CN106757556A - A kind of carding machine and carding method for possessing dyeing function - Google Patents
A kind of carding machine and carding method for possessing dyeing function Download PDFInfo
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- 238000004043 dyeing Methods 0.000 title claims abstract description 102
- 238000009960 carding Methods 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000000835 fiber Substances 0.000 claims abstract description 113
- 238000004804 winding Methods 0.000 claims abstract description 28
- 239000007921 spray Substances 0.000 claims abstract description 6
- 238000012360 testing method Methods 0.000 claims description 51
- 238000001514 detection method Methods 0.000 claims description 49
- 238000001035 drying Methods 0.000 claims description 45
- 230000000694 effects Effects 0.000 claims description 19
- 238000012986 modification Methods 0.000 claims description 12
- 230000004048 modification Effects 0.000 claims description 12
- 238000005259 measurement Methods 0.000 claims description 9
- 239000000975 dye Substances 0.000 claims description 7
- 238000011002 quantification Methods 0.000 claims description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 abstract description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 abstract description 2
- 239000001569 carbon dioxide Substances 0.000 abstract description 2
- 238000005507 spraying Methods 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 2
- 238000007493 shaping process Methods 0.000 abstract 1
- 239000003086 colorant Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010186 staining Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/10—Carding machines with other apparatus, e.g. drafting devices, in integral or closely-associated combination
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/24—Means for regulating the amount of treating material picked up by the textile material during its treatment
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
本发明公开了一种具备染色功能的梳理机，包括刺辊、锡林、盖板、道夫、剥纤维罗拉、第一染色装置、纤维网成条装置和卷绕成型装置；纤维集合体通过刺辊、锡林、盖板、道夫和剥纤维罗拉形成纤维网，然后通过第一染色装置对纤维网进行喷涂染色，再通过纤维网成条装置形成纤维条，最后通过卷绕成型装置进行卷绕成型，形成生条。本发明还公开了一种梳理方法。本发明通过第一染色装置能够实现染色，从而使得染色与梳理工艺通过一个梳理机和一道工序就能实现，工作效率高、设备简单、成本低。并且，第一染色装置是采用喷涂染色工艺，可以随时调整染料种类，也不需要用水或二氧化碳或其他介质对染料进行溶解，染色工艺简单、染色效率高、成本低。
The invention discloses a carding machine with dyeing function, which comprises a licker-in roller, a cylinder, a cover plate, a doffer, a fiber stripping roller, a first dyeing device, a fiber web forming device and a winding forming device; Rolls, cylinders, cover plates, doffers and fiber stripping rollers form fiber webs, and then spray and dye the fiber webs through the first dyeing device, and then form fiber strips through the fiber web forming device, and finally wind up through the winding forming device Shaping to form strips. The invention also discloses a carding method. The invention can realize dyeing through the first dyeing device, so that the dyeing and carding process can be realized through one carding machine and one process, and the working efficiency is high, the equipment is simple, and the cost is low. Moreover, the first dyeing device adopts a spraying dyeing process, which can adjust the type of dye at any time, and does not need to dissolve the dye with water, carbon dioxide or other media. The dyeing process is simple, the dyeing efficiency is high, and the cost is low.
Description
技术领域technical field
本发明涉及梳理机和梳理方法，特别是涉及一种具备染色功能的梳理机及梳理方法。The invention relates to a carding machine and a carding method, in particular to a carding machine and a carding method with a dyeing function.
背景技术Background technique
梳理是将纤维集合体进行开松分梳和除杂，使所有呈卷曲块状的纤维圈成为基本伸直的单纤维状，最后形成生条。然而，现有技术中的梳理机和梳理方法往往只是将纤维集合体形成生条，不能实现染色，染色要通过其他工序进行，导致工作效率较低、设备复杂、成本高。Carding is to loosen, card, and remove impurities from the fiber aggregates, so that all the curled blocky fiber loops become basically straight single fibers, and finally form a raw sliver. However, the carding machines and carding methods in the prior art often only form fiber aggregates into slivers, and dyeing cannot be realized. The dyeing must be carried out through other processes, resulting in low work efficiency, complicated equipment, and high cost.
发明内容Contents of the invention
发明目的：本发明的目的是提供一种能够解决现有技术中存在的缺陷的具备染色功能的梳理机及梳理方法。Purpose of the invention: the purpose of the present invention is to provide a carding machine and a carding method with a dyeing function that can solve the defects in the prior art.
技术方案：本发明所述的具备染色功能的梳理机，包括刺辊、锡林、盖板、道夫、剥纤维罗拉、第一染色装置、纤维网成条装置和卷绕成型装置；纤维集合体通过刺辊、锡林、盖板、道夫和剥纤维罗拉形成纤维网，然后通过第一染色装置对纤维网进行喷涂染色，再通过纤维网成条装置形成纤维条，最后通过卷绕成型装置进行卷绕成型，形成生条。Technical solution: The carding machine with dyeing function described in the present invention includes a licker-in roller, a cylinder, a cover plate, a doffer, a fiber stripping roller, a first dyeing device, a fiber web forming device and a winding forming device; a fiber aggregate The fiber web is formed by licker-in rollers, cylinders, cover plates, doffers and fiber stripping rollers, then the fiber web is sprayed and dyed by the first dyeing device, and then fiber strips are formed by the fiber web forming device, and finally processed by the winding forming device Winding to form sliver.
进一步，所述剥纤维罗拉与第一染色装置之间还设有第一等离子体装置；所述纤维网通过第一等离子体装置进行表面改性处理。Further, a first plasma device is provided between the fiber stripping roller and the first dyeing device; the fiber web is subjected to surface modification treatment through the first plasma device.
进一步，所述第一染色装置与纤维网成条装置之间还设有第一烘干装置和第一电阻检测装置；第一染色装置染色后得到的产物通过第一烘干装置进行烘干固色处理，再通过第一电阻检测装置对烘干效果进行检测。Further, a first drying device and a first resistance detection device are also provided between the first dyeing device and the fiber web forming device; the product obtained after dyeing by the first dyeing device is dried and solidified by the first drying device. color treatment, and then detect the drying effect through the first resistance detection device.
进一步，所述第一电阻检测装置对检测结果作出判断：如果检测合格，则继续通过纤维网成条装置形成纤维条；如果检测不合格，则反馈信号给第一烘干装置，第一烘干装置调整参数，同时继续通过纤维网成条装置形成纤维条。Further, the first resistance detection device makes a judgment on the detection result: if the detection is qualified, continue to form fiber strips through the fiber web forming device; if the detection is unqualified, the feedback signal is sent to the first drying device, and the first drying The unit adjusts the parameters while continuing to form the sliver through the web forming unit.
进一步，所述纤维网成条装置与卷绕成型装置之间还设有计算机测色配色装置；计算机测试配色装置对所述纤维条的染色效果进行测试，计算机测色配色装置将测试结果反馈给第一染色装置，第一染色装置根据测试结果调整参数。Further, a computer color measurement and color matching device is also provided between the fiber web forming device and the winding forming device; the computer test and color matching device tests the dyeing effect of the fiber strips, and the computer color measurement and color matching device feeds back the test results to A first dyeing device, the first dyeing device adjusts parameters according to the test results.
进一步，所述纤维网成条装置与卷绕成型装置之间还设有计算机测色配色装置和第二染色装置；计算机测试配色装置对所述纤维条的染色效果进行测试，计算机测色配色装置根据测试结果作出判断：如果测试结果不合格，则激活第二染色装置，并将测试结果发送给第二染色装置，第二染色装置根据测试结果设置参数，对纤维条进行进一步喷涂染色；如果测试结果合格，则不激活第二染色装置。Further, a computer color measurement and color matching device and a second dyeing device are also provided between the fiber web forming device and the winding forming device; the computer color measurement and color matching device tests the dyeing effect of the fiber strips, and the computer color measurement and color matching device Make a judgment based on the test result: if the test result is unqualified, activate the second dyeing device, and send the test result to the second dyeing device, the second dyeing device sets parameters according to the test result, and further sprays and dyes the fiber strip; if the test If the result is qualified, the second dyeing device will not be activated.
进一步，所述纤维网成条装置与卷绕成型装置之间还设有第二等离子体装置和第二染色装置；所述纤维条通过第二等离子体装置进行表面改性处理，然后通过第二染色装置进行进一步喷涂染色。Further, a second plasma device and a second dyeing device are also provided between the fiber web forming device and the winding forming device; the fiber strip is subjected to surface modification treatment through the second plasma device, and then passed through the second Dyeing device for further spray dyeing.
进一步，所述第二染色装置与卷绕成型装置之间还设有第二烘干装置和第二电阻检测装置；第二染色装置染色后得到的产物通过第二烘干装置进行烘干固色，再通过第二电阻检测装置对烘干效果进行检测。Further, a second drying device and a second resistance detection device are also provided between the second dyeing device and the winding forming device; the product dyed by the second dyeing device is dried and fixed by the second drying device , and then detect the drying effect through the second resistance detection device.
进一步，所述纤维网成条装置与卷绕成型装置之间还设有条干定量及均匀度测试装置；所述纤维条通过条干定量及均匀度测试装置进行条干测试，并根据测试结果调整刺辊、锡林、盖板、道夫和剥纤维罗拉的转速。Further, there is also an evenness quantitative and uniformity testing device between the fiber web forming device and the winding forming device; the fiber strip is tested for evenness through the evenness quantitative and uniformity testing device, and according to the test results Adjust the speed of licker-in roller, cylinder, cover plate, doffer and fiber stripping roller.
本发明所述的梳理方法，包括以下步骤：Carding method of the present invention, comprises the following steps:
S1：纤维集合体通过刺辊、锡林、盖板、道夫和剥纤维罗拉形成纤维网；S1: The fiber aggregate forms a fiber web through licker-in rollers, cylinders, cover plates, doffers and fiber stripping rollers;
S2：步骤S1得到的纤维网通过第一等离子体装置进行表面改性处理；S2: the fiber web obtained in step S1 is subjected to surface modification treatment through the first plasma device;
S3：步骤S2得到的产物通过第一染色装置进行喷涂染色；S3: The product obtained in step S2 is sprayed and dyed by the first dyeing device;
S4：步骤S3得到的产物通过第一烘干装置进行烘干固色处理；S4: The product obtained in step S3 is dried and fixed by the first drying device;
S5：步骤S4得到的产物通过第一电阻检测装置进行电阻检测，以检测烘干效果：如果电阻检测合格，则继续进行步骤S6；如果电阻检测不合格，则调整步骤S4中第一烘干装置的参数，然后再进行步骤S6；S5: The resistance of the product obtained in step S4 is detected by the first resistance detection device to detect the drying effect: if the resistance detection is qualified, proceed to step S6; if the resistance detection is unqualified, then adjust the first drying device in step S4 parameter, and then proceed to step S6;
S6：步骤S5得到的产物通过纤维网成条装置形成纤维条；S6: The product obtained in step S5 forms a fiber strip through a fiber web forming device;
S7：步骤S6得到的纤维条通过计算机测色配色装置进行染色效果测试：如果测试结果不合格，则继续进行步骤S8，并调整步骤S3中第一染色装置的参数；如果测试结果合格，则直接进行步骤S12；S7: The fiber strip obtained in step S6 is tested for dyeing effect by computer color measuring and matching device: if the test result is unqualified, then proceed to step S8, and adjust the parameters of the first dyeing device in step S3; if the test result is qualified, then directly Go to step S12;
S8：步骤S7得到的产物通过第二等离子体装置进行表面改性处理；S8: the product obtained in step S7 is subjected to surface modification treatment through the second plasma device;
S9：步骤S8得到的产物通过第二染色装置进行进一步喷涂染色；S9: the product obtained in step S8 is further sprayed and dyed by the second dyeing device;
S10：步骤S9得到的产物通过第二烘干装置进行烘干固色处理；S10: the product obtained in step S9 is dried and color-fixed by a second drying device;
S11：步骤S10得到的产物通过第二电阻检测装置进行电阻检测，以检测烘干效果：如果电阻检测合格，则继续进行步骤S12；如果电阻检测不合格，则调整步骤S10中第二烘干装置的参数，然后再进行步骤S12；S11: The resistance of the product obtained in step S10 is detected by the second resistance detection device to detect the drying effect: if the resistance detection is qualified, proceed to step S12; if the resistance detection is unqualified, adjust the second drying device in step S10 parameter, and then proceed to step S12;
S12：步骤S11得到的产物通过条干定量及均匀度测试装置进行条干定量及均匀度测试，并根据测试结果调整刺辊、锡林、盖板、道夫和剥纤维罗拉的转速；S12: The product obtained in step S11 is tested for evenness quantification and uniformity through the evenness quantitative and uniformity testing device, and the rotating speeds of licker-in rollers, cylinders, cover plates, doffers and fiber stripping rollers are adjusted according to the test results;
S13：步骤S12得到的产物通过卷绕成型装置进行卷绕成型，以形成生条。S13: The product obtained in step S12 is wound and formed by a winding forming device to form a green sliver.
有益效果：本发明公开了一种具备染色功能的梳理机及梳理方法，通过第一染色装置能够实现染色，从而使得染色与梳理工艺通过一个梳理机和一道工序就能实现，工作效率高、设备简单、成本低。并且，第一染色装置是采用喷涂染色工艺，可以随时调整染料种类，也不需要用水或二氧化碳或其他介质对染料进行溶解，染色工艺简单、染色效率高、成本低。Beneficial effects: the invention discloses a carding machine with dyeing function and a carding method. Dyeing can be realized through the first dyeing device, so that the dyeing and carding process can be realized through one carding machine and one process, and the work efficiency is high. Equipment Simple and low cost. Moreover, the first dyeing device adopts a spraying dyeing process, which can adjust the type of dye at any time, and does not need to dissolve the dye with water, carbon dioxide or other media. The dyeing process is simple, the dyeing efficiency is high, and the cost is low.
附图说明Description of drawings
图1为本发明的具体实施方式的梳理机的结构框图。Fig. 1 is a structural block diagram of a carding machine according to a specific embodiment of the present invention.
具体实施方式detailed description
本具体实施方式公开了一种具备染色功能的梳理机，如图1所示，包括刺辊11、锡林12、盖板13、道夫14、剥纤维罗拉15、第一染色装置17、纤维网成条装置110和卷绕成型装置117。纤维集合体通过刺辊11、锡林12、盖板13、道夫14和剥纤维罗拉15形成纤维网，然后通过第一染色装置17对纤维网进行喷涂染色，再通过纤维网成条装置110形成纤维条，最后通过卷绕成型装置117进行卷绕成型，形成生条。This specific embodiment discloses a carding machine with dyeing function, as shown in Figure 1, including licker-in roller 11, cylinder 12, cover plate 13, doffer 14, fiber stripping roller 15, first dyeing device 17, fiber web Strip forming device 110 and winding forming device 117 . The fiber aggregate forms a fiber web through the licker-in roller 11, cylinder 12, cover plate 13, doffer 14, and fiber stripping roller 15, then sprays and dyes the fiber web through the first dyeing device 17, and then passes through the fiber web sliver forming device 110 to form The fiber strip is finally wound and formed by the winding forming device 117 to form a green strip.
纤维网成条装置110包括喇叭口和上下压辊。The fiber web forming device 110 includes bell mouth and upper and lower pressure rollers.
此外，剥纤维罗拉15与第一染色装置17之间还可以设有第一等离子体装置16，第一等离子体装置16对纤维网进行表面改性处理，这样中后续的染色过程中，上染率和色牢度都可以得到提高。第一染色装置17与纤维网成条装置110之间还可以设有第一烘干装置18和第一电阻检测装置19。第一烘干装置18用于对第一染色装置17染色后得到的产物进行烘干固色处理，从而保持合适的回潮率。第一电阻检测装置19用于对烘干效果进行检测，这样是为了控制纤维网的回潮率保持在一定阈值内，从而保证产品质量稳定。第一电阻检测装置19对检测结果作出判断：如果检测合格，则继续通过纤维网成条装置110形成纤维条；如果检测不合格，则反馈信号给第一烘干装置18，第一烘干装置18调整参数，然后继续通过纤维网成条装置110形成纤维条。纤维网成条装置110与卷绕成型装置117之间还设有计算机测色配色装置111和第二染色装置113；计算机测试配色装置111对纤维条的染色效果进行测试，计算机测色配色装置111可以仅将测试结果反馈给第一染色装置17，第一染色装置17根据测试结果调整参数，称为后检测法。计算机测色配色装置111还可以根据测试结果作出判断：如果测试结果不合格，则激活第二染色装置113，并将测试结果发送给第二染色装置113，第二染色装置113根据测试结果设置参数，对纤维条进行进一步喷涂染色；如果测试结果合格，则不激活第二染色装置113，称为先检测法。也可以后检测法与先检测法同时实行。计算机测色配色装置111与第二染色装置113之间还可以设有第二等离子体装置112，这样在第二染色装置113染色之前先通过第二等离子体装置112进行表面改性处理，使得染色过程中的上染率和色牢度都可以得到提高。第二染色装置113与卷绕成型装置117之间还可以设有第二烘干装置114和第二电阻检测装置115，第二染色装置113染色后得到的产物通过第二烘干装置114进行烘干固色，再通过第二电阻检测装置115对烘干效果进行检测，第二电阻检测装置115对检测结果作出判断：如果检测合格，则继续通过卷绕成型装置117形成生条；如果检测不合格，则反馈信号给第二烘干装置114，第二烘干装置114调整参数，然后继续通过卷绕成型装置117形成生条。纤维网成条装置110与卷绕成型装置117之间还可以设有条干定量及均匀度测试装置116，纤维条通过条干定量及均匀度测试装置116进行条干测试，并根据测试结果调整刺辊11、锡林12、盖板13、道夫14和剥纤维罗拉15的转速，从而调整牵伸倍数，以改变纤维条定量。In addition, a first plasma device 16 can also be provided between the fiber stripping roller 15 and the first dyeing device 17, and the first plasma device 16 performs surface modification treatment on the fiber web, so that in the subsequent dyeing process, the dyed Both the rate and color fastness can be improved. A first drying device 18 and a first resistance detection device 19 may also be provided between the first dyeing device 17 and the fiber web forming device 110 . The first drying device 18 is used for drying and fixing the dyed product obtained by the first dyeing device 17, so as to maintain a proper moisture regain. The first resistance detection device 19 is used to detect the drying effect, so as to control the moisture regain of the fiber web to be kept within a certain threshold, so as to ensure stable product quality. The first resistance detection device 19 judges the detection result: if the detection is qualified, then continue to form fiber strips by the fiber web forming device 110; if the detection is unqualified, the feedback signal is given to the first drying device 18, and the first drying device 18 to adjust the parameters and then continue to form a sliver through the web forming device 110. A computer color measuring and matching device 111 and a second dyeing device 113 are also arranged between the fiber web forming device 110 and the winding forming device 117; Only the test result can be fed back to the first staining device 17, and the first staining device 17 adjusts parameters according to the test result, which is called post-testing method. The computer color measurement and matching device 111 can also make a judgment according to the test result: if the test result is unqualified, then activate the second dyeing device 113, and send the test result to the second dyeing device 113, and the second dyeing device 113 sets parameters according to the test result , the fiber strip is further sprayed and dyed; if the test result is qualified, the second dyeing device 113 is not activated, which is called the first detection method. It is also possible to implement the post-detection method and the first-detection method at the same time. A second plasma device 112 can also be provided between the computer color measurement and matching device 111 and the second dyeing device 113, so that the surface modification treatment is carried out by the second plasma device 112 before the second dyeing device 113 dyes, so that the dyed Both dye uptake and color fastness in the process can be improved. A second drying device 114 and a second resistance detection device 115 may also be provided between the second dyeing device 113 and the winding forming device 117, and the product obtained after the second dyeing device 113 is dyed is dried by the second drying device 114. Dry and fix the color, and then detect the drying effect by the second resistance detection device 115, and the second resistance detection device 115 makes a judgment on the detection result: if the detection is qualified, then continue to form a raw sliver by the winding forming device 117; If it is qualified, the feedback signal is sent to the second drying device 114, and the second drying device 114 adjusts the parameters, and then continues to form the raw sliver through the winding forming device 117. A quantitative and uniformity testing device 116 can also be provided between the fiber web forming device 110 and the winding forming device 117, and the fiber strips are tested for evenness by the quantitative and uniformity testing device 116, and adjusted according to the test results. The rotating speed of licker-in roller 11, cylinder 12, cover plate 13, doffer 14 and stripping fiber roller 15, thereby adjust drafting ratio, to change fiber strip quantification.
其中，第一染色装置17和第二染色装置113在进行染色时，可以对纤维网或者纤维条用一种颜色进行全部染色，形成纯色的纤维网或者纤维条；也可以进行部分染色，形成彩色的纤维网或者纤维条；还可以用多种颜色进行交替染色，形成一段段各种颜色交替的纤维网或者纤维条。Wherein, when the first dyeing device 17 and the second dyeing device 113 are dyeing, the fiber web or the fiber strip can be fully dyed with one color to form a pure color fiber web or fiber strip; It can also be alternately dyed with multiple colors to form sections of fiber webs or fiber strips with alternating colors.
条干定量及均匀度测试装置116主要有光电式和电容式两种。其中，光电式条干测试装置的原理是：当光照射到纤维集合体上时，因为纤维集合体的阻隔，在信号接收器上接收不到光的照射，因此，可以通过信号接收器上的光透射面积来判断纤维集合体的粗细。电容式条干测试装置的原理是：根据纤维集合体在某一空间内所占据的体积大小，反应其直径的大小。The evenness quantitative and uniformity testing device 116 mainly has two kinds of photoelectric type and capacitive type. Among them, the principle of the photoelectric evenness test device is: when the light is irradiated on the fiber aggregate, the signal receiver cannot receive light irradiation because of the barrier of the fiber aggregate. The light transmission area is used to judge the thickness of the fiber assembly. The principle of the capacitive evenness test device is: according to the volume occupied by the fiber aggregate in a certain space, the diameter of the aggregate is reflected.
图1是本具体实施方式的梳理机的结构框图，其中所有用实线表示的装置均是本具体实施方式所必要的装置，所有用虚线表示的装置均是可根据实际需要增减的装置。Fig. 1 is the structural block diagram of the carding machine of this embodiment, wherein all devices represented by solid lines are necessary devices of this embodiment, and all devices represented by dotted lines are devices that can be increased or decreased according to actual needs.
本具体实施方式还公开了一种梳理方法，包括以下步骤：This specific embodiment also discloses a carding method, comprising the following steps:
S1：纤维集合体通过刺辊11、锡林12、盖板13、道夫14和剥纤维罗拉15形成纤维网；S1: The fiber aggregate forms a fiber web through licker-in roller 11, cylinder 12, cover plate 13, doffer 14 and fiber stripping roller 15;
S2：步骤S1得到的纤维网通过第一等离子体装置16进行表面改性处理；S2: the fiber web obtained in step S1 is subjected to surface modification treatment through the first plasma device 16;
S3：步骤S2得到的产物通过第一染色装置17进行喷涂染色；S3: The product obtained in step S2 is sprayed and dyed by the first dyeing device 17;
S4：步骤S3得到的产物通过第一烘干装置18进行烘干固色处理；S4: The product obtained in step S3 is dried and fixed by the first drying device 18;
S5：步骤S4得到的产物通过第一电阻检测装置19进行电阻检测，以检测烘干效果：如果电阻检测合格，则继续进行步骤S6；如果电阻检测不合格，则调整步骤S4中第一烘干装置18的参数，然后再进行步骤S6；S5: The product obtained in step S4 is subjected to resistance detection by the first resistance detection device 19 to detect the drying effect: if the resistance detection is qualified, proceed to step S6; if the resistance detection is unqualified, then adjust the first drying in step S4 The parameter of device 18, then carry out step S6 again;
S6：步骤S5得到的产物通过纤维网成条装置110形成纤维条；S6: the product obtained in step S5 is formed into a fiber strip through the fiber web forming device 110;
S7：步骤S6得到的纤维条通过计算机测色配色装置111进行染色效果测试：如果测试结果不合格，则继续进行步骤S8，并调整步骤S3中第一染色装置17的参数；如果测试结果合格，则直接进行步骤S12；S7: the fiber strip obtained in step S6 is tested for dyeing effect by computer color measuring and matching device 111: if the test result is unqualified, then proceed to step S8, and adjust the parameters of the first dyeing device 17 in step S3; if the test result is qualified, Then proceed directly to step S12;
S8：步骤S7得到的产物通过第二等离子体装置112进行表面改性处理；S8: the product obtained in step S7 is subjected to surface modification treatment through the second plasma device 112;
S9：步骤S8得到的产物通过第二染色装置113进行进一步喷涂染色；S9: the product obtained in step S8 is further sprayed and dyed by the second dyeing device 113;
S10：步骤S9得到的产物通过第二烘干装置114进行烘干固色处理；S10: the product obtained in step S9 is dried and fixed by the second drying device 114;
S11：步骤S10得到的产物通过第二电阻检测装置115进行电阻检测，以检测烘干效果：如果电阻检测合格，则继续进行步骤S12；如果电阻检测不合格，则调整步骤S10中第二烘干装置114的参数，然后再进行步骤S12；S11: The resistance of the product obtained in step S10 is detected by the second resistance detection device 115 to detect the drying effect: if the resistance detection is qualified, proceed to step S12; if the resistance detection is unqualified, then adjust the second drying in step S10 The parameter of device 114, then proceed to step S12;
S12：步骤S11得到的产物通过条干定量及均匀度测试装置116进行条干定量及均匀度测试，并根据测试结果调整刺辊11、锡林12、盖板13、道夫14和剥纤维罗拉15的转速；S12: The product obtained in step S11 is tested for evenness quantitative and uniformity through the evenness quantitative and uniformity test device 116, and the licker-in roller 11, cylinder 12, cover plate 13, doffer 14 and fiber stripping roller 15 are adjusted according to the test results speed;
S13：步骤S12得到的产物通过卷绕成型装置117进行卷绕成型，以形成生条。S13: The product obtained in step S12 is wound and formed by the winding forming device 117 to form a green sliver.
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