CN106757554B - A kind of carding machine and carding method having color measurement and color match function - Google Patents
A kind of carding machine and carding method having color measurement and color match function Download PDFInfo
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- CN106757554B CN106757554B CN201611151224.8A CN201611151224A CN106757554B CN 106757554 B CN106757554 B CN 106757554B CN 201611151224 A CN201611151224 A CN 201611151224A CN 106757554 B CN106757554 B CN 106757554B
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- dyeing
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Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/10—Carding machines with other apparatus, e.g. drafting devices, in integral or closely-associated combination
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/24—Means for regulating the amount of treating material picked up by the textile material during its treatment
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a kind of carding machines for having color measurement and color match function, including licker-in, cylinder, cover board, doffer, fiber stripping dimension roller, the first dyeing apparatus, web are at strip device, computer color measurement and color match device, the second dyeing apparatus and coiling and molding device.The invention also discloses a kind of carding methods.The invention enables dyeing can be achieved with carding process by a carding machine and a procedure, and work efficiency is high, equipment is simple, at low cost.Also, using spraying dyeing, dyes can be adjusted at any time, does not also need to dissolve dyestuff with water or carbon dioxide or other media, dyeing is simple, dyeing efficiency is high, at low cost.In addition, by computer color measurement and color match device the parameter of the first dyeing apparatus can be adjusted according to test result, and judge whether that the second dyeing apparatus is activated to carry out further spraying dyeing, effectively increases dyeing effect.
Description
Technical field
The present invention relates to carding machines and carding method, more particularly to a kind of carding machine and comb for having color measurement and color match function
Reason method.
Background technique
Combing is that fiber assembly is carried out to shredding point comb and removal of impurities, makes all to be in crimp block-like fibrous loop to become basic
The single fiber shape stretched, eventually forms the carded sliver.However, carding machine in the prior art and carding method are often only by fiber collection
Zoarium forms the carded sliver, can not achieve dyeing and color measurement and color match, dyeing and color measurement and color match will be carried out by other processes, lead to work
Efficiency is lower, the device is complicated, at high cost.
Summary of the invention
Goal of the invention: the object of the present invention is to provide it is a kind of be able to solve defect existing in the prior art have colour examining
The carding machine and carding method of color matching functions.
Technical solution: the carding machine of the present invention for having color measurement and color match function, including licker-in, cylinder, cover board, road
Husband, fiber stripping dimension roller, the first dyeing apparatus, web are at strip device, computer color measurement and color match device, the second dyeing apparatus and volume
Around molding machine；Fiber assembly ties up roller by licker-in, cylinder, cover board, doffer and fiber stripping and forms web, then by the
One dyeing apparatus carries out spraying dyeing to web, then forms ribbon at strip device by web, then pass through computer
Color measurement and color match device tests the dyeing effect of ribbon, and test result is fed back to first by computer color measurement and color match device
Dyeing apparatus, the first dyeing apparatus are made according to test result adjusting parameter, computer color measurement and color match device also according to test result
Judge out: if test result is unqualified, activating the second dyeing apparatus, and test result is sent to the second dyeing apparatus,
Parameter is arranged according to test result in second dyeing apparatus, further spraying dyeing is carried out to ribbon, finally by coiling and molding
Device is wound molding, forms the carded sliver；If test result is qualified, the second dyeing apparatus is not activated, directly passes through winding
Molding machine is wound molding, forms the carded sliver.
Further, the first plasma device is additionally provided between the fiber stripping dimension roller and the first dyeing apparatus；The fibre
Dimension Netcom crosses the first plasma device and carries out surface modification treatment.
Further, first dyeing apparatus and web are at being additionally provided with the first drying unit and the first electricity between strip device
Hinder detection device；The product obtained after the dyeing of first dyeing apparatus carries out drying fixation treatment by the first drying unit, then leads to
First resistor detection device is crossed to detect drying effect.
Further, the first resistor detection device judges testing result: if detection is qualified, continuing through
Web forms ribbon at strip device；If detection is unqualified, feedback signal gives the first drying unit, the first drying unit
Adjusting parameter, while continuing through web and forming ribbon at strip device.
Further, the second plasma dress is additionally provided between the computer color measurement and color match device and the second dyeing apparatus
It sets；Computer color measurement and color match device is judged also according to test result: if test result is unqualified, activation second it is equal from
Daughter device, the ribbon carry out surface modification treatment by the second plasma device；If test result is qualified, no
Activate the second plasma device.
Further, the second drying unit and second resistance are additionally provided between second dyeing apparatus and coiling and molding device
Detection device；；Computer color measurement and color match device is judged also according to test result: if test result is unqualified, being activated
Second drying unit and second resistance detection device, after the dyeing of the second dyeing apparatus obtained product by the second drying unit into
Row drying fixation, then drying effect is detected by second resistance detection device；If test result is qualified, do not activate
Second drying unit and second resistance detection device.
Further, the second resistance detection device judges testing result: if detection is qualified, continuing through
Coiling and molding device forms the carded sliver；If detection is unqualified, feedback signal gives the second drying unit, the adjustment of the second drying unit
Parameter, while continuing through coiling and molding device and forming the carded sliver.
Further, a Dry Weight per Unit and uniformity test dress are additionally provided between second dyeing apparatus and coiling and molding device
It sets；The ribbon carries out the dry test of item by Dry Weight per Unit and evenness test device, and according to test result adjust licker-in,
The revolving speed of roller is tieed up in cylinder, cover board, doffer and fiber stripping.
Carding method of the present invention, comprising the following steps:
S1: fiber assembly ties up roller by licker-in, cylinder, cover board, doffer and fiber stripping and forms web；
S2: the web that step S1 is obtained carries out surface modification treatment by the first plasma device；
S3: the product that step S2 is obtained carries out spraying dyeing by the first dyeing apparatus；
S4: the product that step S3 is obtained carries out drying fixation treatment by the first drying unit；
S5: the product that step S4 is obtained carries out resistance detection by first resistor detection device, to detect drying effect: such as
Fruit resistance detection is qualified, then continues step S6；If resistance detection is unqualified, the first drying unit in set-up procedure S4
Parameter, then carry out step S6 again；
S6: the product that step S5 is obtained forms ribbon at strip device by web；
S7: the ribbon that step S6 is obtained carries out dyeing effect test by computer color measurement and color match device: if test
As a result unqualified, then continue step S8, and in set-up procedure S3 the first dyeing apparatus parameter；If test result is closed
Lattice then directly carry out step S12；
S8: the product that step S7 is obtained carries out surface modification treatment by the second plasma device；
S9: the product that step S8 is obtained carries out further spraying dyeing by the second dyeing apparatus；
S10: the product that step S9 is obtained carries out drying fixation treatment by the second drying unit；
S11: the product that step S10 is obtained carries out resistance detection by second resistance detection device, to detect drying effect:
If resistance detection is qualified, continue step S12；If resistance detection is unqualified, the second drying in set-up procedure S10
Then the parameter of device carries out step S12 again；
S12: the product that step S11 is obtained carries out a Dry Weight per Unit and the uniformity by Dry Weight per Unit and evenness test device
Test, and the revolving speed that roller is tieed up in licker-in, cylinder, cover board, doffer and fiber stripping is adjusted according to test result；
S13: the product that step S12 is obtained is wound molding by coiling and molding device, to form the carded sliver.
The utility model has the advantages that passing through first the invention discloses a kind of carding machine and carding method for having color measurement and color match function
Dyeing apparatus and the second dyeing apparatus can be realized dyeing, so that dyeing and carding process are by a carding machine and together
Process can be achieved with, and work efficiency is high, equipment is simple, at low cost.Also, the first dyeing apparatus and the second dyeing apparatus are adopted
With spraying dyeing, dyes can be adjusted at any time, do not need yet with water or carbon dioxide or other media to dyestuff into
Row dissolution, dyeing is simple, dyeing efficiency is high, at low cost.In addition, can be according to test by computer color measurement and color match device
As a result the parameter of the first dyeing apparatus is adjusted, and judges whether that the second dyeing apparatus is activated to carry out further spraying dyeing, effectively
Improve dyeing effect.
Detailed description of the invention
Fig. 1 is the structural block diagram of the carding machine of a specific embodiment of the invention.
Specific embodiment
With reference to the accompanying drawings and detailed description, technical solution of the present invention is described further.
Present embodiment discloses a kind of carding machine for having dyeing function, as shown in Figure 1, including licker-in 11, tin
Woods 12, cover board 13, doffer 14, fiber stripping dimension roller 15, the first dyeing apparatus 17, web are matched at strip device 110, computer colour examining
Color device 111, the second dyeing apparatus 113 and coiling and molding device 117.Fiber assembly passes through licker-in 11, cylinder 12, cover board
13, doffer 14 and fiber stripping dimension roller 15 form web, then carry out spraying dyeing to web by the first dyeing apparatus 17,
Then ribbon is formed at strip device 110 by web, then passes through dyeing of the computer color measurement and color match device 111 to ribbon
Effect is tested, and test result is fed back to the first dyeing apparatus 17, the first dyeing apparatus by computer color measurement and color match device 111
17 judge according to test result adjusting parameter, computer color measurement and color match device 111 also according to test result: if test knot
Fruit is unqualified, then activates the second dyeing apparatus 113, and test result is sent to the second dyeing apparatus 113, the second dyeing apparatus
113 according to test result be arranged parameter, to ribbon carry out further spraying dyeing, finally by coiling and molding device 117 into
Row coiling and molding forms the carded sliver；If test result is qualified, the second dyeing apparatus 113 is not activated, directly passes through coiling and molding
Device 117 is wound molding, forms the carded sliver.
Web includes horn mouth and upper lower compression roller at strip device 110.
In addition, it is also provided with the first plasma device 16 between fiber stripping dimension roller 15 and the first dyeing apparatus 17, the
One plasma device 16 carries out surface modification treatment to web, in this way in subsequent dyeing course, dye-uptake and color are firm
Degree can be improved.First dyeing apparatus 17 and web are at being also provided with the first drying unit between strip device 110
18 and first resistor detection device 19.First drying unit 18 is used to carry out the product obtained after the dyeing of the first dyeing apparatus 17
Fixation treatment is dried, to keep suitable regain.First resistor detection device 19 is used to detect drying effect, this
Sample is in order to control the regain of web and be maintained in certain threshold value, to guarantee stable product quality.First resistor detection
Device 19 judges testing result: if detection is qualified, continuing through web into strip device 110 and forms ribbon；
If detection is unqualified, feedback signal gives the first drying unit 18, and 18 adjusting parameter of the first drying unit continues through simultaneously
Web forms ribbon at strip device 110.It can be between computer color measurement and color match device 111 and the second dyeing apparatus 113
Equipped with the second plasma device 112, the second plasma device is first passed through before the dyeing of the second dyeing apparatus 113 in this way
112 carry out surface modification treatment, so that the dye-uptake and color fastness in dyeing course can be improved.Second dyeing apparatus
The second drying unit 114 and second resistance detection device 115, the second dye are also provided between 113 and coiling and molding device 117
The product that color device 113 obtains after dyeing carries out drying fixation by the second drying unit 114, then is detected and filled by second resistance
It sets 115 pairs of drying effects to detect, second resistance detection device 115 judges testing result: if detection is qualified,
It continues through coiling and molding device 117 and forms the carded sliver；If detection is unqualified, feedback signal gives the second drying unit 114, the
Two drying units, 114 adjusting parameter, while continuing through coiling and molding device 117 and forming the carded sliver.Web at strip device 110 with
Be also provided with a Dry Weight per Unit and evenness test device 116 between coiling and molding device 117, ribbon by Dry Weight per Unit and
Evenness test device 116 carries out the dry test of item, and adjusts licker-in 11, cylinder 12, cover board 13,14 and of doffer according to test result
The revolving speed of roller 15 is tieed up in fiber stripping, quantitative to change ribbon so as to adjust drafting multiple.
Wherein, the first dyeing apparatus 17 and the second dyeing apparatus 113, can be to web or fibers when being dyed
Item carries out whole dyeing with a kind of color, forms the web or ribbon of pure color；Part dyeing can also be carried out, is formed color
The web or ribbon of color；Alternately dyeing can also be carried out with multiple color, and it is alternately fine to form a section various colors
Tie up net or ribbon.
Dry Weight per Unit and evenness test device 116 mainly have photo-electric and two kinds of condenser type.Wherein, photo-electric item is dry surveys
The principle that trial assembly is set is: when illumination is mapped on fiber assembly, because the barrier of fiber assembly, connects on signal receiver
It can not receive the irradiation of light, therefore, the thickness of fiber assembly can be judged by the light transmission area on signal receiver.Electricity
The principle that appearance formula item does test device is: according to fiber assembly volume size occupied in a certain space, it is straight to react it
The size of diameter.
Fig. 1 is the structural block diagram of the carding machine of present embodiment, wherein all devices indicated by the solid line are these
Device necessary to specific embodiment, all devices being represented by dashed line are the devices that can increase and decrease according to actual needs.
Present embodiment also discloses a kind of carding method, comprising the following steps:
S1: fiber assembly ties up roller 15 by licker-in 11, cylinder 12, cover board 13, doffer 14 and fiber stripping and forms web；
S2: the web that step S1 is obtained carries out surface modification treatment by the first plasma device 16；
S3: the product that step S2 is obtained carries out spraying dyeing by the first dyeing apparatus 17；
S4: the product that step S3 is obtained carries out drying fixation treatment by the first drying unit 18；
S5: the product that step S4 is obtained carries out resistance detection by first resistor detection device 19, to detect drying effect:
If resistance detection is qualified, continue step S6；If resistance detection is unqualified, the first drying dress in set-up procedure S4
18 parameter is set, then carries out step S6 again；
S6: the product that step S5 is obtained forms ribbon at strip device 110 by web；
S7: the ribbon that step S6 is obtained carries out dyeing effect test by computer color measurement and color match device 111: if surveyed
Test result is unqualified, then continues step S8, and in set-up procedure S3 the first dyeing apparatus 17 parameter；If test result
Qualification then directly carries out step S12；
S8: the product that step S7 is obtained carries out surface modification treatment by the second plasma device 112；
S9: the product that step S8 is obtained carries out further spraying dyeing by the second dyeing apparatus 113；
S10: the product that step S9 is obtained carries out drying fixation treatment by the second drying unit 114；
S11: the product that step S10 is obtained carries out resistance detection by second resistance detection device 115, with detection drying effect
Fruit: if resistance detection is qualified, continue step S12；If resistance detection is unqualified, second in set-up procedure S10
Then the parameter of drying unit 114 carries out step S12 again；
S12: the product that step S11 is obtained is by Dry Weight per Unit and the progress Dry Weight per Unit of evenness test device 116 and
Evenness test, and the revolving speed that roller 15 is tieed up in licker-in 11, cylinder 12, cover board 13, doffer 14 and fiber stripping is adjusted according to test result；
S13: the product that step S12 is obtained is wound molding by coiling and molding device 117, to form the carded sliver.
Claims (1)
1. a kind of carding method, it is characterised in that: the following steps are included:
S1: fiber assembly ties up roller by licker-in, cylinder, cover board, doffer and fiber stripping and forms web；
S2: the web that step S1 is obtained carries out surface modification treatment by the first plasma device；
S3: the product that step S2 is obtained carries out spraying dyeing by the first dyeing apparatus；
S4: the product that step S3 is obtained carries out drying fixation treatment by the first drying unit；
S5: the product that step S4 is obtained carries out resistance detection by first resistor detection device, to detect drying effect: if electricity
Resistance detection is qualified, then continues step S6；If resistance detection is unqualified, the ginseng of the first drying unit in set-up procedure S4
Number, then carries out step S6 again；
S6: the product that step S5 is obtained forms ribbon at strip device by web；
S7: the ribbon that step S6 is obtained carries out dyeing effect test by computer color measurement and color match device: if test result
It is unqualified, then continue step S8, and in set-up procedure S3 the first dyeing apparatus parameter；If test result is qualified,
Directly carry out step S12；
S8: the product that step S7 is obtained carries out surface modification treatment by the second plasma device；
S9: the product that step S8 is obtained carries out further spraying dyeing by the second dyeing apparatus；
S10: the product that step S9 is obtained carries out drying fixation treatment by the second drying unit；
S11: the product that step S10 is obtained carries out resistance detection by second resistance detection device, to detect drying effect: if
Resistance detection is qualified, then continues step S12；If resistance detection is unqualified, the second drying unit in set-up procedure S10
Parameter, then carry out step S12 again；
S12: the product that step S11 is obtained carries out a Dry Weight per Unit by Dry Weight per Unit and evenness test device and the uniformity is surveyed
Examination, and the revolving speed that roller is tieed up in licker-in, cylinder, cover board, doffer and fiber stripping is adjusted according to test result；
S13: the product that step S12 is obtained is wound molding by coiling and molding device, to form the carded sliver.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611151224.8A CN106757554B (en) | 2016-12-14 | 2016-12-14 | A kind of carding machine and carding method having color measurement and color match function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611151224.8A CN106757554B (en) | 2016-12-14 | 2016-12-14 | A kind of carding machine and carding method having color measurement and color match function |
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| Publication Number | Publication Date |
|---|---|
| CN106757554A CN106757554A (en) | 2017-05-31 |
| CN106757554B true CN106757554B (en) | 2019-07-05 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3659410A (en) * | 1970-03-09 | 1972-05-02 | Vyzk Ustav Banlnarsky | Spinning machine and method |
| WO1996019728A1 (en) * | 1994-12-22 | 1996-06-27 | Csm Saechsische Spinnereimaschinen Gmbh | Process and device for continuously measuring the mass of a moving fibre strip |
| CN1470689A (en) * | 2002-07-20 | 2004-01-28 | 特鲁菲舍尔股份有限公司及两合公司 | Apparatus for recording and measuring textile fiber material for spinning machine, such as carding machine, wool carding machine impurity-removing machine or the like |
| CN101235598A (en) * | 2008-03-03 | 2008-08-06 | 浙江理工大学 | Ultra-high temperature high pressure dyeing method for aramid fiber textile |
| CN102926036A (en) * | 2012-05-22 | 2013-02-13 | 固镇县华诚纺织有限公司 | Carding unit for carding machines |
-
2016
- 2016-12-14 CN CN201611151224.8A patent/CN106757554B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3659410A (en) * | 1970-03-09 | 1972-05-02 | Vyzk Ustav Banlnarsky | Spinning machine and method |
| WO1996019728A1 (en) * | 1994-12-22 | 1996-06-27 | Csm Saechsische Spinnereimaschinen Gmbh | Process and device for continuously measuring the mass of a moving fibre strip |
| CN1470689A (en) * | 2002-07-20 | 2004-01-28 | 特鲁菲舍尔股份有限公司及两合公司 | Apparatus for recording and measuring textile fiber material for spinning machine, such as carding machine, wool carding machine impurity-removing machine or the like |
| CN101235598A (en) * | 2008-03-03 | 2008-08-06 | 浙江理工大学 | Ultra-high temperature high pressure dyeing method for aramid fiber textile |
| CN102926036A (en) * | 2012-05-22 | 2013-02-13 | 固镇县华诚纺织有限公司 | Carding unit for carding machines |
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| CN106757554A (en) | 2017-05-31 |
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Effective date of registration: 20191104 Address after: 314510 qujiabang village, zhouquan Town, Tongxiang City, Jiaxing City, Zhejiang Province Patentee after: Zhejiang canyuan Home Textile Co., Ltd Address before: 224005 Yancheng City, Century Avenue, Jiangsu research and development building, No. 1166 Patentee before: Yangcheng Institute of Technology |