CN106757555B - A kind of carding method that dyeing and color measurement and color match can be carried out to web - Google Patents
A kind of carding method that dyeing and color measurement and color match can be carried out to web Download PDFInfo
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- CN106757555B CN106757555B CN201611151266.1A CN201611151266A CN106757555B CN 106757555 B CN106757555 B CN 106757555B CN 201611151266 A CN201611151266 A CN 201611151266A CN 106757555 B CN106757555 B CN 106757555B
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- dyeing apparatus
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Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/10—Carding machines with other apparatus, e.g. drafting devices, in integral or closely-associated combination
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/24—Means for regulating the amount of treating material picked up by the textile material during its treatment
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a kind of carding machines that dyeing and color measurement and color match can be carried out to web, including licker-in, cylinder, cover board, doffer, fiber stripping dimension roller, the first dyeing apparatus, computer color measurement and color match device, the second dyeing apparatus, web are at strip device and coiling and molding device.The invention also discloses a kind of carding methods.The present invention can be realized dyeing by the first dyeing apparatus and the second dyeing apparatus, so that dyeing can be achieved with carding process by a carding machine and a procedure.Also, the first dyeing apparatus and the second dyeing apparatus are that can be adjusted dyes at any time using spraying dyeing, also not needed to dissolve dyestuff with water or carbon dioxide or other media.In addition, by computer color measurement and color match device the parameter of the first dyeing apparatus can be adjusted according to test result, and judge whether that the second dyeing apparatus is activated to carry out further spraying dyeing, effectively increases dyeing effect.
Description
Technical field
The present invention relates to carding machine and carding method, especially a kind of comb that dyeing and color measurement and color match can be carried out to web
Reason machine and carding method.
Background technique
Combing is that fiber assembly is carried out to shredding point comb and removal of impurities, makes all to be in crimp block-like fibrous loop to become basic
The single fiber shape stretched, eventually forms the carded sliver.However, carding machine in the prior art and carding method are often only by fiber collection
Zoarium forms the carded sliver, can not achieve dyeing and color measurement and color match, dyeing and color measurement and color match will be carried out by other processes, lead to work
Efficiency is lower, the device is complicated, at high cost.
Summary of the invention
Goal of the invention: the object of the present invention is to provide it is a kind of be able to solve defect existing in the prior art can be to fiber
Net carries out the carding machine and carding method of dyeing and color measurement and color match.
Technical solution: the carding machine of the present invention that dyeing and color measurement and color match can be carried out to web, including licker-in, tin
Woods, cover board, doffer, fiber stripping dimension roller, the first dyeing apparatus, computer color measurement and color match device, the second dyeing apparatus, web at
Strip device and coiling and molding device；Fiber assembly ties up roller by licker-in, cylinder, cover board, doffer and fiber stripping and forms web,
Then spraying dyeing is carried out to web by the first dyeing apparatus, then by computer color measurement and color match device to dyeing effect
It is tested, test result is fed back to the first dyeing apparatus by computer color measurement and color match device, and the first dyeing apparatus is according to test
As a result adjusting parameter, computer color measurement and color match device are judged also according to test result: if test result is unqualified, being swashed
Second dyeing apparatus living, and test result is sent to the second dyeing apparatus, the second dyeing apparatus is arranged according to test result and joins
Number carries out further spraying dyeing to web, then ribbon is formed at strip device by web, finally by being wound into
Type device is wound molding, forms the carded sliver；If test result is qualified, the second dyeing apparatus is not activated, directly passes through fibre
It ties up net and forms ribbon at strip device, be wound molding finally by coiling and molding device, form the carded sliver.
Further, the first plasma device is additionally provided between the fiber stripping dimension roller and the first dyeing apparatus；The fibre
Dimension Netcom crosses the first plasma device and carries out surface modification treatment.
Further, the first drying unit and are additionally provided between first dyeing apparatus and computer color measurement and color match device
One resistor detecting device；The product obtained after the dyeing of first dyeing apparatus carries out drying fixation treatment by the first drying unit,
Drying effect is detected by first resistor detection device again.
Further, the first resistor detection device judges testing result: if detection is qualified, continuing through
Computer color measurement and color match device is tested；If detection is unqualified, feedback signal gives the first drying unit, the first drying dress
Adjusting parameter is set, while continuing through computer color measurement and color match device and being tested.
Further, the second plasma dress is additionally provided between the computer color measurement and color match device and the second dyeing apparatus
It sets；If the test result of computer color measurement and color match device is unqualified, second is also activated while activating the second dyeing apparatus
Plasma device after the web carries out surface modification treatment by the second plasma device, then passes through the second dyeing
Device carries out further spraying dyeing；If test result is qualified, the second plasma device and second is not activated to dye dress
It sets.
Further, second dyeing apparatus and web are at being additionally provided with the second drying unit and the second electricity between strip device
Hinder detection device；If the test result of computer color measurement and color match device is unqualified, while activating the second dyeing apparatus
The second drying unit and second resistance detection device are activated, the product obtained after the dyeing of the second dyeing apparatus passes through the second drying dress
It sets and carries out drying fixation, then drying effect is detected by second resistance detection device；If test result is qualified, no
Activate the second dyeing apparatus, the second drying unit and second resistance detection device.
Further, the second resistance detection device judges testing result: if detection is qualified, continuing through
Web forms ribbon at strip device；If detection is unqualified, feedback signal gives the second drying unit, the second drying unit
Adjusting parameter, while continuing through web and forming ribbon at strip device.
Further, the web is tested at a Dry Weight per Unit and the uniformity is additionally provided between strip device and coiling and molding device
Device；The ribbon carries out the dry test of item by Dry Weight per Unit and evenness test device, and is adjusted and pierced according to test result
The revolving speed of roller is tieed up in roller, cylinder, cover board, doffer and fiber stripping.
Carding method of the present invention, comprising the following steps:
S1: fiber assembly ties up roller by licker-in, cylinder, cover board, doffer and fiber stripping and forms web；
S2: the web that step S1 is obtained carries out surface modification treatment by the first plasma device；
S3: the product that step S2 is obtained carries out spraying dyeing by the first dyeing apparatus；
S4: the product that step S3 is obtained carries out drying fixation treatment by the first drying unit；
S5: the product that step S4 is obtained carries out resistance detection by first resistor detection device, to detect drying effect: such as
Fruit resistance detection is qualified, then continues step S6；If resistance detection is unqualified, the first drying unit in set-up procedure S4
Parameter while carry out step S6；
S6: the product that step S5 is obtained carries out dyeing effect test by computer color measurement and color match device: if test knot
Fruit is unqualified, then continues step S7, and in set-up procedure S3 the first dyeing apparatus parameter；If test result is qualified,
Then directly carry out step S11；
S7: the product that step S6 is obtained carries out surface modification treatment by the second plasma device；
S8: the product that step S7 is obtained carries out further spraying dyeing by the second dyeing apparatus；
S9: the product that step S8 is obtained carries out drying fixation treatment by the second drying unit；
S10: the product that step S9 is obtained carries out resistance detection by second resistance detection device, to detect drying effect:
If resistance detection is qualified, continue step S11；If resistance detection is unqualified, fixation is dried in set-up procedure S9
Step S11 is carried out while the parameter of processing；
S11: the product that step S10 is obtained forms ribbon at strip device by web；
S12: the product that step S11 is obtained carries out a Dry Weight per Unit and the uniformity by Dry Weight per Unit and evenness test device
Test, and the revolving speed that roller is tieed up in licker-in, cylinder, cover board, doffer and fiber stripping is adjusted according to test result；
S13: the product that step S12 is obtained is wound molding by coiling and molding device, to form the carded sliver.
The utility model has the advantages that the invention discloses a kind of carding machine and combing sides that can carry out dyeing and color measurement and color match to web
Method can be realized dyeing by the first dyeing apparatus and the second dyeing apparatus, so that dyeing passes through one with carding process
Carding machine and a procedure can be achieved with, and work efficiency is high, equipment is simple, at low cost.Also, the first dyeing apparatus and the second dye
Color device is that can adjust dyes at any time using spraying dyeing, do not need yet with water or carbon dioxide or other
Medium dissolves dyestuff, and dyeing is simple, dyeing efficiency is high, at low cost.In addition, passing through computer color measurement and color match device
The parameter of the first dyeing apparatus can be adjusted according to test result, and judge whether that the second dyeing apparatus is activated further to be sprayed
Dyeing is applied, dyeing effect is effectively increased.
Detailed description of the invention
Fig. 1 is the structural block diagram of the carding machine of a specific embodiment of the invention.
Specific embodiment
With reference to the accompanying drawings and detailed description, technical solution of the present invention is further introduced.
Present embodiment discloses a kind of carding machine that dyeing and color measurement and color match can be carried out to web, such as Fig. 1 institute
Show, including licker-in 11, cylinder 12, cover board 13, doffer 14, fiber stripping dimension roller 15, the first dyeing apparatus 17, computer color measurement and color match
Device 111, the second dyeing apparatus 113, web are at strip device 110 and coiling and molding device 117；Fiber assembly passes through licker-in
11, cylinder 12, cover board 13, doffer 14 and fiber stripping dimension roller 15 form web, then by the first dyeing apparatus 17 to fiber
Net carries out spraying dyeing, is then tested by computer color measurement and color match device 111 dyeing effect, computer color measurement and color match
Test result is fed back to the first dyeing apparatus 17 by device 111, and the first dyeing apparatus 17 is calculated according to test result adjusting parameter
Machine color measurement and color match device 111 is judged also according to test result: if test result is unqualified, activating the second dyeing apparatus
113, and test result is sent to the second dyeing apparatus 113, parameter is arranged according to test result in the second dyeing apparatus 113, right
Web carries out further spraying dyeing, then ribbon is formed at strip device 110 by web, finally by being wound into
Type device 117 is wound molding, forms the carded sliver；If test result is qualified, the second dyeing apparatus 113 is not activated, directly
Ribbon is formed at strip device 110 by web, molding is wound finally by coiling and molding device 117, forms the carded sliver.
In addition, it is also provided with the first plasma device 16 between fiber stripping dimension roller 15 and the first dyeing apparatus 17, the
One plasma device 16 carries out surface modification treatment to web, in this way in subsequent dyeing course, dye-uptake and color are firm
Degree can be improved.The first drying is also provided between first dyeing apparatus 17 and computer color measurement and color match device 111
Device 18 and first resistor detection device 19.First drying unit 18 is used for the production to obtaining after the dyeing of the first dyeing apparatus 17
Object carries out drying fixation treatment, to keep suitable regain.First resistor detection device 19 is used to carry out drying effect
Detection, is in order to control the regain of web and be maintained in certain threshold value, to guarantee stable product quality in this way.First electricity
Resistance detection device 19 judges testing result: if detection is qualified, continuing through computer color measurement and color match device 111
It is tested；If detection is unqualified, feedback signal give the first drying unit 18,18 adjusting parameter of the first drying unit, together
When continue through computer color measurement and color match device 111 and tested.Computer color measurement and color match device 111 and the second dyeing apparatus
It is also provided with the second plasma device 112 between 113, first passes through second before the dyeing of the second dyeing apparatus 113 in this way
Plasma device 112 carries out surface modification treatment, so that the dye-uptake and color fastness in dyeing course can be improved.
Second dyeing apparatus 113 and web are at being also provided with the second drying unit 114 and second resistance is examined between strip device 110
Device 115 is surveyed, the product obtained after the dyeing of the second dyeing apparatus 113 carries out drying fixation by the second drying unit 114, then
Drying effect is detected by second resistance detection device 115, second resistance detection device 115, which makes testing result, to be sentenced
It is disconnected: if detection is qualified, to continue through web into strip device 110 and form ribbon；If detection is unqualified, feedback letter
Number give the second drying unit 114,114 adjusting parameter of the second drying unit, at the same continue through web at strip device 110 formed
Ribbon.Web is at being additionally provided with a Dry Weight per Unit and evenness test device between strip device 110 and coiling and molding device 117
116；The ribbon carries out the dry test of item by Dry Weight per Unit and evenness test device 116, and is adjusted according to test result
The revolving speed of roller 15 is tieed up in licker-in 11, cylinder 12, cover board 13, doffer 14 and fiber stripping.
Web includes horn mouth and upper lower compression roller at strip device 110.
Wherein, the first dyeing apparatus 17 and the second dyeing apparatus 113, can be to web or fibers when being dyed
Item carries out whole dyeing with a kind of color, forms the web or ribbon of pure color；Part dyeing can also be carried out, is formed color
The web or ribbon of color；Alternately dyeing can also be carried out with multiple color, and it is alternately fine to form a section various colors
Tie up net or ribbon.
Dry Weight per Unit and evenness test device 116 mainly have photo-electric and two kinds of condenser type.Wherein, photo-electric item is dry surveys
The principle that trial assembly is set is: when illumination is mapped on fiber assembly, because the barrier of fiber assembly, connects on signal receiver
It can not receive the irradiation of light, therefore, the thickness of fiber assembly can be judged by the light transmission area on signal receiver.Electricity
The principle that appearance formula item does test device is: according to fiber assembly volume size occupied in a certain space, it is straight to react it
The size of diameter.
Fig. 1 is the structural block diagram of the carding machine of present embodiment, wherein all devices indicated by the solid line are these
Device necessary to specific embodiment, all devices being represented by dashed line are the devices that can increase and decrease according to actual needs.
Present embodiment also discloses a kind of carding method, comprising the following steps:
S1: fiber assembly ties up roller 15 by licker-in 11, cylinder 12, cover board 13, doffer 14 and fiber stripping and forms fiber
Net；
S2: the web that step S1 is obtained carries out surface modification treatment by the first plasma device 16；
S3: the product that step S2 is obtained carries out spraying dyeing by the first dyeing apparatus 17；
S4: the product that step S3 is obtained carries out drying fixation treatment by the first drying unit 18；
S5: the product that step S4 is obtained carries out resistance detection by first resistor detection device 19, to detect drying effect:
If resistance detection is qualified, continue step S6；If resistance detection is unqualified, the first drying dress in set-up procedure S4
Step S6 is carried out while setting 18 parameter；
S6: the product that step S5 is obtained carries out dyeing effect test by computer color measurement and color match device 111: if test
As a result unqualified, then continue step S7, and in set-up procedure S3 the first dyeing apparatus 17 parameter；If test result
Qualification then directly carries out step S11；
S7: the product that step S6 is obtained carries out surface modification treatment by the second plasma device 112；
S8: the product that step S7 is obtained carries out further spraying dyeing by the second dyeing apparatus 113；
S9: the product that step S8 is obtained carries out drying fixation treatment by the second drying unit 114；
S10: the product that step S9 is obtained carries out resistance detection by second resistance detection device 115, with detection drying effect
Fruit: if resistance detection is qualified, continue step S11；It is dried if resistance detection is unqualified, in set-up procedure S9 solid
Step S11 is carried out while the parameter of color processing；
S11: the product that step S10 is obtained forms ribbon at strip device 110 by web；
S12: the product that step S11 is obtained is by Dry Weight per Unit and the progress Dry Weight per Unit of evenness test device 116 and
Evenness test, and the revolving speed that roller 15 is tieed up in licker-in 11, cylinder 12, cover board 13, doffer 14 and fiber stripping is adjusted according to test result；
S13: the product that step S12 is obtained is wound molding by coiling and molding device 117, to form the carded sliver.
Claims (1)
1. a kind of carding method, it is characterised in that: the following steps are included:
S1: fiber assembly ties up roller by licker-in, cylinder, cover board, doffer and fiber stripping and forms web；
S2: the web that step S1 is obtained carries out surface modification treatment by the first plasma device；
S3: the product that step S2 is obtained carries out spraying dyeing by the first dyeing apparatus；
S4: the product that step S3 is obtained carries out drying fixation treatment by the first drying unit；
S5: the product that step S4 is obtained carries out resistance detection by first resistor detection device, to detect drying effect: if electricity
Resistance detection is qualified, then continues step S6；If resistance detection is unqualified, the ginseng of the first drying unit in set-up procedure S4
Step S6 is carried out while number；
S6: the product that step S5 is obtained carries out dyeing effect test by computer color measurement and color match device: if test result is not
Qualification then continues step S7, and in set-up procedure S3 the first dyeing apparatus parameter；If test result is qualified, directly
Tap into row step S11；
S7: the product that step S6 is obtained carries out surface modification treatment by the second plasma device；
S8: the product that step S7 is obtained carries out further spraying dyeing by the second dyeing apparatus；
S9: the product that step S8 is obtained carries out drying fixation treatment by the second drying unit；
S10: the product that step S9 is obtained carries out resistance detection by second resistance detection device, to detect drying effect: if
Resistance detection is qualified, then continues step S11；If resistance detection is unqualified, fixation treatment is dried in set-up procedure S9
Parameter while carry out step S11；
S11: the product that step S10 is obtained forms ribbon at strip device by web；
S12: the product that step S11 is obtained carries out a Dry Weight per Unit by Dry Weight per Unit and evenness test device and the uniformity is surveyed
Examination, and the revolving speed that roller is tieed up in licker-in, cylinder, cover board, doffer and fiber stripping is adjusted according to test result；
S13: the product that step S12 is obtained is wound molding by coiling and molding device, to form the carded sliver.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611151266.1A CN106757555B (en) | 2016-12-14 | 2016-12-14 | A kind of carding method that dyeing and color measurement and color match can be carried out to web |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611151266.1A CN106757555B (en) | 2016-12-14 | 2016-12-14 | A kind of carding method that dyeing and color measurement and color match can be carried out to web |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106757555A CN106757555A (en) | 2017-05-31 |
| CN106757555B true CN106757555B (en) | 2019-05-03 |
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ID=58888750
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611151266.1A Active CN106757555B (en) | 2016-12-14 | 2016-12-14 | A kind of carding method that dyeing and color measurement and color match can be carried out to web |
Country Status (1)
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| CN (1) | CN106757555B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107964699B (en) * | 2017-12-28 | 2022-12-27 | 江阴市立丰印染机械有限公司 | Continuous production method and device for loose fiber dyeing |
| CN113091431B (en) * | 2021-03-26 | 2021-11-30 | 杭州得力纺织有限公司 | Post-processing device and method for environment-friendly fabric |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3659410A (en) * | 1970-03-09 | 1972-05-02 | Vyzk Ustav Banlnarsky | Spinning machine and method |
| CN101235598A (en) * | 2008-03-03 | 2008-08-06 | 浙江理工大学 | Ultra-high temperature high pressure dyeing method for aramid fiber textile |
| CN102926036A (en) * | 2012-05-22 | 2013-02-13 | 固镇县华诚纺织有限公司 | Carding unit for carding machines |
| CN105780203A (en) * | 2016-04-12 | 2016-07-20 | 阳江市伟艺抛磨材料有限公司 | Three-dimensional nonwoven fabric carding machine and three-dimensional nonwoven fabric manufacturing method |
-
2016
- 2016-12-14 CN CN201611151266.1A patent/CN106757555B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3659410A (en) * | 1970-03-09 | 1972-05-02 | Vyzk Ustav Banlnarsky | Spinning machine and method |
| CN101235598A (en) * | 2008-03-03 | 2008-08-06 | 浙江理工大学 | Ultra-high temperature high pressure dyeing method for aramid fiber textile |
| CN102926036A (en) * | 2012-05-22 | 2013-02-13 | 固镇县华诚纺织有限公司 | Carding unit for carding machines |
| CN105780203A (en) * | 2016-04-12 | 2016-07-20 | 阳江市伟艺抛磨材料有限公司 | Three-dimensional nonwoven fabric carding machine and three-dimensional nonwoven fabric manufacturing method |
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| CN106757555A (en) | 2017-05-31 |
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Effective date of registration: 20191031 Address after: Tongxiang City, Jiaxing City, Zhejiang province 314500 Tu Dian Zhen Shuguang Road No. 426 Patentee after: Tongxiang Yueshun Wrap Knitting Co., Ltd. Address before: 224005 Yancheng City, Century Avenue, Jiangsu research and development building, No. 1166 Patentee before: Yangcheng Institute of Technology |
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Effective date of registration: 20191225 Address after: 314500 Building 1, No. 448, Qianjin Road, Ludian Town, Tongxiang City, Jiaxing City, Zhejiang Province Patentee after: Zhejiang Runlong knitwear Co., Ltd Address before: Tongxiang City, Jiaxing City, Zhejiang province 314500 Tu Dian Zhen Shuguang Road No. 426 Patentee before: Tongxiang Yueshun Wrap Knitting Co., Ltd. |
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Address after: 314500 Building 1, No. 448, Qianjin Road, Ludian Town, Tongxiang City, Jiaxing City, Zhejiang Province Patentee after: Zhejiang Runlong Knitting Co., Ltd Address before: 314500 Building 1, No. 448, Qianjin Road, Ludian Town, Tongxiang City, Jiaxing City, Zhejiang Province Patentee before: Zhejiang Runlong knitwear Co., Ltd |
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