CN106498644B - A method of having the sizing machine and manufacture sizing of broken end detection and dyeing function - Google Patents

A method of having the sizing machine and manufacture sizing of broken end detection and dyeing function Download PDF

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CN106498644B
CN106498644B CN201611151148.0A CN201611151148A CN106498644B CN 106498644 B CN106498644 B CN 106498644B CN 201611151148 A CN201611151148 A CN 201611151148A CN 106498644 B CN106498644 B CN 106498644B
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detection
product
dyeing
drying
plasma
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CN106498644A (en
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刘国亮
殷瑞明
王春霞
毕红军
吕立斌
贾高鹏
卞金洪
阳程
赵红芝
张飞
卢婷婷
吕景春
周青青
蔡露
刘宪祥
惠开兵
惠刚
孙桂娥
杜梅
曾春梅
张春清
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Tongxiang Kangyue Fashion Bedding Co ltd
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Yangcheng Institute of Technology
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J3/00Modifying the surface
    • D02J3/12Modifying the surface by removing projecting ends of fibres
    • D02J3/16Modifying the surface by removing projecting ends of fibres by singeing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/02Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
    • D06M10/025Corona discharge or low temperature plasma

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

本发明公开了一种具备断头检测和染色功能的浆纱机,其特征在于:包括经轴、纱线储存装置、第一断头检测装置、第一自动接头装置、第一染色装置、第一纳米纺丝装置、等离子体烧毛装置和卷绕装置;本发明还公开了一种制造浆纱的方法。本发明能够有效检测是否存在断头的细纱,并对断头的细纱进行接头处理;并且,第一染色装置是采用喷涂染色工艺,可以随时调整染料种类,也不需要用水或二氧化碳对染料进行溶解,染色工艺简单、染色效率高、成本低;此外,采用本发明这一种机器就能实现断头检测、接头处理、喷涂染色和纳米纺丝,有效提高了工作效率,降低了设备的复杂程度,降低了成本。

The invention discloses a sizing machine with end-breakage detection and dyeing functions, which is characterized in that it comprises a warp beam, a yarn storage device, a first end-breakage detection device, a first automatic splicing device, a first dyeing device, and a first end-breakage detection device. A nano-spinning device, a plasma singeing device and a winding device; the invention also discloses a method for manufacturing sizing. The present invention can effectively detect whether there are broken spun yarns, and carry out splicing treatment on the broken spun yarns; moreover, the first dyeing device adopts a spraying dyeing process, which can adjust the types of dyes at any time, and does not need to dissolve the dyes with water or carbon dioxide , the dyeing process is simple, the dyeing efficiency is high, and the cost is low; in addition, the machine of the present invention can realize broken end detection, joint processing, spray dyeing and nano-spinning, effectively improving work efficiency and reducing the complexity of equipment , reducing costs.

Description

一种具备断头检测和染色功能的浆纱机及制造浆纱的方法A sizing machine with end-break detection and dyeing functions and method for manufacturing sizing

技术领域technical field

本发明涉及浆纱机,特别是涉及一种具备断头检测和染色功能的浆纱机及制造浆纱的方法。The invention relates to a sizing machine, in particular to a sizing machine with the functions of end-break detection and dyeing and a method for manufacturing sizing.

背景技术Background technique

浆纱机是对细纱进行上浆处理得到浆纱的设备。现有技术中的浆纱机往往只是将细纱形成浆纱,不具备断头检测功能,也不能实现染色,断头检测和染色要通过其他机器进行,导致工作效率低、设备复杂、成本较高。The sizing machine is a device for sizing the spun yarn to obtain sizing. The sizing machines in the prior art often only form the spun yarn into sizing, and do not have the function of end-breakage detection, nor can they realize dyeing. The end-breakage detection and dyeing must be carried out by other machines, resulting in low work efficiency, complicated equipment, and high cost .

发明内容Contents of the invention

发明目的:本发明的目的是提供一种工作效率高、设备简单、成本低的具备断头检测和染色功能的浆纱机及制造浆纱的方法。Purpose of the invention: The purpose of the invention is to provide a sizing machine with high working efficiency, simple equipment and low cost, which has the functions of end detection and dyeing, and a method for manufacturing sizing.

技术方案:Technical solutions:

本发明所述的具备断头检测和染色功能的浆纱机,包括经轴、纱线储存装置、第一断头检测装置、第一自动接头装置、第一染色装置、第一纳米纺丝装置、等离子体烧毛装置和卷绕装置;The sizing machine with end-break detection and dyeing functions of the present invention includes a warp beam, a yarn storage device, a first end-break detection device, a first automatic piecing device, a first dyeing device, and a first nano-spinning device , plasma singeing device and winding device;

细纱从经轴上退绕下来,进入纱线储存装置进行储存,然后通过第一断头检测装置进行断头检测:当检测到细纱存在断头时,启动第一自动接头装置进行接头处理,再送给第一染色装置进行喷涂染色;否则直接送给第一染色装置进行喷涂染色;再通过第一纳米纺丝装置喷涂纳米纤维,纳米纤维包裹第一染色装置喷涂染色后得到的产物,形成纳米纤维膜,然后通过等离子体烧毛装置进行烧毛处理,最后通过卷绕装置进行卷绕,形成浆纱。The spun yarn is unwound from the warp beam, enters the yarn storage device for storage, and then detects the broken end through the first broken end detection device: when the broken end of the spun yarn is detected, the first automatic jointing device is started for jointing processing, and then sent to the Spray and dye the first dyeing device; otherwise, send it directly to the first dyeing device for spray dyeing; then spray nanofibers through the first nano-spinning device, and the nanofibers wrap the product obtained after spraying and dyeing the first dyeing device to form nanofibers The film is then singeed by a plasma singeing device, and finally wound by a winding device to form a sizing.

进一步,还包括设于第一自动接头装置与第一染色装置之间的第一等离子体装置,以及设于第一染色装置与第一纳米纺丝装置之间的第一烘干装置和第一电阻检测装置;细纱通过第一等离子体装置进行表面改性处理,再通过第一染色装置进行喷涂染色,接着通过第一烘干装置进行烘干固色处理,再通过第一电阻检测装置对烘干效果进行检测,第一电阻检测装置对检测结果作出判断:如果检测不合格,则反馈信号给第一烘干装置,第一烘干装置调整参数,同时通过第一纳米纺丝装置喷涂纳米纤维;如果检测合格,则直接通过第一纳米纺丝装置喷涂纳米纤维。Further, it also includes a first plasma device arranged between the first automatic joint device and the first dyeing device, and a first drying device and a first drying device arranged between the first dyeing device and the first nano-spinning device. Resistance detection device; the spun yarn is subjected to surface modification treatment by the first plasma device, then sprayed and dyed by the first dyeing device, and then dried and fixed by the first drying device, and then dried by the first resistance detection device. The drying effect is detected, and the first resistance detection device makes a judgment on the detection result: if the detection is unqualified, the feedback signal is sent to the first drying device, and the first drying device adjusts the parameters, and at the same time sprays nanofibers through the first nano-spinning device ; If the test is qualified, the nanofibers are directly sprayed by the first nano-spinning device.

进一步,还包括设于第一染色装置与第一纳米纺丝装置之间的计算机测色配色装置和第二染色装置;计算机测色配色装置对染色结果进行检测,并根据染色结果判断是否激活第二染色装置。Further, it also includes a computer color measuring and matching device and a second dyeing device arranged between the first dyeing device and the first nano-spinning device; the computer color measuring and matching device detects the dyeing result, and judges whether to activate the second dyeing device according to the dyeing result. Two dyeing devices.

进一步,还包括设于计算机测色配色装置与第二染色装置之间的第二等离子体装置,以及设于第二染色装置与第一纳米纺丝装置之间的第二烘干装置和第二电阻检测装置;如果染色结果不合格,则激活第二染色装置的同时也激活第二等离子体装置、第二烘干装置和第二电阻检测装置,第一染色装置喷涂染色后得到的产物通过计算机测色配色装置进行检测后,通过第二等离子体装置进行表面改性处理,然后通过第二染色装置进行进一步喷涂染色,接着通过第二烘干装置进行烘干固色处理,再通过第二电阻检测装置对烘干效果进行检测,第二电阻检测装置对检测结果作出判断:如果检测不合格,则反馈信号给第二烘干装置,第二烘干装置调整参数,同时通过第一纳米纺丝装置喷涂纳米纤维,如果检测合格,则直接通过第一纳米纺丝装置喷涂纳米纤维;如果染色结果合格,则不激活第二染色装置、第二等离子体装置、第二烘干装置和第二电阻检测装置。Further, it also includes a second plasma device arranged between the computer color measurement and matching device and the second dyeing device, and a second drying device and a second drying device arranged between the second dyeing device and the first nano-spinning device. Resistance detection device; if the dyeing result is unqualified, the second plasma device, the second drying device and the second resistance detection device are also activated while the second dyeing device is activated, and the product obtained after the first dyeing device is sprayed and dyed is passed through the computer After the detection by the color measurement and matching device, the surface modification treatment is carried out by the second plasma device, and then further spray dyeing is carried out by the second dyeing device, followed by drying and color fixing treatment by the second drying device, and then by the second resistance The detection device detects the drying effect, and the second resistance detection device makes a judgment on the detection result: if the detection is unqualified, the feedback signal is sent to the second drying device, and the second drying device adjusts the parameters, and at the same time through the first nano-spinning The device sprays nanofibers, and if the detection is qualified, the nanofibers are sprayed directly through the first nanospinning device; if the dyeing result is qualified, the second dyeing device, the second plasma device, the second drying device and the second resistor are not activated detection device.

进一步,还包括设于第一染色装置与第一纳米纺丝装置之间的第一毛羽检测装置,以及设于第一纳米纺丝装置与等离子体烧毛装置之间的第二毛羽检测装置和第二纳米纺丝装置;通过第一毛羽检测装置对第一染色装置喷涂染色后得到的产物进行毛羽检测,并根据毛羽检测结果设置第一纳米纺丝装置的参数,然后通过第一纳米纺丝装置喷涂纳米纤维,再通过第二毛羽检测装置进行毛羽检测,并根据毛羽检测结果判断是否激活第二纳米纺丝装置。Further, it also includes a first hairiness detection device arranged between the first dyeing device and the first nano-spinning device, and a second hairiness detection device arranged between the first nano-spinning device and the plasma singeing device and The second nano-spinning device; through the first hairiness detection device, the product obtained after spraying and dyeing by the first dyeing device is subjected to hairiness detection, and the parameters of the first nano-spinning device are set according to the hairiness detection result, and then passed through the first nano-spinning The device sprays nanofibers, and then performs hairiness detection through the second hairiness detection device, and judges whether to activate the second nano-spinning device according to the hairiness detection result.

进一步,还包括设于第二毛羽检测装置与第二纳米纺丝装置之间的第四等离子体装置,以及设于第二纳米纺丝装置与等离子体烧毛装置之间的第四烘干装置和第四电阻检测装置;如果第二毛羽检测装置的毛羽检测结果不合格,则在激活第二纳米纺丝装置的同时也激活第四等离子体装置、第四烘干装置和第四电阻检测装置,第一纳米纺丝装置喷涂纳米纤维后得到的产物通过第二毛羽检测装置进行毛羽检测之后,通过第四等离子体装置进行表面改性处理,接着通过第二纳米纺丝装置喷涂纳米纤维,纳米纤维包裹第四等离子体装置表面改性处理后得到的产物,形成纳米纤维膜,再通过第四烘干装置进行烘干定型,然后通过第四电阻检测装置对烘干效果进行检测,第四电阻检测装置对检测结果作出判断:如果检测不合格,则反馈信号给第四烘干装置,第四烘干装置调整参数,同时通过等离子体烧毛装置进行烧毛处理;如果检测合格,则直接通过等离子体烧毛装置进行烧毛处理;如果检测合格,则直接通过等离子体烧毛装置进行烧毛处理。Further, it also includes a fourth plasma device arranged between the second hairiness detection device and the second nano-spinning device, and a fourth drying device arranged between the second nano-spinning device and the plasma singeing device and the fourth resistance detection device; if the hairiness detection result of the second hairiness detection device is unqualified, then also activate the fourth plasma device, the fourth drying device and the fourth resistance detection device while activating the second nano-spinning device , the product obtained after the first nano-spinning device is sprayed with nanofibers is tested for hairiness by the second hairiness detection device, and then subjected to surface modification treatment by the fourth plasma device, and then sprayed with nanofibers by the second nano-spinning device, nano The fiber wraps the product obtained after the surface modification treatment of the fourth plasma device to form a nanofiber film, which is then dried and shaped by the fourth drying device, and then the drying effect is detected by the fourth resistance detection device. The fourth resistance The detection device makes a judgment on the detection result: if the detection is unqualified, the feedback signal is sent to the fourth drying device, and the fourth drying device adjusts the parameters, and performs singeing treatment through the plasma singeing device at the same time; if the detection is qualified, it directly passes through The plasma singeing device performs singeing treatment; if the inspection is qualified, the singeing treatment is performed directly through the plasma singeing device.

进一步,还包括设于第二纳米纺丝装置与等离子体烧毛装置之间的第三毛羽检测装置;第二纳米纺丝装置喷涂纳米纤维后得到的产物通过第三毛羽检测装置进行毛羽检测,第三毛羽检测装置根据毛羽检测结果设置等离子体烧毛装置的参数,然后通过等离子体烧毛装置进行烧毛处理。Further, it also includes a third hairiness detection device arranged between the second nano-spinning device and the plasma singeing device; the product obtained after the second nano-spinning device is sprayed with nanofibers is subjected to hairiness detection by the third hairiness detection device, The third hairiness detection device sets the parameters of the plasma singeing device according to the hairiness detection result, and then performs singeing treatment through the plasma singeing device.

进一步,还包括设于第一染色装置与第一纳米纺丝装置之间的第三等离子体装置,以及设于第一纳米纺丝装置与等离子体烧毛装置之间的第三烘干装置和第三电阻检测装置;第一染色装置喷涂染色后得到的产物先通过第三等离子体装置进行表面改性处理,再通过第一纳米纺丝装置喷涂纳米纤维,接着通过第三烘干装置进行烘干定型,然后通过第三电阻检测装置对烘干效果进行检测,第三电阻检测装置对检测结果作出判断:如果检测不合格,则反馈信号给第三烘干装置,第三烘干装置调整参数,同时通过等离子体烧毛装置进行烧毛处理。Further, it also includes a third plasma device arranged between the first dyeing device and the first nano-spinning device, a third drying device and a third drying device arranged between the first nano-spinning device and the plasma singeing device The third resistance detection device; the product obtained after spraying and dyeing by the first dyeing device first undergoes surface modification treatment through the third plasma device, then sprays nanofibers through the first nano-spinning device, and then dries through the third drying device Then the drying effect is detected by the third resistance detection device, and the third resistance detection device makes a judgment on the detection result: if the detection is unqualified, the feedback signal is sent to the third drying device, and the third drying device adjusts the parameters , while performing singeing treatment through a plasma singeing device.

进一步,还包括设于等离子体烧毛装置与卷绕装置之间的第二断头检测装置和第二自动接头装置;等离子体烧毛装置烧毛处理后得到的产物通过第二断头检测装置进行断头检测:当检测到存在断头时,启动第二自动接头装置进行接头处理,再送给卷绕装置进行卷绕处理;否则直接送给卷绕装置进行卷绕处理。Further, it also includes a second broken end detection device and a second automatic jointing device arranged between the plasma singeing device and the winding device; the product obtained after the singeing treatment of the plasma singeing device passes through the second broken end detection device End-break detection: When a broken end is detected, start the second automatic jointing device for joint processing, and then send it to the winding device for winding processing; otherwise, directly send it to the winding device for winding processing.

本发明所述的制造浆纱的方法,包括以下步骤:The method for manufacturing sizing of the present invention comprises the following steps:

S1:细纱从经轴上退绕下来,进入纱线储存装置进行储存;S1: The spun yarn is unwound from the warp beam and enters the yarn storage device for storage;

S2:通过第一断头检测装置对细纱进行断头检测:当检测到细纱存在断头时,启动第一自动接头装置进行接头处理,再进行步骤S3;否则,直接进行步骤S3;S2: Detect the broken end of the spun yarn through the first broken end detection device: when the broken end of the spun yarn is detected, start the first automatic jointing device for jointing processing, and then proceed to step S3; otherwise, directly proceed to step S3;

S3:步骤S2得到的产物通过第一等离子体装置进行表面改性处理;S3: the product obtained in step S2 is subjected to surface modification treatment through the first plasma device;

S4:步骤S3得到的产物通过第一染色装置进行喷涂染色;S4: The product obtained in step S3 is sprayed and dyed by the first dyeing device;

S5:步骤S4得到的产物通过第一烘干装置进行烘干固色处理;S5: the product obtained in step S4 is dried and fixed by the first drying device;

S6:步骤S5得到的产物通过第一电阻检测装置对烘干效果进行检测,第一电阻检测装置对检测结果作出判断:如果检测不合格,则反馈信号给第一烘干装置,第一烘干装置调整参数,同时进行步骤S7;如果检测合格,则直接进行步骤S7;S6: The drying effect of the product obtained in step S5 is detected by the first resistance detection device, and the first resistance detection device makes a judgment on the detection result: if the detection is unqualified, the feedback signal is sent to the first drying device, and the first drying The device adjusts the parameters and proceeds to step S7 at the same time; if the test is qualified, directly proceeds to step S7;

S7:通过计算机测色配色装置对步骤S6得到的产物的染色结果进行检测,计算机测色配色装置根据染色结果进行判断:如果染色结果不合格,则激活第二等离子体装置、第二染色装置、第二烘干装置和第二电阻检测装置,然后进行步骤S8;如果染色结果合格,则跳至步骤S12;S7: Detect the dyeing result of the product obtained in step S6 through the computer color measuring and matching device, and the computer color measuring and matching device judges according to the dyeing result: if the dyeing result is unqualified, activate the second plasma device, the second dyeing device, The second drying device and the second resistance detection device, then proceed to step S8; if the dyeing result is qualified, then jump to step S12;

S8:步骤S7得到的产物通过第二等离子体装置进行表面改性处理;S8: the product obtained in step S7 is subjected to surface modification treatment through the second plasma device;

S9:步骤S8得到的产物通过第二染色装置进行进一步喷涂染色;S9: the product obtained in step S8 is further sprayed and dyed by the second dyeing device;

S10:步骤S9得到的产物通过第二烘干装置进行烘干固色处理;S10: the product obtained in step S9 is dried and color-fixed by a second drying device;

S11:步骤S10得到的产物通过第二电阻检测装置对烘干效果进行检测,第二电阻检测装置对检测结果作出判断:如果检测不合格,则反馈信号给第二烘干装置,第二烘干装置调整参数,同时进行步骤S12;如果检测合格,则直接进行步骤S12;S11: The drying effect of the product obtained in step S10 is detected by the second resistance detection device, and the second resistance detection device makes a judgment on the detection result: if the detection fails, the feedback signal is sent to the second drying device, and the second drying The device adjusts the parameters, and proceeds to step S12 at the same time; if the test is qualified, directly proceeds to step S12;

S12:通过第一毛羽检测装置进行毛羽检测,并根据毛羽检测结果设置第一纳米纺丝装置的参数;S12: Perform hairiness detection by the first hairiness detection device, and set parameters of the first nano-spinning device according to the hairiness detection result;

S13:步骤S12得到的产物通过第三等离子体装置进行表面改性处理;S13: The product obtained in step S12 is subjected to surface modification treatment through a third plasma device;

S14:步骤S13得到的产物通过第一纳米纺丝装置喷涂纳米纤维,纳米纤维包裹步骤S13得到的产物,形成纳米纤维膜;S14: The product obtained in step S13 is sprayed with nanofibers through the first nanospinning device, and the nanofibers wrap the product obtained in step S13 to form a nanofiber film;

S15:步骤S14得到的产物通过第三烘干装置进行烘干定型;S15: The product obtained in step S14 is dried and shaped by the third drying device;

S16:步骤S15得到的产物通过第三电阻检测装置对烘干效果进行检测,第三电阻检测装置对检测结果作出判断:如果检测不合格,则反馈信号给第三烘干装置,第三烘干装置调整参数,同时进行步骤S17;如果检测合格,则直接进行步骤S17;S16: The product obtained in step S15 detects the drying effect through the third resistance detection device, and the third resistance detection device makes a judgment on the detection result: if the detection fails, the feedback signal is sent to the third drying device, and the third drying The device adjusts the parameters, and proceeds to step S17 at the same time; if the test is qualified, directly proceeds to step S17;

S17:步骤S16得到的产物通过第二毛羽检测装置进行毛羽检测,并根据毛羽检测结果作出判断:如果毛羽检测结果不合格,则激活第四等离子体装置、第二纳米纺丝装置、第四烘干装置和第四电阻检测装置,并进行步骤S18;如果毛羽检测结果合格,则跳至步骤S23;S17: The product obtained in step S16 is tested for hairiness by the second hairiness detection device, and a judgment is made according to the hairiness detection result: if the hairiness detection result is unqualified, activate the fourth plasma device, the second nano-spinning device, the fourth drying dry device and the fourth resistance detection device, and proceed to step S18; if the hairiness detection result is qualified, then jump to step S23;

S18:步骤S17得到的产物通过第四等离子体装置进行表面改性处理;S18: The product obtained in step S17 is subjected to surface modification treatment through the fourth plasma device;

S19:步骤S18得到的产物通过第二纳米纺丝装置喷涂纳米纤维,纳米纤维包裹步骤S18得到的产物,形成纳米纤维膜;S19: The product obtained in step S18 is sprayed with nanofibers through the second nano-spinning device, and the nanofibers wrap the product obtained in step S18 to form a nanofiber film;

S20:步骤S19得到的产物通过第四烘干装置进行烘干定型;S20: the product obtained in step S19 is dried and shaped by the fourth drying device;

S21:步骤S20得到的产物通过第四电阻检测装置对烘干效果进行检测,第四电阻检测装置对检测结果作出判断:如果检测不合格,则反馈信号给第四烘干装置,第四烘干装置调整参数,同时进行步骤S22;如果检测合格,则直接进行步骤S22;S21: The drying effect of the product obtained in step S20 is detected by the fourth resistance detection device, and the fourth resistance detection device makes a judgment on the detection result: if the detection is unqualified, the feedback signal is sent to the fourth drying device, and the fourth drying The device adjusts the parameters and proceeds to step S22 at the same time; if the test is qualified, directly proceeds to step S22;

S22:通过第三毛羽检测装置进行毛羽检测,第三毛羽检测装置根据毛羽检测结果设置等离子体烧毛装置的参数;S22: The hairiness detection is performed by the third hairiness detection device, and the third hairiness detection device sets the parameters of the plasma singeing device according to the hairiness detection result;

S23:通过等离子体烧毛装置进行烧毛处理;S23: performing singeing treatment through a plasma singeing device;

S24:步骤S23得到的产物通过第二断头检测装置进行断头检测:当检测到存在断头时,启动第二自动接头装置进行接头处理,再进行步骤S25;否则直接进行步骤S25;S24: The product obtained in step S23 is detected by the second broken end detection device: when a broken end is detected, start the second automatic jointing device for joint processing, and then proceed to step S25; otherwise, directly proceed to step S25;

S25:步骤S24得到的产物通过卷绕装置进行卷绕处理,形成浆纱。S25: The product obtained in step S24 is wound by a winding device to form a sizing yarn.

有益效果:本发明通过第一断头检测装置进行断头检测,通过第一自动接头装置进行接头处理,能够有效检测是否存在断头的细纱,并对断头的细纱进行接头处理;并且,第一染色装置是采用喷涂染色工艺,可以随时调整染料种类,也不需要用水或二氧化碳对染料进行溶解,染色工艺简单、染色效率高、成本低;此外,采用本发明这一种机器就能实现断头检测、接头处理、喷涂染色和纳米纺丝,有效提高了工作效率,降低了设备的复杂程度,降低了成本。Beneficial effects: the present invention detects broken ends through the first broken end detection device, and performs jointing processing through the first automatic jointing device, which can effectively detect whether there are broken spun yarns, and perform jointing treatment on the broken spun yarns; and, the first A dyeing device adopts a spraying dyeing process, which can adjust the type of dye at any time, and does not need to dissolve the dye with water or carbon dioxide. The dyeing process is simple, the dyeing efficiency is high, and the cost is low; Head detection, splicing treatment, spray dyeing and nano-spinning, effectively improving work efficiency, reducing equipment complexity and cost.

附图说明Description of drawings

图1为本发明的具体实施方式的结构框图。Fig. 1 is a structural block diagram of a specific embodiment of the present invention.

具体实施方式Detailed ways

如图1所示,本具体实施方式公开了一种具备断头检测和染色功能的浆纱机,包括经轴11、纱线储存装置128、第一断头检测装置12、第一自动接头装置13、第一染色装置15、第一纳米纺丝装置115、等离子体烧毛装置124和卷绕装置127。细纱从经轴11上退绕下来,进入纱线储存装置128进行储存,然后通过第一断头检测装置12进行断头检测:当检测到细纱存在断头时,启动第一自动接头装置13进行接头处理,再送给第一染色装置15进行喷涂染色;否则直接送给第一染色装置15进行喷涂染色。再通过第一纳米纺丝装置115喷涂纳米纤维,纳米纤维包裹第一染色装置15喷涂染色后得到的产物,形成纳米纤维膜,然后通过等离子体烧毛装置124进行烧毛处理,最后通过卷绕装置127进行卷绕,形成浆纱。As shown in Figure 1, this specific embodiment discloses a sizing machine with end-break detection and dyeing functions, including a warp beam 11, a yarn storage device 128, a first end-break detection device 12, and a first automatic piecing device 13. The first dyeing device 15, the first nano-spinning device 115, the plasma singeing device 124 and the winding device 127. The spun yarn is unwound from the warp beam 11, enters the yarn storage device 128 for storage, and then performs the end-breakage detection through the first end-break detection device 12: when it is detected that there is a breakage in the spun yarn, start the first automatic splicing device 13 to carry out Joint processing, then sent to the first dyeing device 15 for spray dyeing; otherwise directly sent to the first dyeing device 15 for spray dyeing. Then the nanofibers are sprayed by the first nanospinning device 115, and the nanofibers wrap the product obtained after spraying and dyeing by the first dyeing device 15 to form a nanofiber film, and then singeing is performed by the plasma singeing device 124, and finally by winding Device 127 winds and forms the sizing.

此外,第一自动接头装置13和第一染色装置15之间还可设有第一等离子体装置14,细纱通过第一等离子体装置14进行表面改性处理,可改善上染率和色牢度。第一染色装置15与第一纳米纺丝装置115之间还可设有第一烘干装置16和第一电阻检测装置17,第一染色装置15喷涂染色后得到的产物通过第一烘干装置16进行烘干固色处理,再通过第一电阻检测装置17对烘干效果进行检测,第一电阻检测装置17对检测结果作出判断:如果检测不合格,则反馈信号给第一烘干装置16,第一烘干装置16调整参数,同时通过第一纳米纺丝装置115喷涂纳米纤维;如果检测合格,则直接通过第一纳米纺丝装置115喷涂纳米纤维。第一染色装置15与第一纳米纺丝装置115之间还可设有计算机测色配色装置18和第二染色装置110,计算机测色配色装置18对细纱的染色结果进行检测,并根据染色结果判断是否激活第二染色装置110。计算机测色配色装置18与第二染色装置110之间还可设有第二等离子体装置19,第二染色装置110和第一纳米纺丝装置115之间还可设有第二烘干装置111和第二电阻检测装置112。第二电阻检测装置112和第一纳米纺丝装置115之间还可设有第一毛羽检测装置113和第三等离子体装置114,第一毛羽检测装置113进行毛羽检测,并根据毛羽检测结果设置第一纳米纺丝装置115的参数,经过毛羽检测后的细纱通过第三等离子体装置114进行表面改性处理。第一纳米纺丝装置115和等离子体烧毛装置124之间还可设有第二毛羽检测装置118和第二纳米纺丝装置120,第二毛羽检测装置118进行毛羽检测,并根据毛羽检测结果判断是否激活第二纳米纺丝装置120。第一纳米纺丝装置115和第二毛羽检测装置118之间还可设有第三烘干装置116和第三电阻检测装置117。第二毛羽检测装置118和第二纳米纺丝装置120之间还可设有第四等离子体装置119。第二纳米纺丝装置120和等离子体烧毛装置124之间还可设有第四烘干装置121、第四电阻检测装置122和第三毛羽检测装置123,第二纳米纺丝装置120喷涂纳米纤维后得到的产物通过第四烘干装置121进行烘干定型,再通过第四电阻检测装置122对烘干效果进行检测,第四电阻检测装置122对检测结果作出判断:如果检测不合格,则反馈信号给第四烘干装置121,第四烘干装置121调整参数,同时通过等离子体烧毛装置124进行烧毛处理;如果检测合格,则直接通过等离子体烧毛装置124进行烧毛处理。然后通过第三毛羽检测装置123进行毛羽检测,第三毛羽检测装置123根据毛羽检测结果设置等离子体烧毛装置124的参数,再通过等离子体烧毛装置124进行烧毛处理。等离子体烧毛装置124和卷绕装置127之间还可设有第二断头检测装置125和第二自动接头装置126,等离子体烧毛装置124烧毛处理后得到的产物通过第二断头检测装置125进行断头检测:当检测到细纱存在断头时,启动第二自动接头装置126进行接头处理,再送给卷绕装置127进行卷绕处理;否则直接送给卷绕装置127进行卷绕处理。In addition, a first plasma device 14 can also be provided between the first automatic splicing device 13 and the first dyeing device 15, and the surface modification treatment of the spun yarn through the first plasma device 14 can improve the dyeing rate and color fastness . The first drying device 16 and the first resistance detection device 17 can also be provided between the first dyeing device 15 and the first nano-spinning device 115, and the product obtained after the first dyeing device 15 is sprayed and dyed passes through the first drying device 16 carries out drying and color fixing treatment, and then detects the drying effect through the first resistance detection device 17, and the first resistance detection device 17 makes a judgment on the detection result: if the detection is unqualified, the feedback signal is sent to the first drying device 16 , the first drying device 16 adjusts the parameters, and at the same time sprays the nanofibers through the first nano-spinning device 115; Between the first dyeing device 15 and the first nano-spinning device 115, a computer color measuring and matching device 18 and a second dyeing device 110 can also be arranged. The computer color measuring and matching device 18 detects the dyeing result of the spun yarn, and according to the dyeing result It is judged whether to activate the second dyeing device 110 . A second plasma device 19 can also be provided between the computer color measurement and matching device 18 and the second dyeing device 110, and a second drying device 111 can also be provided between the second dyeing device 110 and the first nano-spinning device 115 and the second resistance detection device 112 . The first hairiness detection device 113 and the third plasma device 114 can also be provided between the second resistance detection device 112 and the first nano-spinning device 115, and the first hairiness detection device 113 carries out hairiness detection, and according to the hairiness detection result is set According to the parameters of the first nano-spinning device 115 , the spun yarn after the hairiness test is subjected to surface modification treatment by the third plasma device 114 . The second hairiness detection device 118 and the second nano-spinning device 120 can also be provided between the first nano-spinning device 115 and the plasma singeing device 124, and the second hairiness detection device 118 carries out hairiness detection, and according to the hairiness detection result It is judged whether to activate the second nanospinning device 120 . A third drying device 116 and a third resistance detecting device 117 may also be provided between the first nano-spinning device 115 and the second hairiness detecting device 118 . A fourth plasma device 119 may also be provided between the second hairiness detection device 118 and the second nanospinning device 120 . The fourth drying device 121, the fourth resistance detection device 122 and the third hairiness detection device 123 can also be provided between the second nano-spinning device 120 and the plasma singeing device 124, and the second nano-spinning device 120 sprays nano The product obtained after the fiber is dried and shaped by the fourth drying device 121, and then the drying effect is detected by the fourth resistance detection device 122, and the fourth resistance detection device 122 makes a judgment on the detection result: if the detection is unqualified, then The feedback signal is sent to the fourth drying device 121, and the fourth drying device 121 adjusts parameters, and at the same time performs singeing treatment through the plasma singeing device 124; Then the hairiness detection is performed by the third hairiness detection device 123 , the third hairiness detection device 123 sets the parameters of the plasma singeing device 124 according to the hairiness detection result, and then the singeing process is performed by the plasma singeing device 124 . Between the plasma singeing device 124 and the winding device 127, a second broken end detection device 125 and a second automatic splicing device 126 can also be arranged, and the product obtained after the plasma singeing device 124 is singed through the second broken end The detection device 125 performs end-break detection: when the spun yarn is detected to have a broken end, the second automatic splicing device 126 is started for splicing processing, and then sent to the winding device 127 for winding processing; otherwise, it is directly sent to the winding device 127 for winding deal with.

本具体实施方式中的所有电阻检测装置都是为了检测烘干效果,从而控制细纱的回潮率保持在一定的阈值内,保持产品质量稳定。All the resistance detection devices in this specific embodiment are for detecting the drying effect, so as to control the moisture regain of the spun yarn within a certain threshold and keep the product quality stable.

本具体实施方式中的所有染色装置都是采用了3D打印的原理,在类似于硒鼓的容器内放入染料,由计算机程序控制,可以根据纤维类型自由选择染料种类,将颜色打印在纤维或纱线上。这个容器可以承受一定的压力,在一定的温度和酸碱度条件下进行染色工作。染色装置在进行染色工作时,可以用一种颜色进行染色,形成纯色纱线;也可以用多种颜色进行染色,形成一段一段各种颜色交替更换的纱线;还可以用混合色进行染色,例如红色里含有黄色。All the dyeing devices in this specific embodiment adopt the principle of 3D printing. Dyes are put into a container similar to a toner cartridge, controlled by a computer program, and the type of dye can be freely selected according to the fiber type, and the color is printed on the fiber or yarn. on-line. This container can withstand a certain pressure and carry out dyeing work under certain temperature and pH conditions. When the dyeing device is performing dyeing work, it can be dyed with one color to form a pure color yarn; it can also be dyed with multiple colors to form a section of yarn that is alternately replaced by various colors; it can also be dyed with mixed colors. For example, red contains yellow.

本具体实施方式中的所有纳米纺丝装置都可以是静电纺丝装置、泡泡纺丝装置、离心纺丝装置或者旋转纺丝装置,其中,静电纺丝装置是对液体施加一定的电压,使其产生静电,在正负极电荷的引力下,把液体抽长拉细,类似于消防水枪喷水的技术。纳米纺丝装置113可以360°喷涂纳米纤维;也可以局部喷涂纳米纤维,同时不断旋转,直至360°包裹了纳米纤维;或者采用多个喷头同时喷涂纳米纤维,以实现360°喷涂纳米纤维;或者局部喷涂纳米纤维后,进行加热,使局部喷涂的纳米纤维融化,再旋转,从而使纳米纤维溶液360°包裹,最后通过烘干装置进行烘干定型。All nano-spinning devices in this specific embodiment can be electrostatic spinning devices, bubble spinning devices, centrifugal spinning devices or rotary spinning devices, wherein the electrostatic spinning devices apply a certain voltage to the liquid, so that It generates static electricity, and under the gravitational force of the positive and negative charges, the liquid is drawn long and thin, similar to the technology of spraying water from a fire hose. The nano-spinning device 113 can spray the nanofibers at 360°; it can also spray the nanofibers partially and rotate continuously until the nanofibers are wrapped at 360°; or use multiple nozzles to spray the nanofibers at the same time to achieve 360° spraying of the nanofibers; or After partial spraying of nanofibers, heating is carried out to melt the partially sprayed nanofibers, and then rotate, so that the nanofiber solution is wrapped at 360°, and finally dried and shaped by a drying device.

本具体实施方式中的所有等离子体烧毛装置都是采用电磁轰击空气中的氧气或者氮气,使其产生火焰燃烧物体。All the plasma singeing devices in this specific embodiment use electromagnetic bombardment to oxygen or nitrogen in the air to generate flames to burn objects.

本具体实施方式中的所有毛羽检测装置都是包括一个发光体和一个光接收体,中间只要有待检测物体通过就会形成阴影,阴影有大有小,根据不同大小阴影的数量来判断不同长度毛羽的数量。All the hairiness detection devices in this specific embodiment include a luminous body and a light receiver. As long as the object to be detected passes through in the middle, a shadow will be formed. The shadow can be large or small, and the hairiness of different lengths can be judged according to the number of shadows of different sizes. quantity.

图1是本具体实施方式的结构框图,其中所有用实线表示的装置均是本具体实施方式所必要的装置,所有用虚线表示的装置均是可根据实际需要增减的装置。Fig. 1 is the structural block diagram of this embodiment, wherein all devices represented by solid lines are necessary devices of this embodiment, and all devices represented by dotted lines are devices that can be increased or decreased according to actual needs.

本具体实施方式还公开了一种制造浆纱的方法,包括以下步骤:This specific embodiment also discloses a method for manufacturing sizing, comprising the following steps:

S1:细纱从经轴11上退绕下来,进入纱线储存装置128进行储存;S1: the spun yarn is unwound from the warp beam 11, and enters the yarn storage device 128 for storage;

S2:通过第一断头检测装置12对细纱进行断头检测:当检测到细纱存在断头时,启动第一自动接头装置13进行接头处理,再进行步骤S3;否则,直接进行步骤S3;S2: Detect the broken end of the spun yarn through the first broken end detection device 12: when the broken end of the spun yarn is detected, start the first automatic jointing device 13 to perform the jointing process, and then proceed to step S3; otherwise, directly proceed to step S3;

S3:步骤S2得到的产物通过第一等离子体装置14进行表面改性处理;S3: the product obtained in step S2 is subjected to surface modification treatment through the first plasma device 14;

S4:步骤S3得到的产物通过第一染色装置15进行喷涂染色;S4: The product obtained in step S3 is sprayed and dyed by the first dyeing device 15;

S5:步骤S4得到的产物通过第一烘干装置16进行烘干固色处理;S5: The product obtained in step S4 is dried and fixed by the first drying device 16;

S6:步骤S5得到的产物通过第一电阻检测装置17对烘干效果进行检测,第一电阻检测装置17对检测结果作出判断:如果检测不合格,则反馈信号给第一烘干装置16,第一烘干装置16调整参数,同时进行步骤S7;如果检测合格,则直接进行步骤S7;S6: The drying effect of the product obtained in step S5 is detected by the first resistance detection device 17, and the first resistance detection device 17 makes a judgment on the detection result: if the detection is unqualified, the feedback signal is sent to the first drying device 16, and the second A drying device 16 adjusts the parameters, and proceeds to step S7 at the same time; if the test is qualified, then directly proceeds to step S7;

S7:通过计算机测色配色装置18对步骤S6得到的产物的染色结果进行检测,计算机测色配色装置18根据染色结果进行判断:如果染色结果不合格,则激活第二等离子体装置19、第二染色装置110、第二烘干装置111和第二电阻检测装置112,然后进行步骤S8;如果染色结果合格,则跳至步骤S12;S7: Detect the dyeing result of the product obtained in step S6 through the computer color measuring and matching device 18, and the computer color measuring and matching device 18 judges according to the dyeing result: if the dyeing result is unqualified, activate the second plasma device 19, the second Dyeing device 110, second drying device 111 and second resistance detection device 112, then proceed to step S8; if the dyeing result is qualified, then skip to step S12;

S8:步骤S7得到的产物通过第二等离子体装置19进行表面改性处理;S8: The product obtained in step S7 is subjected to surface modification treatment through the second plasma device 19;

S9:步骤S8得到的产物通过第二染色装置110进行进一步喷涂染色;S9: the product obtained in step S8 is further sprayed and dyed by the second dyeing device 110;

S10:步骤S9得到的产物通过第二烘干装置111进行烘干固色处理;S10: the product obtained in step S9 is dried and fixed by the second drying device 111;

S11:步骤S10得到的产物通过第二电阻检测装置112对烘干效果进行检测,第二电阻检测装置112对检测结果作出判断:如果检测不合格,则反馈信号给第二烘干装置111,第二烘干装置111调整参数,同时进行步骤S12;如果检测合格,则直接进行步骤S12;S11: The drying effect of the product obtained in step S10 is detected by the second resistance detection device 112, and the second resistance detection device 112 makes a judgment on the detection result: if the detection is unqualified, the feedback signal is sent to the second drying device 111, the second The second drying device 111 adjusts the parameters, and proceeds to step S12 at the same time; if the test is qualified, then directly proceeds to step S12;

S12:通过第一毛羽检测装置113进行毛羽检测,并根据毛羽检测结果设置第一纳米纺丝装置115的参数;S12: Perform hairiness detection by the first hairiness detection device 113, and set parameters of the first nano-spinning device 115 according to the hairiness detection result;

S13:步骤S12得到的产物通过第三等离子体装置114进行表面改性处理;S13: the product obtained in step S12 is subjected to surface modification treatment through the third plasma device 114;

S14:步骤S13得到的产物通过第一纳米纺丝装置115喷涂纳米纤维,纳米纤维包裹步骤S13得到的产物,形成纳米纤维膜;S14: The product obtained in step S13 is sprayed with nanofibers through the first nanospinning device 115, and the nanofibers wrap the product obtained in step S13 to form a nanofiber film;

S15:步骤S14得到的产物通过第三烘干装置116进行烘干定型;S15: the product obtained in step S14 is dried and shaped by the third drying device 116;

S16:步骤S15得到的产物通过第三电阻检测装置117对烘干效果进行检测,第三电阻检测装置117对检测结果作出判断:如果检测不合格,则反馈信号给第三烘干装置116,第三烘干装置116调整参数,同时进行步骤S17;如果检测合格,则直接进行步骤S17;S16: The drying effect of the product obtained in step S15 is detected by the third resistance detection device 117, and the third resistance detection device 117 makes a judgment on the detection result: if the detection is unqualified, the feedback signal is sent to the third drying device 116, the third resistance detection device 117 The third drying device 116 adjusts the parameters, and proceeds to step S17 at the same time; if the test is qualified, directly proceeds to step S17;

S17:步骤S16得到的产物通过第二毛羽检测装置118进行毛羽检测,并根据毛羽检测结果作出判断:如果毛羽检测结果不合格,则激活第四等离子体装置119、第二纳米纺丝装置120、第四烘干装置121和第四电阻检测装置122,并进行步骤S18;如果毛羽检测结果合格,则跳至步骤S23;S17: The product obtained in step S16 is tested for hairiness by the second hairiness detection device 118, and a judgment is made according to the hairiness detection result: if the hairiness detection result is unqualified, activate the fourth plasma device 119, the second nano-spinning device 120, The fourth drying device 121 and the fourth resistance detection device 122, and proceed to step S18; if the hairiness detection result is qualified, then skip to step S23;

S18:步骤S17得到的产物通过第四等离子体装置119进行表面改性处理;S18: The product obtained in step S17 is subjected to surface modification treatment through the fourth plasma device 119;

S19:步骤S18得到的产物通过第二纳米纺丝装置120喷涂纳米纤维,纳米纤维包裹步骤S18得到的产物,形成纳米纤维膜;S19: The product obtained in step S18 is sprayed with nanofibers through the second nanospinning device 120, and the nanofibers wrap the product obtained in step S18 to form a nanofiber film;

S20:步骤S19得到的产物通过第四烘干装置121进行烘干定型;S20: The product obtained in step S19 is dried and shaped by the fourth drying device 121;

S21:步骤S20得到的产物通过第四电阻检测装置122对烘干效果进行检测,第四电阻检测装置122对检测结果作出判断:如果检测不合格,则反馈信号给第四烘干装置121,第四烘干装置121调整参数,同时进行步骤S22;如果检测合格,则直接进行步骤S22;S21: The drying effect of the product obtained in step S20 is detected by the fourth resistance detection device 122, and the fourth resistance detection device 122 makes a judgment on the detection result: if the detection is unqualified, the feedback signal is sent to the fourth drying device 121. Fourth, the drying device 121 adjusts the parameters, and proceeds to step S22 at the same time; if the test is qualified, directly proceeds to step S22;

S22:通过第三毛羽检测装置123进行毛羽检测,第三毛羽检测装置123根据毛羽检测结果设置等离子体烧毛装置124的参数;S22: Perform hairiness detection by the third hairiness detection device 123, and the third hairiness detection device 123 sets the parameters of the plasma singeing device 124 according to the hairiness detection result;

S23:通过等离子体烧毛装置124进行烧毛处理;S23: performing singeing treatment through the plasma singeing device 124;

S24:步骤S23得到的产物通过第二断头检测装置125进行断头检测:当检测到存在断头时,启动第二自动接头装置126进行接头处理,再进行步骤S25;否则直接进行步骤S25;S24: The product obtained in step S23 is detected by the second broken end detection device 125: when a broken end is detected, start the second automatic jointing device 126 for joint processing, and then proceed to step S25; otherwise, directly proceed to step S25;

S25:步骤S24得到的产物通过卷绕装置127进行卷绕处理,形成浆纱。S25: The product obtained in step S24 is wound by the winding device 127 to form a sizing yarn.

Claims (1)

1. a kind of method of manufacture sizing, it is characterised in that:Include the following steps:
S1:Spun yarn is unwound from warp beam, is stored into thread accumulation device;
S2:Broken end detection is carried out to spun yarn by the first apparatus for detection of breaking of yarn:When detecting that spun yarn has broken end, start first Automatic piecing arrangement carries out connector processing, then carries out step S3;Otherwise, step S3 is directly carried out;
S3:The product that step S2 is obtained carries out surface modification treatment by the first plasma device;
S4:The product that step S3 is obtained carries out spraying dyeing by the first dyeing apparatus;
S5:The product that step S4 is obtained carries out drying fixation treatment by the first drying unit;
S6:The product that step S5 is obtained is detected drying effect by first resistor detection device, first resistor detection dress It sets and testing result is judged:If detection is unqualified, feedback signal gives the first drying unit, the adjustment of the first drying unit Parameter is carried out at the same time step S7;If detection is qualified, step S7 is directly carried out;
S7:The coloration result of the obtained products of step S6 is detected by computer color measurement and color match device, computer colour examining Color matching device is judged according to coloration result:If coloration result is unqualified, the second plasma device, the second dye are activated Then color device, the second drying unit and second resistance detection device carry out step S8;If coloration result is qualified, skip to Step S12;
S8:The product that step S7 is obtained carries out surface modification treatment by the second plasma device;
S9:The product that step S8 is obtained carries out further spraying dyeing by the second dyeing apparatus;
S10:The product that step S9 is obtained carries out drying fixation treatment by the second drying unit;
S11:The product that step S10 is obtained is detected drying effect by second resistance detection device, second resistance detection Device judges testing result:If detection is unqualified, feedback signal gives the second drying unit, the second drying unit tune Whole parameter is carried out at the same time step S12;If detection is qualified, step S12 is directly carried out;
S12:Filoplume detection is carried out by the first filoplume detection device, and first nanometer of spinning is arranged according to filoplume testing result and is filled The parameter set;
S13:The product that step S12 is obtained carries out surface modification treatment by third plasma device;
S14:The product that step S13 is obtained sprays nanofiber by first nanometer of device for spinning, and nanofiber wraps up step S13 Obtained product forms nano fibrous membrane;
S15:The product that step S14 is obtained carries out drying and shaping by third drying unit;
S16:The product that step S15 is obtained is detected drying effect by 3rd resistor detection device, 3rd resistor detection Device judges testing result:If detection is unqualified, feedback signal gives third drying unit, third drying unit tune Whole parameter is carried out at the same time step S17;If detection is qualified, step S17 is directly carried out;
S17:The product that step S16 is obtained carries out filoplume detection by the second filoplume detection device, and according to filoplume testing result It judges:If filoplume testing result is unqualified, the 4th plasma device of activation, second nanometer of device for spinning, 4th Drying unit and the 4th resistor detecting device, and carry out step S18;If filoplume testing result is qualified, step S23 is skipped to;
S18:The product that step S17 is obtained carries out surface modification treatment by the 4th plasma device;
S19:The product that step S18 is obtained sprays nanofiber by second nanometer of device for spinning, and nanofiber wraps up step S18 Obtained product forms nano fibrous membrane;
S20:The product that step S19 is obtained carries out drying and shaping by the 4th drying unit;
S21:The product that step S20 is obtained is detected drying effect by the 4th resistor detecting device, the 4th resistance detection Device judges testing result:If detection is unqualified, feedback signal gives the 4th drying unit, the 4th drying unit tune Whole parameter is carried out at the same time step S22;If detection is qualified, step S22 is directly carried out;
S22:Filoplume detection is carried out by third filoplume detection device, third filoplume detection device is arranged according to filoplume testing result The parameter of plasma gassing apparatus;
S23:Processing of singing is carried out by plasma gassing apparatus;
S24:The product that step S23 is obtained carries out broken end detection by the second apparatus for detection of breaking of yarn:When detecting the presence of broken end, Start the second automatic piecing arrangement and carry out connector processing, then carries out step S25;Otherwise step S25 is directly carried out;
S25:The product that step S24 is obtained is wound processing by winding device, forms sizing.
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CN1699657A (en) * 2004-05-18 2005-11-23 津田驹工业株式会社 Yarn Abnormality Detection Device
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CN101570940A (en) * 2009-05-18 2009-11-04 江南大学 Method for modification, dyeing and multifunctional composite finishing of aramid fiber
CN103243502A (en) * 2013-05-15 2013-08-14 蔡文沾 A double-head, single-tank sheet-like dyeing and pulping machine
CN105839201A (en) * 2015-01-14 2016-08-10 上海工程技术大学 Novel feeding type nano-scale electrostatic ring spinning method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1699657A (en) * 2004-05-18 2005-11-23 津田驹工业株式会社 Yarn Abnormality Detection Device
CN101235598A (en) * 2008-03-03 2008-08-06 浙江理工大学 A method for dyeing aramid fabrics under high temperature and high pressure
CN101545185A (en) * 2009-04-27 2009-09-30 张家港市建业印染机械有限公司 Method for synchronously controlling multiple heads of sizing-dyeing combination machine
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