A kind of carding machine and carding method for possessing dyeing function
Technical field
The present invention relates to carding machine and carding method, more particularly to a kind of carding machine for possessing dyeing function and combing side
Method.
Background technology
Combing is that fiber assembly is carried out into shredding point comb and removal of impurities, all fibrous loops block in curling is turned into basic
The single fiber shape for stretching, eventually forms the carded sliver.However, carding machine of the prior art and carding method are often simply by fiber collection
Zoarium forms the carded sliver, it is impossible to realize dyeing, dyeing will be carried out by other operations, cause that operating efficiency is relatively low, equipment is complicated, into
This height.
The content of the invention
Goal of the invention:It is an object of the invention to provide it is a kind of can solve the problem that defect present in prior art possess dyeing
The carding machine and carding method of function.
Technical scheme:The carding machine for possessing dyeing function of the present invention, including licker-in, cylinder, cover plate, doffer, stripping
Fiber roller, the first dyeing apparatus, fleece are into strip device and coiling and molding device;Fiber assembly passes through licker-in, cylinder, lid
Plate, doffer and fiber stripping dimension roller form fleece, then carry out spraying dyeing to fleece by the first dyeing apparatus, then pass through
Fleece forms ribbon into strip device, and shaping is wound finally by coiling and molding device, forms the carded sliver.
Further, it is additionally provided with the first plasma device between the fiber stripping dimension roller and the first dyeing apparatus;The fibre
The first plasma device is crossed by dimension Netcom carries out surface modification treatment.
Further, first dyeing apparatus and fleece are into being additionally provided with the first drying unit and the first electricity between strip device
Resistance detection means;The product obtained after the dyeing of first dyeing apparatus carries out drying fixation treatment by the first drying unit, then leads to
First resistor detection means is crossed to detect drying effect.
Further, the first resistor detection means is judged to testing result:If detection is qualified, continue through
Fleece forms ribbon into strip device;If detection is unqualified, the first drying unit, the first drying unit are fed back signal to
Adjusting parameter, while continue through fleece forms ribbon into strip device.
Further, the fleece is into being additionally provided with computer color measurement and color match device between strip device and coiling and molding device;
Computer testing color matching device is tested the Color of the ribbon, and computer color measurement and color match device is by test result
The first dyeing apparatus is fed back to, the first dyeing apparatus is according to test result adjusting parameter.
Further, the fleece into be additionally provided between strip device and coiling and molding device computer color measurement and color match device and
Second dyeing apparatus;Computer testing color matching device is tested the Color of the ribbon, computer color measurement and color match
Device is judged according to test result:If test result is unqualified, the second dyeing apparatus is activated, and test result is sent out
The second dyeing apparatus is given, the second dyeing apparatus carries out further spraying dyeing to ribbon according to test result arrange parameter;
If test result is qualified, the second dyeing apparatus is not activated.
Further, the fleece is into being additionally provided with the second plasma device and between strip device and coiling and molding device
Two dyeing apparatuses;The ribbon carries out surface modification treatment by the second plasma device, is then filled by the second dyeing
Putting carries out further spraying dyeing.
Further, the second drying unit and second resistance are additionally provided between second dyeing apparatus and coiling and molding device
Detection means;The product obtained after the dyeing of second dyeing apparatus carries out drying fixation by the second drying unit, then by second
Resistor detecting device is detected to drying effect.
Further, the fleece into be additionally provided between strip device and coiling and molding device bar Dry Weight per Unit and the uniformity test
Device;The ribbon carries out the dry test of bar by bar Dry Weight per Unit and evenness test device, and adjusts thorn according to test result
The rotating speed of roller is tieed up in roller, cylinder, cover plate, doffer and fiber stripping.
Carding method of the present invention, comprises the following steps:
S1:Fiber assembly ties up roller and forms fleece by licker-in, cylinder, cover plate, doffer and fiber stripping;
S2:The fleece that step S1 is obtained carries out surface modification treatment by the first plasma device;
S3:The product that step S2 is obtained carries out spraying dyeing by the first dyeing apparatus;
S4:The product that step S3 is obtained carries out drying fixation treatment by the first drying unit;
S5:The product that step S4 is obtained carries out resistance detection by first resistor detection means, to detect drying effect:Such as
Fruit resistance detection is qualified, then proceed step S6;If resistance detection is unqualified, the first drying unit in set-up procedure S4
Parameter, step S6 is then carried out again;
S6:The product that step S5 is obtained forms ribbon by fleece into strip device;
S7:The ribbon that step S6 is obtained carries out Color test by computer color measurement and color match device:If test
Result is unqualified, then proceed the parameter of the first dyeing apparatus in step S8, and set-up procedure S3;If test result is closed
Lattice, then directly carry out step S12;
S8:The product that step S7 is obtained carries out surface modification treatment by the second plasma device;
S9:The product that step S8 is obtained carries out further spraying dyeing by the second dyeing apparatus;
S10:The product that step S9 is obtained carries out drying fixation treatment by the second drying unit;
S11:The product that step S10 is obtained carries out resistance detection by second resistance detection means, to detect drying effect:
If resistance detection is qualified, proceed step S12;If resistance detection is unqualified, the second drying in set-up procedure S10
The parameter of device, then carries out step S12 again;
S12:The product that step S11 is obtained carries out bar Dry Weight per Unit and the uniformity by bar Dry Weight per Unit and evenness test device
Test, and the rotating speed that roller is tieed up in licker-in, cylinder, cover plate, doffer and fiber stripping is adjusted according to test result;
S13:The product that step S12 is obtained is wound shaping by coiling and molding device, to form the carded sliver.
Beneficial effect:The invention discloses a kind of carding machine and carding method for possessing dyeing function, by the first dyeing
Device can realize dyeing, so that dyeing can be achieved with carding process by a carding machine and a procedure, work
Efficiency high, equipment are simple, low cost.Also, the first dyeing apparatus is, using spraying dyeing, can at any time to adjust dyestuff kind
Class, it is not required that dissolved to dyestuff with water or carbon dioxide or other media, dyeing is simple, staining efficiency is high, into
This is low.
Brief description of the drawings
Fig. 1 is the structured flowchart of the carding machine of specific embodiment of the invention.
Specific embodiment
This specific embodiment discloses a kind of carding machine for possessing dyeing function, as shown in figure 1, including licker-in 11, tin
Woods 12, cover plate 13, doffer 14, fiber stripping dimension roller 15, the first dyeing apparatus 17, fleece are filled into strip device 110 and coiling and molding
Put 117.Fiber assembly ties up roller 15 and forms fleece by licker-in 11, cylinder 12, cover plate 13, doffer 14 and fiber stripping, then
Spraying dyeing is carried out to fleece by the first dyeing apparatus 17, then ribbon is formed into strip device 110 by fleece, finally
Shaping is wound by coiling and molding device 117, the carded sliver is formed.
Fleece includes horn mouth and upper lower compression roller into strip device 110.
Additionally, the first plasma device 16 is also provided between the fiber stripping dimension dyeing apparatus 17 of roller 15 and first, the
One plasma device 16 carries out surface modification treatment to fleece, so in follow-up dyeing course, dye-uptake and color jail
Degree can be improved.First dyeing apparatus 17 and fleece are into being also provided with the first drying unit between strip device 110
18 and first resistor detection means 19.The product that first drying unit 18 is used to be obtained after dyeing the first dyeing apparatus 17 is carried out
Drying fixation treatment, so as to keep suitable regain.First resistor detection means 19 be used for drying effect is detected, this
Sample is in order to control the regain of fleece to be maintained in certain threshold value, so as to ensure product quality stabilization.First resistor is detected
Device 19 is judged to testing result:If detection is qualified, continues through fleece and form ribbon into strip device 110;
If detection is unqualified, the first drying unit 18 is fed back signal to, the adjusting parameter of the first drying unit 18 is next proceeded through
Fleece forms ribbon into strip device 110.Fleece is into being additionally provided with calculating between strip device 110 and coiling and molding device 117
Machine color measurement and color match device 111 and the second dyeing apparatus 113;Computer testing color matching device 111 enters to the Color of ribbon
Test result only can be fed back to the first dyeing apparatus 17, the first dyeing apparatus by row test, computer color measurement and color match device 111
17 according to test result adjusting parameter, referred to as rear detection method.Computer color measurement and color match device 111 can also be made according to test result
Go out to judge:If test result is unqualified, the second dyeing apparatus 113 is activated, and test result is sent to the second dyeing dress
113 are put, the second dyeing apparatus 113 carries out further spraying dyeing to ribbon according to test result arrange parameter;If test
Result is qualified, then do not activate the second dyeing apparatus 113, referred to as first detection method.Can also detection method and first detection method reality simultaneously afterwards
OK.The second plasma device 112 is also provided between computer color measurement and color match device 111 and the second dyeing apparatus 113, this
Sample first passed through the second plasma device 112 and carries out surface modification treatment before the dyeing of the second dyeing apparatus 113 so that dyeing
During dye-uptake and color fastness can be improved.May be used also between second dyeing apparatus 113 and coiling and molding device 117
To be provided with the second drying unit 114 and second resistance detection means 115, the product that the second dyeing apparatus 113 is obtained after dyeing leads to
Crossing the second drying unit 114 carries out drying fixation, then drying effect is detected by second resistance detection means 115, the
Two resistor detecting devices 115 are judged to testing result:If detection is qualified, the shape of coiling and molding device 117 is continued through
Into the carded sliver;If detection is unqualified, the second drying unit 114 is fed back signal to, the adjusting parameter of the second drying unit 114, so
After continue through coiling and molding device 117 formed the carded sliver.Fleece may be used also between strip device 110 and coiling and molding device 117
To be provided with bar Dry Weight per Unit and evenness test device 116, ribbon carries out bar by bar Dry Weight per Unit and evenness test device 116
Dry test, and the rotating speed that roller 15 is tieed up in licker-in 11, cylinder 12, cover plate 13, doffer 14 and fiber stripping is adjusted according to test result, so that
Adjustment drafting multiple, is quantified with changing ribbon.
Wherein, the first dyeing apparatus 17 and the second dyeing apparatus 113, can be to fleece or fibers when being dyeed
Bar carries out whole dyeing with a kind of color, forms the fleece or ribbon of pure color;Part dyeing can also be carried out, forms color
The fleece or ribbon of color;Alternately dyeing can also be carried out with multiple color, a section shades of colour is formed alternately fine
Dimension net or ribbon.
Bar Dry Weight per Unit and evenness test device 116 mainly have two kinds of photo-electric and condenser type.Wherein, photo-electric bar is dry surveys
The principle that trial assembly is put is:When illumination is mapped on fiber assembly, because the obstruct of fiber assembly, connects on signal receiver
The irradiation of light is can not receive, therefore, it can judge by the light transmission area on signal receiver the thickness of fiber assembly.Electricity
The principle of the dry test device of appearance formula bar is:According to the occupied volume size in a certain space of fiber assembly, its is reacted straight
The size in footpath.
Fig. 1 is the structured flowchart of the carding machine of this specific embodiment, wherein all devices indicated by the solid line are these
Device necessary to specific embodiment, all devices being represented by dashed line are the devices that can increase and decrease according to actual needs.
This specific embodiment also discloses a kind of carding method, comprises the following steps:
S1:Fiber assembly ties up roller 15 and forms fleece by licker-in 11, cylinder 12, cover plate 13, doffer 14 and fiber stripping;
S2:The fleece that step S1 is obtained carries out surface modification treatment by the first plasma device 16;
S3:The product that step S2 is obtained carries out spraying dyeing by the first dyeing apparatus 17;
S4:The product that step S3 is obtained carries out drying fixation treatment by the first drying unit 18;
S5:The product that step S4 is obtained carries out resistance detection by first resistor detection means 19, to detect drying effect:
If resistance detection is qualified, proceed step S6;If resistance detection is unqualified, the first drying dress in set-up procedure S4
18 parameter is put, step S6 is then carried out again;
S6:The product that step S5 is obtained forms ribbon by fleece into strip device 110;
S7:The ribbon that step S6 is obtained carries out Color test by computer color measurement and color match device 111:If surveyed
Test result is unqualified, then proceed the parameter of the first dyeing apparatus 17 in step S8, and set-up procedure S3;If test result
It is qualified, then directly carry out step S12;
S8:The product that step S7 is obtained carries out surface modification treatment by the second plasma device 112;
S9:The product that step S8 is obtained carries out further spraying dyeing by the second dyeing apparatus 113;
S10:The product that step S9 is obtained carries out drying fixation treatment by the second drying unit 114;
S11:The product that step S10 is obtained carries out resistance detection by second resistance detection means 115, to detect drying effect
Really:If resistance detection is qualified, proceed step S12;If resistance detection is unqualified, second in set-up procedure S10
The parameter of drying unit 114, then carries out step S12 again;
S12:The product that step S11 is obtained carries out bar Dry Weight per Unit and by bar Dry Weight per Unit and evenness test device 116
Evenness is tested, and adjusts the rotating speed that roller 15 is tieed up in licker-in 11, cylinder 12, cover plate 13, doffer 14 and fiber stripping according to test result;
S13:The product that step S12 is obtained is wound shaping by coiling and molding device 117, to form the carded sliver.