CN106757556A - A kind of carding machine and carding method for possessing dyeing function - Google Patents

A kind of carding machine and carding method for possessing dyeing function Download PDF

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Publication number
CN106757556A
CN106757556A CN201611151267.6A CN201611151267A CN106757556A CN 106757556 A CN106757556 A CN 106757556A CN 201611151267 A CN201611151267 A CN 201611151267A CN 106757556 A CN106757556 A CN 106757556A
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China
Prior art keywords
dyeing
fleece
carries out
dyeing apparatus
product
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Granted
Application number
CN201611151267.6A
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Chinese (zh)
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CN106757556B (en
Inventor
刘国亮
毕红军
吕立斌
王春霞
马志鹏
贾高鹏
赵红芝
张飞
卢婷婷
曾春梅
杜梅
卞金洪
阳程
吕景春
周青青
蔡露
惠开兵
孙桂娥
惠刚
张春清
殷瑞明
刘宪祥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiaxing Houyi Textile Co.,Ltd.
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Yangcheng Institute of Technology
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Priority to CN201611151267.6A priority Critical patent/CN106757556B/en
Publication of CN106757556A publication Critical patent/CN106757556A/en
Application granted granted Critical
Publication of CN106757556B publication Critical patent/CN106757556B/en
Active legal-status Critical Current
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/10Carding machines with other apparatus, e.g. drafting devices, in integral or closely-associated combination
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/24Means for regulating the amount of treating material picked up by the textile material during its treatment

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The invention discloses a kind of carding machine for possessing dyeing function, including licker-in, cylinder, cover plate, doffer, fiber stripping dimension roller, the first dyeing apparatus, fleece are into strip device and coiling and molding device;Fiber assembly ties up roller and forms fleece by licker-in, cylinder, cover plate, doffer and fiber stripping, then spraying dyeing is carried out to fleece by the first dyeing apparatus, ribbon is formed into strip device by fleece again, shaping is wound finally by coiling and molding device, form the carded sliver.The invention also discloses a kind of carding method.The present invention can realize dyeing by the first dyeing apparatus, so that dyeing can be achieved with carding process by a carding machine and a procedure, high working efficiency, equipment are simple, low cost.Also, the first dyeing apparatus is, using spraying dyeing, can at any time to adjust kind of dyes, it is not required that dyestuff is dissolved with water or carbon dioxide or other media, and dyeing is simple, staining efficiency is high, low cost.

Description

A kind of carding machine and carding method for possessing dyeing function
Technical field
The present invention relates to carding machine and carding method, more particularly to a kind of carding machine for possessing dyeing function and combing side Method.
Background technology
Combing is that fiber assembly is carried out into shredding point comb and removal of impurities, all fibrous loops block in curling is turned into basic The single fiber shape for stretching, eventually forms the carded sliver.However, carding machine of the prior art and carding method are often simply by fiber collection Zoarium forms the carded sliver, it is impossible to realize dyeing, dyeing will be carried out by other operations, cause that operating efficiency is relatively low, equipment is complicated, into This height.
The content of the invention
Goal of the invention:It is an object of the invention to provide it is a kind of can solve the problem that defect present in prior art possess dyeing The carding machine and carding method of function.
Technical scheme:The carding machine for possessing dyeing function of the present invention, including licker-in, cylinder, cover plate, doffer, stripping Fiber roller, the first dyeing apparatus, fleece are into strip device and coiling and molding device;Fiber assembly passes through licker-in, cylinder, lid Plate, doffer and fiber stripping dimension roller form fleece, then carry out spraying dyeing to fleece by the first dyeing apparatus, then pass through Fleece forms ribbon into strip device, and shaping is wound finally by coiling and molding device, forms the carded sliver.
Further, it is additionally provided with the first plasma device between the fiber stripping dimension roller and the first dyeing apparatus;The fibre The first plasma device is crossed by dimension Netcom carries out surface modification treatment.
Further, first dyeing apparatus and fleece are into being additionally provided with the first drying unit and the first electricity between strip device Resistance detection means;The product obtained after the dyeing of first dyeing apparatus carries out drying fixation treatment by the first drying unit, then leads to First resistor detection means is crossed to detect drying effect.
Further, the first resistor detection means is judged to testing result:If detection is qualified, continue through Fleece forms ribbon into strip device;If detection is unqualified, the first drying unit, the first drying unit are fed back signal to Adjusting parameter, while continue through fleece forms ribbon into strip device.
Further, the fleece is into being additionally provided with computer color measurement and color match device between strip device and coiling and molding device; Computer testing color matching device is tested the Color of the ribbon, and computer color measurement and color match device is by test result The first dyeing apparatus is fed back to, the first dyeing apparatus is according to test result adjusting parameter.
Further, the fleece into be additionally provided between strip device and coiling and molding device computer color measurement and color match device and Second dyeing apparatus;Computer testing color matching device is tested the Color of the ribbon, computer color measurement and color match Device is judged according to test result:If test result is unqualified, the second dyeing apparatus is activated, and test result is sent out The second dyeing apparatus is given, the second dyeing apparatus carries out further spraying dyeing to ribbon according to test result arrange parameter; If test result is qualified, the second dyeing apparatus is not activated.
Further, the fleece is into being additionally provided with the second plasma device and between strip device and coiling and molding device Two dyeing apparatuses;The ribbon carries out surface modification treatment by the second plasma device, is then filled by the second dyeing Putting carries out further spraying dyeing.
Further, the second drying unit and second resistance are additionally provided between second dyeing apparatus and coiling and molding device Detection means;The product obtained after the dyeing of second dyeing apparatus carries out drying fixation by the second drying unit, then by second Resistor detecting device is detected to drying effect.
Further, the fleece into be additionally provided between strip device and coiling and molding device bar Dry Weight per Unit and the uniformity test Device;The ribbon carries out the dry test of bar by bar Dry Weight per Unit and evenness test device, and adjusts thorn according to test result The rotating speed of roller is tieed up in roller, cylinder, cover plate, doffer and fiber stripping.
Carding method of the present invention, comprises the following steps:
S1:Fiber assembly ties up roller and forms fleece by licker-in, cylinder, cover plate, doffer and fiber stripping;
S2:The fleece that step S1 is obtained carries out surface modification treatment by the first plasma device;
S3:The product that step S2 is obtained carries out spraying dyeing by the first dyeing apparatus;
S4:The product that step S3 is obtained carries out drying fixation treatment by the first drying unit;
S5:The product that step S4 is obtained carries out resistance detection by first resistor detection means, to detect drying effect:Such as Fruit resistance detection is qualified, then proceed step S6;If resistance detection is unqualified, the first drying unit in set-up procedure S4 Parameter, step S6 is then carried out again;
S6:The product that step S5 is obtained forms ribbon by fleece into strip device;
S7:The ribbon that step S6 is obtained carries out Color test by computer color measurement and color match device:If test Result is unqualified, then proceed the parameter of the first dyeing apparatus in step S8, and set-up procedure S3;If test result is closed Lattice, then directly carry out step S12;
S8:The product that step S7 is obtained carries out surface modification treatment by the second plasma device;
S9:The product that step S8 is obtained carries out further spraying dyeing by the second dyeing apparatus;
S10:The product that step S9 is obtained carries out drying fixation treatment by the second drying unit;
S11:The product that step S10 is obtained carries out resistance detection by second resistance detection means, to detect drying effect: If resistance detection is qualified, proceed step S12;If resistance detection is unqualified, the second drying in set-up procedure S10 The parameter of device, then carries out step S12 again;
S12:The product that step S11 is obtained carries out bar Dry Weight per Unit and the uniformity by bar Dry Weight per Unit and evenness test device Test, and the rotating speed that roller is tieed up in licker-in, cylinder, cover plate, doffer and fiber stripping is adjusted according to test result;
S13:The product that step S12 is obtained is wound shaping by coiling and molding device, to form the carded sliver.
Beneficial effect:The invention discloses a kind of carding machine and carding method for possessing dyeing function, by the first dyeing Device can realize dyeing, so that dyeing can be achieved with carding process by a carding machine and a procedure, work Efficiency high, equipment are simple, low cost.Also, the first dyeing apparatus is, using spraying dyeing, can at any time to adjust dyestuff kind Class, it is not required that dissolved to dyestuff with water or carbon dioxide or other media, dyeing is simple, staining efficiency is high, into This is low.
Brief description of the drawings
Fig. 1 is the structured flowchart of the carding machine of specific embodiment of the invention.
Specific embodiment
This specific embodiment discloses a kind of carding machine for possessing dyeing function, as shown in figure 1, including licker-in 11, tin Woods 12, cover plate 13, doffer 14, fiber stripping dimension roller 15, the first dyeing apparatus 17, fleece are filled into strip device 110 and coiling and molding Put 117.Fiber assembly ties up roller 15 and forms fleece by licker-in 11, cylinder 12, cover plate 13, doffer 14 and fiber stripping, then Spraying dyeing is carried out to fleece by the first dyeing apparatus 17, then ribbon is formed into strip device 110 by fleece, finally Shaping is wound by coiling and molding device 117, the carded sliver is formed.
Fleece includes horn mouth and upper lower compression roller into strip device 110.
Additionally, the first plasma device 16 is also provided between the fiber stripping dimension dyeing apparatus 17 of roller 15 and first, the One plasma device 16 carries out surface modification treatment to fleece, so in follow-up dyeing course, dye-uptake and color jail Degree can be improved.First dyeing apparatus 17 and fleece are into being also provided with the first drying unit between strip device 110 18 and first resistor detection means 19.The product that first drying unit 18 is used to be obtained after dyeing the first dyeing apparatus 17 is carried out Drying fixation treatment, so as to keep suitable regain.First resistor detection means 19 be used for drying effect is detected, this Sample is in order to control the regain of fleece to be maintained in certain threshold value, so as to ensure product quality stabilization.First resistor is detected Device 19 is judged to testing result:If detection is qualified, continues through fleece and form ribbon into strip device 110; If detection is unqualified, the first drying unit 18 is fed back signal to, the adjusting parameter of the first drying unit 18 is next proceeded through Fleece forms ribbon into strip device 110.Fleece is into being additionally provided with calculating between strip device 110 and coiling and molding device 117 Machine color measurement and color match device 111 and the second dyeing apparatus 113;Computer testing color matching device 111 enters to the Color of ribbon Test result only can be fed back to the first dyeing apparatus 17, the first dyeing apparatus by row test, computer color measurement and color match device 111 17 according to test result adjusting parameter, referred to as rear detection method.Computer color measurement and color match device 111 can also be made according to test result Go out to judge:If test result is unqualified, the second dyeing apparatus 113 is activated, and test result is sent to the second dyeing dress 113 are put, the second dyeing apparatus 113 carries out further spraying dyeing to ribbon according to test result arrange parameter;If test Result is qualified, then do not activate the second dyeing apparatus 113, referred to as first detection method.Can also detection method and first detection method reality simultaneously afterwards OK.The second plasma device 112 is also provided between computer color measurement and color match device 111 and the second dyeing apparatus 113, this Sample first passed through the second plasma device 112 and carries out surface modification treatment before the dyeing of the second dyeing apparatus 113 so that dyeing During dye-uptake and color fastness can be improved.May be used also between second dyeing apparatus 113 and coiling and molding device 117 To be provided with the second drying unit 114 and second resistance detection means 115, the product that the second dyeing apparatus 113 is obtained after dyeing leads to Crossing the second drying unit 114 carries out drying fixation, then drying effect is detected by second resistance detection means 115, the Two resistor detecting devices 115 are judged to testing result:If detection is qualified, the shape of coiling and molding device 117 is continued through Into the carded sliver;If detection is unqualified, the second drying unit 114 is fed back signal to, the adjusting parameter of the second drying unit 114, so After continue through coiling and molding device 117 formed the carded sliver.Fleece may be used also between strip device 110 and coiling and molding device 117 To be provided with bar Dry Weight per Unit and evenness test device 116, ribbon carries out bar by bar Dry Weight per Unit and evenness test device 116 Dry test, and the rotating speed that roller 15 is tieed up in licker-in 11, cylinder 12, cover plate 13, doffer 14 and fiber stripping is adjusted according to test result, so that Adjustment drafting multiple, is quantified with changing ribbon.
Wherein, the first dyeing apparatus 17 and the second dyeing apparatus 113, can be to fleece or fibers when being dyeed Bar carries out whole dyeing with a kind of color, forms the fleece or ribbon of pure color;Part dyeing can also be carried out, forms color The fleece or ribbon of color;Alternately dyeing can also be carried out with multiple color, a section shades of colour is formed alternately fine Dimension net or ribbon.
Bar Dry Weight per Unit and evenness test device 116 mainly have two kinds of photo-electric and condenser type.Wherein, photo-electric bar is dry surveys The principle that trial assembly is put is:When illumination is mapped on fiber assembly, because the obstruct of fiber assembly, connects on signal receiver The irradiation of light is can not receive, therefore, it can judge by the light transmission area on signal receiver the thickness of fiber assembly.Electricity The principle of the dry test device of appearance formula bar is:According to the occupied volume size in a certain space of fiber assembly, its is reacted straight The size in footpath.
Fig. 1 is the structured flowchart of the carding machine of this specific embodiment, wherein all devices indicated by the solid line are these Device necessary to specific embodiment, all devices being represented by dashed line are the devices that can increase and decrease according to actual needs.
This specific embodiment also discloses a kind of carding method, comprises the following steps:
S1:Fiber assembly ties up roller 15 and forms fleece by licker-in 11, cylinder 12, cover plate 13, doffer 14 and fiber stripping;
S2:The fleece that step S1 is obtained carries out surface modification treatment by the first plasma device 16;
S3:The product that step S2 is obtained carries out spraying dyeing by the first dyeing apparatus 17;
S4:The product that step S3 is obtained carries out drying fixation treatment by the first drying unit 18;
S5:The product that step S4 is obtained carries out resistance detection by first resistor detection means 19, to detect drying effect: If resistance detection is qualified, proceed step S6;If resistance detection is unqualified, the first drying dress in set-up procedure S4 18 parameter is put, step S6 is then carried out again;
S6:The product that step S5 is obtained forms ribbon by fleece into strip device 110;
S7:The ribbon that step S6 is obtained carries out Color test by computer color measurement and color match device 111:If surveyed Test result is unqualified, then proceed the parameter of the first dyeing apparatus 17 in step S8, and set-up procedure S3;If test result It is qualified, then directly carry out step S12;
S8:The product that step S7 is obtained carries out surface modification treatment by the second plasma device 112;
S9:The product that step S8 is obtained carries out further spraying dyeing by the second dyeing apparatus 113;
S10:The product that step S9 is obtained carries out drying fixation treatment by the second drying unit 114;
S11:The product that step S10 is obtained carries out resistance detection by second resistance detection means 115, to detect drying effect Really:If resistance detection is qualified, proceed step S12;If resistance detection is unqualified, second in set-up procedure S10 The parameter of drying unit 114, then carries out step S12 again;
S12:The product that step S11 is obtained carries out bar Dry Weight per Unit and by bar Dry Weight per Unit and evenness test device 116 Evenness is tested, and adjusts the rotating speed that roller 15 is tieed up in licker-in 11, cylinder 12, cover plate 13, doffer 14 and fiber stripping according to test result;
S13:The product that step S12 is obtained is wound shaping by coiling and molding device 117, to form the carded sliver.

Claims (10)

1. a kind of carding machine for possessing dyeing function, it is characterised in that:Including licker-in, cylinder, cover plate, doffer, fiber stripping dimension roller, First dyeing apparatus, fleece are into strip device and coiling and molding device;Fiber assembly passes through licker-in, cylinder, cover plate, Dao Fuhe Fiber stripping dimension roller forms fleece, then carries out spraying dyeing to fleece by the first dyeing apparatus, then by fleece into Strip device forms ribbon, and shaping is wound finally by coiling and molding device, forms the carded sliver.
2. the carding machine for possessing dyeing function according to claim 1, it is characterised in that:Roller and first are tieed up in the fiber stripping The first plasma device is additionally provided between dyeing apparatus;The fleece carries out surface and is modified by the first plasma device Treatment.
3. the carding machine for possessing dyeing function according to claim 1, it is characterised in that:First dyeing apparatus and fibre Dimension net is into being additionally provided with the first drying unit and first resistor detection means between strip device;Obtained after the dyeing of first dyeing apparatus Product carries out drying fixation treatment by the first drying unit, then drying effect is examined by first resistor detection means Survey.
4. the carding machine for possessing dyeing function according to claim 3, it is characterised in that:The first resistor detection means Testing result is judged:If detection is qualified, continues through fleece and form ribbon into strip device;If detection is not It is qualified, then feed back signal to the first drying unit, the first drying unit adjusting parameter, while continuing through fleece into strip device Form ribbon.
5. the carding machine for possessing dyeing function according to claim 1, it is characterised in that:The fleece into strip device with Computer color measurement and color match device is additionally provided between coiling and molding device;Dyeing of the computer testing color matching device to the ribbon Effect is tested, and test result is fed back to the first dyeing apparatus by computer color measurement and color match device, the first dyeing apparatus according to Test result adjusting parameter.
6. the carding machine for possessing dyeing function according to claim 1, it is characterised in that:The fleece into strip device with Computer color measurement and color match device and the second dyeing apparatus are additionally provided between coiling and molding device;Computer testing matches colors device to institute The Color for stating ribbon is tested, and computer color measurement and color match device is judged according to test result:If test knot It is really unqualified, then the second dyeing apparatus is activated, and test result is sent to the second dyeing apparatus, the second dyeing apparatus is according to survey Test result arrange parameter, further spraying dyeing is carried out to ribbon;If test result is qualified, the second dyeing dress is not activated Put.
7. the carding machine for possessing dyeing function according to claim 1, it is characterised in that:The fleece into strip device with The second plasma device and the second dyeing apparatus are additionally provided between coiling and molding device;The ribbon passes through the second plasma Body device carries out surface modification treatment, then carries out further spraying dyeing by the second dyeing apparatus.
8. the carding machine for possessing dyeing function according to claim 7, it is characterised in that:Second dyeing apparatus and volume The second drying unit and second resistance detection means are additionally provided between shaped device;The product obtained after the dyeing of second dyeing apparatus Thing carries out drying fixation by the second drying unit, then drying effect is detected by second resistance detection means.
9. the carding machine for possessing dyeing function according to claim 1, it is characterised in that:The fleece into strip device with Bar Dry Weight per Unit and evenness test device are additionally provided between coiling and molding device;The ribbon passes through bar Dry Weight per Unit and the uniformity Test device carries out the dry test of bar, and adjusts the rotating speed that roller is tieed up in licker-in, cylinder, cover plate, doffer and fiber stripping according to test result.
10. a kind of carding method, it is characterised in that:Comprise the following steps:
S1:Fiber assembly ties up roller and forms fleece by licker-in, cylinder, cover plate, doffer and fiber stripping;
S2:The fleece that step S1 is obtained carries out surface modification treatment by the first plasma device;
S3:The product that step S2 is obtained carries out spraying dyeing by the first dyeing apparatus;
S4:The product that step S3 is obtained carries out drying fixation treatment by the first drying unit;
S5:The product that step S4 is obtained carries out resistance detection by first resistor detection means, to detect drying effect:If electric Resistance detection is qualified, then proceed step S6;If resistance detection is unqualified, the ginseng of the first drying unit in set-up procedure S4 Number, then carries out step S6 again;
S6:The product that step S5 is obtained forms ribbon by fleece into strip device;
S7:The ribbon that step S6 is obtained carries out Color test by computer color measurement and color match device:If test result It is unqualified, then proceed the parameter of the first dyeing apparatus in step S8, and set-up procedure S3;If test result is qualified, Directly carry out step S12;
S8:The product that step S7 is obtained carries out surface modification treatment by the second plasma device;
S9:The product that step S8 is obtained carries out further spraying dyeing by the second dyeing apparatus;
S10:The product that step S9 is obtained carries out drying fixation treatment by the second drying unit;
S11:The product that step S10 is obtained carries out resistance detection by second resistance detection means, to detect drying effect:If Resistance detection is qualified, then proceed step S12;If resistance detection is unqualified, the second drying unit in set-up procedure S10 Parameter, step S12 is then carried out again;
S12:The product that step S11 is obtained carries out bar Dry Weight per Unit by bar Dry Weight per Unit and evenness test device and the uniformity is surveyed Examination, and the rotating speed that roller is tieed up in licker-in, cylinder, cover plate, doffer and fiber stripping is adjusted according to test result;
S13:The product that step S12 is obtained is wound shaping by coiling and molding device, to form the carded sliver.
CN201611151267.6A 2016-12-14 2016-12-14 A kind of carding method for the carding machine having dyeing function Active CN106757556B (en)

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CN107964699A (en) * 2017-12-28 2018-04-27 江阴市立丰印染机械有限公司 The continuous production method and device of loose stock dyeing
CN111621893A (en) * 2020-05-29 2020-09-04 安踏(中国)有限公司 Fancy yarn preparation method

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CN107964699A (en) * 2017-12-28 2018-04-27 江阴市立丰印染机械有限公司 The continuous production method and device of loose stock dyeing
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CN111621893A (en) * 2020-05-29 2020-09-04 安踏(中国)有限公司 Fancy yarn preparation method

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