If test result is qualified, second is not activated
Plasma device, the second electrostatic generator, the second dyeing apparatus and the second drying unit carry out step S13;
S9: the product that step S8 is obtained carries out surface modification treatment by the second plasma device;
S10: close fibre bundle is become loose fiber by the second electrostatic generator by the product that step S9 is obtained
Beam;
S11: the product that step S10 is obtained carries out further spraying dyeing by the second dyeing apparatus;
S12: drying fixation is carried out by the second drying unit;
S13: it is heated and softened by heating device;
S14: rotation looping is carried out to the product that step S13 is obtained by rotating device using long filament;
S15: the product that step S14 is obtained carries out drawing-off by the combination of third roller rubber roller;
S16: the product that step S15 is obtained does test device by item and carries out the dry test of item, and is adjusted according to test result
The revolving speed of the combination of first roller rubber roller, the combination of the second roller rubber roller and the combination of third roller rubber roller;
S17: the product that step S16 is obtained carries out surface modification treatment by third plasma device;
S18: the product that step S17 is obtained sprays nanofiber by nanometer device for spinning, and nanofiber wraps up third etc.
The product that ion body device is handled forms nano fibrous membrane;
S19: the product that step S18 is obtained carries out drying and shaping by third drying unit;
S20: the product that step S19 is obtained detects hairiness number by the first filoplume detection device, the first filoplume
Detection device will test result and be sent to the first plasma gassing apparatus, and the first plasma gassing apparatus is according to testing result
Parameter is set;
S21: the product that step S20 is obtained carries out processing of singing by the first plasma gassing apparatus;
S22: the product that step S21 is obtained detects hairiness number by the second filoplume detection device, the second filoplume
Detection device judges testing result: if testing result is unqualified, activating the second plasma gassing apparatus, and root
The parameter of second plasma gassing apparatus is set according to testing result, continues step S23;If testing result is qualified,
The second plasma gassing apparatus is not activated, carries out step S24;
S23: the product that step S22 is obtained further is singed processing by the second plasma gassing apparatus;
S24: twisting and coiling and molding are carried out by twisting winding molding machine, to form spun yarn.
The utility model has the advantages that the invention discloses one kind to have dyeing effect detection function and the integrated spun yarn of twisting winding
Machine can be realized dyeing and nanometer spinning by the first dyeing apparatus and nanometer device for spinning, so that dyeing and spun yarn work
Skill can be achieved with by a spinning frame, and work efficiency is high, equipment is simple, at low cost.Also, the first dyeing apparatus is using spray
Dyeing is applied, dyes can be adjusted at any time, also do not need to dissolve dyestuff with water or carbon dioxide, dyeing
Simply, dyeing efficiency is high, at low cost.Also, nanometer device for spinning is by combining the product that drawing-off obtains in third roller rubber roller
Nanofiber is wrapped up on surface, forms nano fibrous membrane, both can protect yarn, avoids friction from generating additional filoplume, facilitates fortune
It is defeated, and the pot-life of yarn can be increased, and under certain condition, it can also be carried out according to the ingredient of nanofiber anti-fake
It examines.In addition, the first dyeing can be adjusted according to dyeing effect by detection of the computer color measuring and matching system to dyeing effect
The parameter of device can also judge whether to activate the second dyeing apparatus according to dyeing effect, effectively realize to dyeing effect
Detection and the control to dyeing effect.
Detailed description of the invention
Fig. 1 is the structural block diagram of a specific embodiment of the invention.
Specific embodiment
Technical solution of the present invention is further introduced with reference to the accompanying drawings and detailed description.
Present embodiment discloses one kind and has dyeing effect detection function and the integrated spinning frame of twisting winding,
The 22, first dyeing apparatus 24 is combined including first roller rubber roller, the second roller rubber roller combines 27, computer color measurement and color match device
220, the second dyeing apparatus 223, third roller rubber roller combination 210, nanometer device for spinning 214 and twisting winding molding machine 219.
Then ripe bar or rove carry out spraying dye by the first dyeing apparatus 24 by 22 progress drawing-off of first roller rubber roller combination
Color, then by the second roller rubber roller combination 27 carry out drawing-offs, then by computer color measurement and color match device 220 to dyeing effect into
Row test is combined by third roller rubber roller later with deciding whether to carry out spraying dyeing by the second dyeing apparatus 223 again
210 carry out drawing-off, then spray nanofiber by nanometer device for spinning 214, carry out finally by twisting winding molding machine 219
Coiling and molding, to form spun yarn.Wherein, test result only can be fed back to the first dyeing by computer color measurement and color match device 220
Device 24, the first dyeing apparatus 24 is according to test result adjusting parameter, the referred to as rear inspection of color measurement and color match.Computer color measurement and color match
Device 220 also may determine that whether test result is qualified: if unqualified, activate the second dyeing apparatus 223, and test is tied
Fruit is sent to the second dyeing apparatus 223, and parameter is arranged according to test result in the second dyeing apparatus 223;If qualified, do not activate
Second dyeing apparatus 223, the referred to as first inspection of color measurement and color match.Computer color measurement and color match device 220 can also be both by test result
It is sent to the first dyeing apparatus 24, and is judged whether to activate the second dyeing apparatus 223, the first dyeing apparatus 24 according to test result
According to test result adjusting parameter, if the second dyeing apparatus 223 is activated, parameter is arranged according to test result.
In addition, being also provided with the first plasma device 21 before first roller rubber roller combination 22;Ripe bar or rove
It first passes through the first plasma device 21 and carries out surface modification treatment, then drawing-off is carried out by first roller rubber roller combination 22.The
The first electrostatic generator 23 is also provided between the combination 22 of one roller rubber roller and the first dyeing apparatus 24;First roller rubber roller
Combining the product obtained after 22 drawing-offs becomes loose fibre bundle for close fibre bundle by the first electrostatic generator 23.The
One dyeing apparatus 24 combines with the second roller rubber roller and is also provided with the first drying unit 25 and resistor detecting device 26 between 27;
The product obtained after the spraying dyeing of first dyeing apparatus 24 carries out drying fixation treatment by the first drying unit 25, then passes through electricity
Resistance detection device 26 detects drying effect.May be used also between computer color measurement and color match device 220 and the second dyeing apparatus 223
To be equipped with the second plasma device 221, first passes through the second plasma device 221 and carry out surface modification treatment, so as to subsequent
Dyeing firmness and dye-uptake can be improved when dye for second.Second plasma device 221 and the second dyeing apparatus
The second electrostatic generator 222 is also provided between 223.Second dyeing apparatus 223 combines between 210 with third roller rubber roller
It is also provided with the second drying unit 224.Second dyeing apparatus 223 is combined with third roller rubber roller and is also provided between 210
Heating device 28 and rotating device 29, the product obtained after the spraying dyeing of the second dyeing apparatus 223 are carried out by heating device 28
It heats and softens, the product obtained after then being heated and softened using long filament by 29 Duis of rotating device carries out rotation looping.Third sieve
It draws and is also provided with the dry test device 211 of item between rubber roller combination 210 and nanometer device for spinning 214.Item do test device 211 with
Third plasma device 213 is also provided between nanometer device for spinning 214.Nanometer device for spinning 214 and twisting winding at
Third drying unit 225 is also provided between type device 219.Nanometer device for spinning 214 and twisting winding molding machine 219 it
Between be also provided with the first filoplume detection device 215, be also provided with after the first filoplume detection device 215 first plasma burning
Hair device 216.Nanometer device for spinning 214 sprays the product obtained after nanofiber and passes through 215 pairs of hairs of the first filoplume detection device
Plumage quantity is detected: the first filoplume detection device 215 can only will test result and feed back to nanometer device for spinning 214, nanometer
Device for spinning 214 adjusting parameter, the referred to as rear detection of hairiness number according to testing result;First filoplume detection device 215 can also
It is sent to the first plasma gassing apparatus 216 only will test result, the first plasma gassing apparatus 216 is tied according to inspection
Parameter is arranged in fruit, carries out processing of singing, the referred to as first detection of hairiness number;First filoplume detection device 215 can also simultaneously by
Testing result is sent to nanometer device for spinning 214 and the first plasma gassing apparatus 216, and nanometer device for spinning 214 is according to inspection
Result adjusting parameter is surveyed, the first plasma gassing apparatus 216 is arranged parameter according to inspection result, carries out processing of singing, namely
The rear detection of hairiness number is carried out simultaneously with first detecting.First plasma gassing apparatus 216 and twisting winding molding machine 219
Between be also provided with the second filoplume detection device 217 and the second plasma gassing apparatus 218;First plasma is singed dress
It sets 216 singe after processing, hairiness number be detected by the second filoplume detection device 217, the detection of the second filoplume
Device 217 judges testing result: if testing result is unqualified, the second plasma gassing apparatus 218 is activated, and
The parameter of second plasma gassing apparatus 218 is set according to testing result, and the second plasma gassing apparatus 218 is carried out into one
Walk processing of singing;If testing result is qualified, the second plasma gassing apparatus 218 is not activated.
Wherein, the first dyeing apparatus 24 and the second dyeing apparatus 223 use the principle of 3D printing, are being similar to toner cartridge
It is put into dyestuff in container, is controlled by computer program, dyes can be automatically selected according to fiber type, color print is existed
On fiber or yarn.This container can bear certain pressure, carry out dyer under the conditions of certain temperature and pH value
Make.First dyeing apparatus 24 and the second dyeing apparatus 223 can be dyed, shape when carrying out dyeing work with a kind of color
At pure color yarn;It can also be dyed with multiple color, form the yarn that one section of one section of various colors is alternately replaced;It can be with
It is dyed with secondary colour, such as contains yellow in red.
Item, which does test device 211, mainly photo-electric and two kinds of condenser type.Wherein, photo-electric item does the principle of test device
It is: when illumination is mapped on fiber assembly, because of the barrier of fiber assembly, the photograph of light is not received on signal receiver
It penetrates, therefore, the thickness of fiber assembly can be judged by the light transmission area on signal receiver.The dry test of condenser type item
The principle of device is: according to fiber assembly volume size occupied in a certain space, reacting the size of its diameter.
All plasma gassing apparatus in the present embodiment are all the oxygen or nitrogen bombarded in air using electromagnetism,
It is set to generate flame combustion object.
All filoplume detection devices in the present embodiment be all include an illuminator and a light receptors, as long as intermediate
There is examined object by just will form shade, shade varies, and different length are judged according to the quantity of different size shade
Spend the quantity of filoplume.
Nanometer device for spinning 214 can be electrostatic spinning apparatus, bubble device for spinning, centrifugal spinning device or rotation and spin
Silk device, wherein electrostatic spinning apparatus is to apply certain voltage to liquid, makes it generate electrostatic, in drawing for positive and negative anodes charge
Under power, liquid attenuating is drawn and attenuated, similar to the technology of fire-fighting lance water spray.Nanometer device for spinning 214 can be with 360 ° of spraying nanometers
Fiber;Can also be with locally sprayed nanofiber, while constantly rotating, until 360 ° have been wrapped up nanofiber;Or using multiple
Spray head sprays nanofiber simultaneously, to realize 360 ° of spraying nanofibers;Or after locally sprayed nanofiber, heated,
Make locally sprayed nanofibers melt, then rotate, so that the 360 ° of package third roller rubber roller combinations of nanofiber solution be made to lead
The product obtained after stretching carries out drying and shaping finally by third drying unit 225.
Fig. 1 is the structural block diagram of present embodiment, wherein all devices indicated by the solid line are this specific implementations
Device necessary to mode, all devices being represented by dashed line are the devices that can increase and decrease according to actual needs.
Present embodiment also discloses a kind of method for manufacturing spun yarn, includes the following steps:
S1: ripe bar or rove are subjected to surface modification treatment by the first plasma device 21;
S2: the product that step S1 is obtained carries out drawing-off by first roller rubber roller combination 22;
S3: close fibre bundle is become loose fiber by the first electrostatic generator 23 by the product that step S2 is obtained
Beam;
S4: the product that step S3 is obtained carries out spraying dyeing by the first dyeing apparatus 24;
S5: the product that step S4 is obtained carries out drying fixation by the first drying unit 25;
S6: the product that step S5 is obtained detects drying effect by resistor detecting device 26, resistor detecting device
26 pairs of testing results judge: if detection is qualified, continuing step S7;If detection is unqualified, feedback signal
To the first drying unit 25,25 adjusting parameter of the first drying unit, and continue step S7;
S7: the product that step S6 is obtained carries out drawing-off by the second roller rubber roller combination 27;
S8: the product that step S7 is obtained carries out the test of dyeing effect, computer by computer color measurement and color match device 220
Test result is fed back to the first dyeing apparatus 24 by color measurement and color match device 220, and the first dyeing apparatus 24 is adjusted according to test result
Parameter, computer color measurement and color match device 220 are judged also according to test result: if test result is unqualified, activating
Two plasma devices 221, the second electrostatic generator 222, the second dyeing apparatus 223 and the second drying unit 224, and will survey
Test result is sent to the second dyeing apparatus 223, and parameter is arranged according to test result in the second dyeing apparatus 223, carries out step S9;Such as
Fruit test result is qualified, then does not activate the second plasma device 221, the second electrostatic generator 222, the second dyeing apparatus
223 and second drying unit 224, carry out step S13;
S9: the product that step S8 is obtained carries out surface modification treatment by the second plasma device 221;
S10: close fibre bundle is become loose fibre by the second electrostatic generator 222 by the product that step S9 is obtained
Tie up beam;
S11: the product that step S10 is obtained carries out further spraying dyeing by the second dyeing apparatus 223;
S12: drying fixation is carried out by the second drying unit 224;
S13: it is heated and softened by heating device 28;
S14: rotation looping is carried out to the product that step S13 is obtained by rotating device 29 using long filament;
S15: the product that step S14 is obtained carries out drawing-off by third roller rubber roller combination 210;
S16: the product that step S15 is obtained does test device 211 by item and carries out the dry test of item, and according to test result tune
Whole first roller rubber roller combines the revolving speed of the 22, second roller rubber roller combination 27 and third roller rubber roller combination 210;
S17: the product that step S16 is obtained carries out surface modification treatment by third plasma device 213;
S18: the product that step S17 is obtained sprays nanofiber by nanometer device for spinning 214, and nanofiber wraps up third
The product that the processing of plasma device 213 obtains, forms nano fibrous membrane;
S19: the product that step S18 is obtained carries out drying and shaping by third drying unit 225;
S20: the product that step S19 is obtained detects hairiness number by the first filoplume detection device 215, and first mao
Plumage detection device 215 will test result and be sent to the first plasma gassing apparatus 216, the first plasma gassing apparatus 216
Parameter is set according to testing result;
S21: the product that step S20 is obtained carries out processing of singing by the first plasma gassing apparatus 216;
S22: the product that step S21 is obtained detects hairiness number by the second filoplume detection device 217, and second mao
Plumage detection device 217 judges testing result: if testing result is unqualified, activating the second plasma gassing apparatus
218, and the parameter of the second plasma gassing apparatus 218 is set according to testing result, continue step S23;If detection
As a result qualified, then the second plasma gassing apparatus 218 is not activated, carries out step S24;
S23: the product that step S22 is obtained further is singed processing by the second plasma gassing apparatus 218;
S24: twisting and coiling and molding are carried out by twisting winding molding machine 219, to form spun yarn.