CN106757148A - A kind of electrolytic manganese post treatment production line minus plate automation discrepancy tank systems - Google Patents
A kind of electrolytic manganese post treatment production line minus plate automation discrepancy tank systems Download PDFInfo
- Publication number
- CN106757148A CN106757148A CN201510824200.3A CN201510824200A CN106757148A CN 106757148 A CN106757148 A CN 106757148A CN 201510824200 A CN201510824200 A CN 201510824200A CN 106757148 A CN106757148 A CN 106757148A
- Authority
- CN
- China
- Prior art keywords
- transhipment
- plate
- groove
- overhead traveling
- traveling crane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Electrolytic Production Of Metals (AREA)
- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
Abstract
The invention belongs to electrolytic manganese post treatment production line technical field, specifically a kind of electrolytic manganese post treatment production line minus plate automation discrepancy tank systems.AGV cars, the groove overhead traveling crane that comes in and goes out, guide rail, transhipment AGV cars, ground electrolytic cell, automatic equipment for after-treatment and transhipment overhead traveling crane are cut down including heavy metal, groove overhead traveling crane and transhipment overhead traveling crane wherein come in and go out across workshop top, it is installed on the guide rail on the column of workshop, the heavy metal cuts down AGV cars with transhipment AGV parking stalls in workshop column side, and near ground electrolytic cell, the automatic equipment for after-treatment and ground storage rack are located at workshop side, and the side of ground electrolytic cell is sequentially located at along longitudinal direction.The Automated condtrol that the present invention passes through each special equipment, completes electrolytic negative plate and the discrepancy groove displacement of empty minus plate, drastically increases the automatization level of electrolytic manganese post treatment production line.
Description
Technical field
The invention belongs to electrolytic manganese post treatment production line technical field, locate after specifically a kind of electrolytic manganese
Reason production line minus plate automation discrepancy tank systems.
Background technology
Manganese metal is the necessary basic material of steel industry, because steel is widely used in national product,
Therefore, certain output must be kept to manganese metal every year in existing stage China.
Existing electrolytic manganese post treatment production line technique falls behind, when minus plate comes in and goes out groove, need to be with overhead traveling crane simultaneously
Completed with reference to manpower.During minus plate is shifted and is processed, the heavy metal waste liquid carried on plate cannot
Collect, severe contamination is caused to workshop condition, while compromising the health of operator.
Minus plate needs very accurately to prevent its loose contact in electrolytic cell when groove is entered, it is impossible to be electrolysed.
Existing artificial operation cannot ensure that minus plate precisely enters groove, often have minus plate conduction unfavorable condition to occur,
Cause the waste of raw material.At the same time, artificial operation cannot ensure that minus plate comes in and goes out groove in the stipulated time
Interior completion, influences production efficiency.
The content of the invention
Regarding to the issue above, object of the present invention is to provide a kind of electrolytic manganese post treatment production line negative electrode
Plate automation discrepancy tank systems.The system drastically increases the automatization level of minus plate discrepancy groove, and
Efficiently solve heavy metal waste water pollution problem.
To achieve these goals, the present invention uses following technical scheme：
A kind of electrolytic manganese post treatment production line minus plate automation discrepancy tank systems, including heavy metal cuts down AGV
Car, the groove overhead traveling crane that comes in and goes out, guide rail, transhipment AGV cars, ground electrolytic cell, automatic equipment for after-treatment and transhipment
Overhead traveling crane, wherein come in and go out groove overhead traveling crane and transhipment overhead traveling crane are installed in leading on the column of workshop across workshop top
On rail, the heavy metal cuts down AGV cars with transhipment AGV parking stalls in workshop column side, and near ground
Electrolytic cell, the automatic equipment for after-treatment and ground storage rack are sequentially located at the one of ground electrolytic cell along longitudinal direction
Side.
It is described discrepancy groove overhead traveling crane with transhipment day bassinet structure it is identical, including main beam of overhead travelling crane, overhead traveling crane move crossbeam,
Manipulator A, manipulator B and overhead traveling crane movement crossbeam drive mechanism, wherein main beam of overhead travelling crane is twin-spar construction, institute
The two ends for stating main beam of overhead travelling crane are connected with the guide rail, and the two ends of the overhead traveling crane movement crossbeam are moved by overhead traveling crane
Twin beams of the crossbeam drive mechanism respectively with the main beam of overhead travelling crane is connected, and the manipulator A and manipulator B set
It is placed on the overhead traveling crane movement crossbeam and can be moved along overhead traveling crane movement crossbeam.
The overhead traveling crane movement crossbeam drive mechanism includes mobile crossbeam tooth bar, supporting plate directive wheel, mobile crossbeam
Supporting plate and X-direction reducing motor, wherein move crossbeam tooth bar being installed on main beam of overhead travelling crane, the movement is big
The dorsal part of beam tooth bar is pallet guide, side and the overhead traveling crane movement crossbeam of the mobile crossbeam supporting plate
One end connects, and opposite side is provided with the supporting plate directive wheel being connected with the pallet guide, the X-direction
Deceleration reducing motor is arranged at the gear and institute being provided with the mobile crossbeam supporting plate and by output shaft
State mobile crossbeam tooth bar engagement.
The manipulator A is identical with manipulator B structure, including robot body, Shua Li mechanisms and connects
Liquid mechanism, wherein robot body are arranged on overhead traveling crane movement crossbeam, under the robot body
Side is sequentially provided with Shua Li mechanisms and Jie Ye mechanisms.
The protection that the overhead traveling crane movement crossbeam is provided with positioned at the robot body both sides is oriented to, described anti-
Protect and lead and play the guiding role to the vertical motion to the robot body.
The Shua Li mechanisms include brush drip plate A, brush drip plate B, Shua Li mechanisms reducing motor, outside Shua Li mechanisms
Portion's mounting bracket, brush drip plate A transmission devices and brush drip plate B transmission devices, wherein brush drip plate A and brush drip plate B
It is movably arranged on the mounting bracket of the Shua Li mechanisms outside, Shua Li mechanisms reducing motor is arranged at
On the mounting bracket of the Shua Li mechanisms outside, its output shaft end is by brush drip plate A transmission devices and brushes drip plate B
Transmission device is connected with the brush drip plate A and brush drip plate B respectively, and Shua Li mechanisms reducing motor drives
The brush drip plate A and brush drip plate B closure or openness simultaneously.
The brush drip plate A transmission devices include power transmission shaft A, brush drip plate A side gears conveyer belt and rack-and-pinion
Transmission device A, wherein power transmission shaft A are connected with the output shaft of Shua Li mechanisms reducing motor, the transmission
The two ends of axle A drip what plate A side gears conveyer belt was provided with the brush drip plate A both sides respectively by two brushes
Rack and pinion drive A is connected；
The brush drip plate B transmission devices include power transmission shaft B, brush drip plate B side gears conveyer belt and rack-and-pinion
Transmission device B, wherein power transmission shaft B are parallel with the power transmission shaft A and are connected, the power transmission shaft B
Two ends drip the rack-and-pinion that plate B side gears conveyer belts and the brush drip plate B both sides are provided with by two brushes
Transmission device B is connected.
The heavy metal cuts down AGV cars includes that waterglass groove, deactivation slot, heavy metal cut down AGV car waste liquids
Collecting tank and heavy metal cut down AGV car bodies, and wherein heavy metal is cut down and weight is provided with above AGV car bodies
Metal cuts down AGV car waste collection grooves, and the heavy metal cuts down AGV car waste collection grooves and is provided with water glass
Glass groove and deactivation slot, the vehicle-mounted waterglass groove are responsible for completing the immersion liquid treatment before empty minus plate electrolysis；Institute
State the Passivation Treatment that deactivation slot is responsible for completing electrolytic negative plate.
The transhipment AGV cars include minus plate, transhipment AGV cars bin, transhipment AGV cars body and transhipment
AGV car waste collection grooves, wherein transhipment AGV car waste collection grooves are provided with above transhipment AGV car bodies,
Transhipment AGV car bins, the transhipment AGV car material are provided with above the transhipment AGV car waste collection grooves
Frame as whole group minus plate support frame.
The transhipment AGV cars are multiple, and multiple transhipment AGV cars are according to default program with certain speed
Degree goes out between groove location and ground storage rack to operate in minus plate.
The invention has the advantages that and advantage：
1. the present invention realizes electrolytic manganese post treatment production line using overhead traveling crane and AGV intelligent vehicle integrations of operation
The full-automatic treatment of minus plate discrepancy groove, saves manpower and simultaneously improves production efficiency.
2. the present invention remains the collection to waste liquid during worked continuously by automation, is greatly reduced
Pollution of the waste liquid to surrounding environment.
3. manipulator of the present invention can realize minus plate accurately enter groove, it is ensured that in electrolytic process electrolyte with
The utilization rate of minus plate.
4. AGV cars of the present invention using laser navigation can realize Based Intelligent Control run, when workshop break down or
During using artificial extraction minus plate discrepancy groove, the equipment is transferred to other storage areas, is not take up anyone
Work operating walk way.
5. the Automated condtrol that the present invention passes through each special equipment, completes electrolytic negative plate and empty negative electrode
The discrepancy groove displacement of plate, drastically increases the automatization level of electrolytic manganese post treatment production line.
Brief description of the drawings
Fig. 1 is structural representation of the invention；
Fig. 2 is the overall structure diagram of overhead traveling crane in the present invention；
Fig. 3 is the structural representation of overhead traveling crane movement crossbeam motion in the present invention；
Fig. 4 is the structural representation of manipulator in the present invention；
Fig. 5 is the structural representation of Zhong Shuali mechanisms of the present invention；
Fig. 6 is that heavy metal of the present invention cuts down AGV car schematic diagrames；
Fig. 7 is the structural representation of transhipment AGV cars in the present invention.
Wherein, 1. heavy metal cuts down AGV cars；2. come in and go out groove overhead traveling crane；3. guide rail；4. AGV cars are transported；
5. ground electrolytic cell；6. automatic equipment for after-treatment；7. overhead traveling crane is transported；8. ground storage rack；9. day car owner
Beam；10. overhead traveling crane moves crossbeam；11. manipulator A；12. manipulator B；13. main shaft Z axis；14. are oriented to
Set；15. rotation platforms；16. hoisting mechanisms；17. Shua Li mechanisms；18. Jie Ye mechanisms；19. waterglass grooves；
20. deactivation slots；21. heavy metals cut down AGV car waste collection grooves；22. heavy metals cut down AGV car bodies；
23. minus plates；24. transhipment AGV car bins；25. transhipment AGV car bodies；26. transhipment AGV car waste liquids
Collecting tank；27. movement crossbeam tooth bars；29. supporting plate directive wheels；30. movement crossbeam supporting plates；31.X directions subtract
Speed motor；32. brush drip plate A；33. brush drip plate A sides tooth bars；34. brush drip plate A side gear conveyer belts；35.
Shua Li mechanisms reducing motor；36. gear pairs (outward)；37. power transmission shafts；38. brush drip plate B；39. brush drip plates
B side gear conveyer belts；40. brush drip plate B sides tooth bars；41. Shua Li mechanisms outside mounting bracket
Specific embodiment
Principle of the invention and feature are described below in conjunction with the accompanying drawings, to be better understood from the present invention.
As shown in figure 1, a kind of electrolytic manganese post treatment production line minus plate automation that the present invention is provided comes in and goes out
Tank systems, including heavy metal cut down AGV cars 1, the groove overhead traveling crane 2, guide rail 3 that comes in and goes out, transhipment AGV cars 4,
Ground electrolytic cell 5, automatic equipment for after-treatment 6 and transhipment overhead traveling crane 7, wherein come in and go out groove overhead traveling crane 2 and transhipment day
Car 7 is slidably mounted on the guide rail 3 being placed on the column of workshop across workshop top, described
Discrepancy groove overhead traveling crane 2 and transhipment overhead traveling crane 7 are by guide rail 3 for carrier moves operation.The heavy metal is cut
Subtract AGV cars 1 and transhipment AGV cars 4 and be located at workshop column side, and near ground electrolytic cell 5, it is described from
Dynamic equipment for after-treatment 6 and ground storage rack 8 are located at workshop side, and are sequentially located at ground electrolysis along longitudinal direction
The side of groove 5.
The transhipment AGV cars 4 are multiple, and multiple transhipment AGV cars 4 are according to default program with certain
Speed minus plate go out between groove location and ground storage rack 8 operate.
As shown in Fig. 2 the discrepancy groove overhead traveling crane 2 is identical with the transhipment structure of overhead traveling crane 7, including day car owner
Beam 9, overhead traveling crane movement crossbeam 10, manipulator A11, manipulator B12 and overhead traveling crane movement crossbeam drive mechanism,
Wherein main beam of overhead travelling crane 9 is twin-spar construction, and the two ends of the main beam of overhead travelling crane 9 are slidably connected with the guide rail 3,
The two ends of overhead traveling crane movement crossbeam 10 by overhead traveling crane movement crossbeam drive mechanism respectively with the main beam of overhead travelling crane
9 two beams connection, the manipulator A11 and manipulator B12 is arranged on the overhead traveling crane movement crossbeam 10.
The discrepancy groove overhead traveling crane 2 can be vertically moved along guide rail 3 with transhipment overhead traveling crane 7 in workshop, described
Overhead traveling crane movement crossbeam 10 can be translated along the direction of main beam of overhead travelling crane 9, and mobile crossbeam is loaded with two sets of same mechanicals
Hand, they can move along crossbeam and be moved along a straight line.Wherein a set of manipulator completes ground electrolytic cell
Electrolytic negative plate goes out groove, and what another set of manipulator completed new minus plate enters groove.Two sets of manipulators go out
Enter groove action to be completed in the center of mobile crossbeam, often cover after manipulator execution compulsory exercise, it is necessary to
Original position is return, operating space is conceded, another manipulator performs compulsory exercise.
As shown in figure 3, the overhead traveling crane movement crossbeam drive mechanism includes that mobile crossbeam tooth bar 27, supporting plate is led
To wheel 29, mobile crossbeam supporting plate 30 and X-direction reducing motor 31, wherein move crossbeam tooth bar 27 installing
In on main beam of overhead travelling crane 9, the dorsal part of the mobile crossbeam tooth bar 27 is pallet guide.The big corbel of movement
The side of plate 30 is fixedly connected with one end of overhead traveling crane movement crossbeam 10, and opposite side is provided with and the support
Panel guide be connected supporting plate directive wheel 29, the pallet guide as the side of supporting plate directive wheel 29 fortune
Dynamic rail road.The X-direction deceleration reducing motor 31 is arranged on the mobile crossbeam supporting plate 30 and leads to
The gear that output shaft is provided with is crossed to be engaged with the mobile crossbeam tooth bar 27.The X-direction is slowed down electric
The drive gear of machine 31 rotates, and drives overhead traveling crane to move the transverse shifting of crossbeam 10.
As shown in figure 4, the manipulator A11 is identical with manipulator B12 structures, including robot sheet
Body, Shua Li mechanisms 17 and Jie Ye mechanisms 18, wherein robot body are arranged on the overhead traveling crane and move crossbeam
On 10, Shua Li mechanisms 17 and Jie Ye mechanisms 18 are sequentially provided with below the robot body.The day
The protection that car movement crossbeam 10 is provided with positioned at the robot body both sides is oriented to 14, and the protection is oriented to
The vertical motion of 14 pairs of robot bodies play the guiding role.The manipulator A11 and manipulator B12
Lifting load weight is more than 600Kg every time, therefore carries out lifting protection by protecting guiding 14.
The robot body includes main shaft Z axis 13, rotation platform 15 and hoisting mechanism 16, wherein main
Axle Z axis 13 are moved on crossbeam 10 by two-dimensional movement stage+module in the overhead traveling crane, the main shaft Z axis
13 can move (Y-direction) along overhead traveling crane movement crossbeam 10.The lower section of the main shaft Z axis 13 is rotatable
Rotation platform 15 is installed, the lower section of the rotation platform 15 is sequentially provided with hoisting mechanism 16, brush drip
Mechanism 17 and Jie Ye mechanisms 18.The hoisting mechanism 16 is pinion and rack, for driving the master
The vertical direction motion of axle Z axis 13 and below connection member, the rotation platform 15 can drive brush to drip
Mechanism 17 and Jie Ye mechanisms 18 rotate.
The manipulator A11 and manipulator B12 are respectively completed the crawl of minus plate according to technological process.My god
Car movement crossbeam 10 is identical with the kind of drive principle of manipulator A11 (B12), is rack pinion
Form, its bearing capacity is strong, good stability, it is adaptable to heavy lifting occasion.
As shown in figure 5, the Shua Li mechanisms 17 include brush drip plate A32, brush drip plate B38, Shua Li mechanisms
Reducing motor 35, Shua Li mechanisms outside mounting bracket 41, brush drip plate A transmission devices and brush drip plate B transmission dresses
Put, wherein brush drip plate A32 and brush drip plate B38 are movably arranged at Shua Li mechanisms outside mounting bracket
On 41, Shua Li mechanisms reducing motor 35 be arranged on Shua Li mechanisms outside mounting bracket 41 and
Output end drips plate A32 with the brush respectively by brush drip plate A transmission devices and brush drip plate B transmission devices respectively
Connected with brush drip plate B38, Shua Li mechanisms reducing motor 35 drives the brush drip plate A32 and brush to drip plate
B38 is while closure or openness.
The brush drip plate A transmission devices include power transmission shaft A37, brush drip plate A side gears conveyer belt 34 and tooth
Wheel rack gearing A, wherein power transmission shaft A37 connect with the output shaft of Shua Li mechanisms reducing motor 35
Connect, the two ends of the power transmission shaft A37 by two brush drip plate A side gears conveyer belts 34 respectively with the brush
The rack and pinion drive A drive connections that drip plate A32 both sides are provided with；The rack and pinion drive A
Including brush drip plate A sides tooth bar 33 and brush drip plate A side gears, wherein brush drip plate A sides tooth bar 33 is arranged at
The side of the brush drip plate A is simultaneously engaged with brush drip plate A side gears, is passed with the brush drip plate A side gears
The transmission a driven gear with 34 connections is sent to be coaxially disposed with the brush drip plate A side gears.
The brush drip plate B transmission devices include power transmission shaft B42, brush drip plate B side gears conveyer belt 39 and tooth
Rack gearing B, wherein power transmission shaft B42 are parallel with the power transmission shaft A37 and by gear pair for wheel
36 drive connections, the two ends of the power transmission shaft B42 are by two brush drip plate B side gears conveyer belts 39 and institute
State the rack and pinion drive B drive connections that brush drip plate B38 both sides are provided with.The rack pinion
Device B includes brush drip plate B sides tooth bar 40 and brush drip plate B side gears, wherein brush drip plate B sides tooth bar 40
It is arranged at the side of the brush drip plate B and is engaged with brush drip plate B side gears, with the brush drip plate B side
The transmission a driven gear of the connection of toothed belts 39 is coaxially disposed with the brush drip plate B side gears.
Power is transferred to gear pair 36 by Shua Li mechanisms reducing motor 35, and gear pair 36 further leads to
Cross power transmission shaft A37 and brush drip plate A side gears conveyer belt 34 sends power to rack and pinion drive A；
Rack pinion is sent power to by power transmission shaft B42 and brush drip plate B side gears conveyer belt 39 simultaneously
Device B.Transmitted by the motion of gear pair 36 and opened while realizing brush drip plate A and brush drip plate B
With closure.
The Jie Ye mechanisms 18 are identical with motion principle with Shua Li mechanisms 17, are gear ＆ rack structure shape
The switching mechanism of formula.
As shown in fig. 6, the heavy metal cuts down AGV cars 1 includes waterglass groove 19, deactivation slot 20, weight
Metal cuts down AGV car waste collections groove 21 and heavy metal cuts down AGV cars body 22, and wherein heavy metal is cut down
The top of AGV cars body 22 is provided with heavy metal and cuts down AGV car waste collections groove 21, and the heavy metal is cut down
AGV car waste collections groove 21 is provided with waterglass groove 19 and deactivation slot 20, the vehicle-mounted waterglass groove 19
It is responsible for completing the immersion liquid treatment before empty minus plate electrolysis；The deactivation slot 20 is responsible for completing electrolytic negative plate
Passivation Treatment.
It is Intelligent Laser navigation vehicle that described heavy metal cuts down AGV cars 1, wherein, vehicle-mounted waterglass groove 19
With deactivation slot 20 each.Electrolytic negative plate needs first to enter deactivation slot 20 after going out groove, then by transhipment AGV
Car 4 is shifted；Empty minus plate needs first to enter the immersion liquid of waterglass groove 19, enters back into ground electrolytic cell 5 and enters
Row electrolysis.
As shown in fig. 7, the transhipment AGV cars 4 include minus plate 23, transhipment AGV cars bin 24, turn
Fortune AGV cars body 25 and transhipment AGV car waste collections groove 26, wherein transhipment AGV cars body 25 is upper
Side is provided with transhipment AGV car waste collections groove 26, and the top of the transhipment AGV car waste collections groove 26 is provided with
Transhipment AGV cars bin 24, the transhipment AGV cars bin 24 as whole group minus plate 23 support frame.
Described transhipment AGV cars 4 are Intelligent Laser navigation vehicle, for realizing minus plate in ground electrolytic cell 5
With the carrying between ground storage rack 8, the ground storage rack 8 depositing for minus plate as buffer area
Put.Described automatic equipment for after-treatment 6 is used for the treatment of hovering minus plate for a long time, is beneficial to minus plate
Enter groove electrolysis.
Whole minus plate comes in and goes out tank systems by groove overhead traveling crane 2, the heavy metal reduction AGV cars 1, transhipment AGV that come in and go out
Car 4 and transhipment overhead traveling crane 7 form a streamline of working continuously.
At ground electrolytic cell 5 and at minus plate storage rack, manipulator A11 or manipulator B12 are often processed
Complete row minus plate (laterally four electrolytic cells are a row in workshop), come in and go out groove overhead traveling crane 2 and heavy metal reduction AGV
Car 1 and transhipment overhead traveling crane 7 move on to the center of next row respectively.During the whole groove that comes in and goes out, transhipment
AGV cars 4 coordinate with overhead traveling crane and its subsidiary manipulator, to ensure to complete the discrepancy of inner cathode plate in the stipulated time
Groove.
In the present embodiment, according to the requirement of system productive temp, it is necessary to the quantity for transporting AGV cars 4 has seven
Individual, each transhipment AGV cars 4 go out groove location with ground with certain speed according to default program in minus plate
Operated between face storage rack 8, it is ensured that production efficiency.
The present invention is as follows according to its technological process job step：
1) heavy metal cuts down AGV cars 1 and is moved to the initial end of ground electrolytic cell 5 with the groove overhead traveling crane 2 that comes in and goes out, i.e.,
Overhead traveling crane moves the center line of crossbeam 10 and the center line of heavy metal AGV cars 1 to be needed and first row electrolytic cell (car
Between laterally four electrolytic cells be a row) center line alignment.
2) the transhipment AGV cars 4 for being loaded with one group of empty minus plate 23 are moved to the initial end of ground electrolytic cell 5,
The groove overhead traveling crane 2 that comes in and goes out starts operation.Wherein, position when manipulator A11 and manipulator B12 is per task
All completed in the center of overhead traveling crane movement crossbeam 10.
3) the mobile crossbeam 10 come in and gone out on groove overhead traveling crane 2 moves to the top of transhipment AGV cars 4, in overhead traveling crane movement
Manipulator A11 on crossbeam 10 is moved to crossbeam center, while manipulator B12 is moved to crossbeam side
Edge, is that manipulator A11 concedes operating space.
4) hoisting mechanism 16 of manipulator A11 falls, and extracts the whole group minus plate in transhipment AGV cars 4
23, the top of 1 waterglass groove of heavy metal AGV cars 19 is moved to after lifting, hoisting mechanism 16 falls, immersion liquid
Lifting hovering afterwards, Shua Li mechanisms 17 are closed, and hoisting mechanism 16 is continued to lift up, and carries out brush drip.Brush has been dripped
Closed into the liquid dish of liquid mechanism 18 is followed by.
5) overhead traveling crane movement crossbeam 10 is moved to first of ground electrolytic cell 5 and goes out groove location, manipulator B12
The center that overhead traveling crane moves crossbeam 10 is moved to, while manipulator A11 moves to overhead traveling crane movement crossbeam 10
Edge, is that manipulator B12 concedes operating space.
6) composition of manipulator B12 is identical with manipulator A11, and the hoisting mechanism 16 of manipulator B12 falls,
Extract in ground electrolytic cell 5 and be electrolysed whole group minus plate, lifting process Zhong Shuali mechanisms 17 close, to whole
Group minus plate carries out brush drip, closed with liquid mechanism 18 liquid dish is followed by, and completes one group of electrolytic negative plate
Lifting.
7) after manipulator B12 completes one group of electrolytic negative plate lifting, overhead traveling crane movement crossbeam 10 edge is moved to,
Manipulator A11 moves to overhead traveling crane movement crossbeam 10 center, one group of minus plate 23 that dipped waterglass is pre-processed
It is put into corresponding ground sky electrolytic cell 5, the time of ground electrolytic cell dead slot should be as far as possible short.
8) overhead traveling crane movement crossbeam 10 moves to heavy metal and cuts down the top of 1 deactivation slot of AGV cars 20, meanwhile, machine
Tool hand B12 moves to overhead traveling crane movement crossbeam 10 center, and manipulator A11 zero loads move to overhead traveling crane movement crossbeam 10
Edge.
9) manipulator B12 opens Jie Ye mechanisms 18 and Shua Li mechanisms 17 respectively, and it is cloudy to be electrolysed whole group
Pole plate is put into deactivation slot 20, and hovering is lifted after passivation, and Shua Li mechanisms 17 close, and manipulator B12 continues to carry
Rise, liquid dish is closed with liquid mechanism 18 is followed by.
10) overhead traveling crane movement crossbeam 10 moves to the top of transhipment AGV cars 4, and manipulator B12 is opened connect respectively
Liquid mechanism 18 and Shua Li mechanisms 17, transhipment AGV cars 4 are put into by the whole group minus plate after passivation.
11) transhipment AGV cars 4 are loaded with electrolytic passivation minus plate, earthward the movement of the direction of storage rack 8.
At the same time, the identical transhipment AGV cars for being loaded with whole group sky minus plate move to the initial position of ground electrolytic cell 5,
Its center line alignment first row electrolysis groove center line.
12) overhead traveling crane movement crossbeam 10 and two groups of manipulators A11 and B12 repeat above-mentioned action, have distinguished
Into ground electrolytic cell inner cathode plate go out groove passivation and the waterglass treatment of transhipment AGV cars sky minus plate after
Enter groove, until in the electrolytic cell of ground 4 groups of first row electrolytic negative plate is fully completed out groove.Now, weight
Metal is cut down AGV cars 1 and is moved at the next row electrolytic cell of ground electrolytic cell 5 with the groove overhead traveling crane 2 that comes in and goes out, i.e.,
Overhead traveling crane moves the center line of crossbeam 10 and the center line of heavy metal AGV cars 1 to be needed to be electrolysed groove center with second row
Line aligns.Repeat above-mentioned minus plate discrepancy groove.
13) according to productive temp requirement, transhipment AGV cars are provided with 7, and on ground two, arrangement is put, according to
Setting track operation, to realize the carrying of electrolytic negative plate and empty minus plate.In the electrolysis of same row ground
In the treatment of groove minus plate, the position all same that each transhipment AGV car is stopped.It is whole after passivation is loaded
After group minus plate, transhipment AGV cars are moved to the direction of ground storage rack 8.
14) the whole group minus plate after the passivation that transhipment AGV cars 4 are loaded, into the region of ground storage rack 8.
The movement crossbeam 10 center line alignment of transhipment overhead traveling crane 7 (structure is with the groove overhead traveling crane 2 that comes in and goes out) overhead traveling crane and ground storage
The first row of frame 8 deposits groove center line.Whole group minus plate is deposited with ground after passivation in transhipment AVG cars 4
Empty minus plate replacement process on frame 8 is identical with abovementioned steps, repeats no more.
15) for the empty minus plate of the whole group of long-time storage, it is necessary to increase a step, i.e. machine in step 14
Portable the taking after minus plate is maked somebody a mere figurehead in storage of tool is moved on automatic equipment for after-treatment 6, it is necessary to transport overhead traveling crane with movement
Side, by after the treatment of automatic equipment for after-treatment 6, then is put into transhipment by manipulator by whole group sky minus plate
In AGV cars 4, the transhipment AGV cars 4 for being loaded with sky minus plate shift to the shifting of the direction of ground electrolytic cell 5 according to track
It is dynamic.
16) the groove overhead traveling crane 2 that comes in and goes out is repeated above-mentioned empty minus plate with electrolytic negative plate with transhipment overhead traveling crane 7
Replacement process, until all minus plates are replaced in ground electrolytic cell 5, all overhead traveling cranes are answered with AGV cars
Position is to initial position.
Claims (10)
1. a kind of electrolytic manganese post treatment production line minus plate automates the tank systems that come in and go out, it is characterised in that bag
Include heavy metal cut down AGV cars (1), come in and go out groove overhead traveling crane (2), guide rail (3), transhipment AGV cars (4),
Ground electrolytic cell (5), automatic equipment for after-treatment (6) and transhipment overhead traveling crane (7), wherein groove overhead traveling crane (2) that comes in and goes out
With transhipment overhead traveling crane (7) across workshop top, it is installed on the guide rail on the column of workshop (3), it is described
Heavy metal cuts down AGV cars (1) with transhipment AGV cars (4) positioned at workshop column side, and near ground
Electrolytic cell (5), the automatic equipment for after-treatment (6) and ground storage rack (8) are sequentially located at along longitudinal direction
The side of ground electrolytic cell (5).
2. the electrolytic manganese post treatment production line minus plate according to claims 1 automates the groove system that comes in and goes out
System, it is characterised in that discrepancy groove overhead traveling crane (2) is identical with transhipment overhead traveling crane (7) structure, includes
Main beam of overhead travelling crane (9), overhead traveling crane move crossbeam (10), manipulator A (11), manipulator B (12) and overhead traveling crane
Mobile crossbeam drive mechanism, wherein main beam of overhead travelling crane (9) is twin-spar construction, the main beam of overhead travelling crane (9)
Two ends are connected with the guide rail (3), and the two ends of overhead traveling crane movement crossbeam (10) move big by overhead traveling crane
Twin beams of the beam drive mechanism respectively with the main beam of overhead travelling crane (9) is connected, the manipulator A (11) and machine
Tool hand B (12) is arranged at the overhead traveling crane and moves on crossbeam (10) and can move crossbeam (10) along the overhead traveling crane
It is mobile.
3. the electrolytic manganese post treatment production line minus plate according to claims 2 automates the groove system that comes in and goes out
System, it is characterised in that the overhead traveling crane movement crossbeam drive mechanism includes mobile crossbeam tooth bar (27), supporting plate
Directive wheel (29), mobile crossbeam supporting plate (30) and X-direction reducing motor (31), wherein moving crossbeam
Tooth bar (27) is installed on main beam of overhead travelling crane (9), and the dorsal part of the mobile crossbeam tooth bar (27) is supporting plate
Guide rail, the side of the mobile crossbeam supporting plate (30) connects with one end of overhead traveling crane movement crossbeam (10)
Connect, opposite side is provided with the supporting plate directive wheel (29) being connected with the pallet guide, the X-direction subtracts
Fast reducing motor (31) is arranged on the mobile crossbeam supporting plate (30) and is provided with by output shaft
Gear engaged with the mobile crossbeam tooth bar (27).
4. the electrolytic manganese post treatment production line minus plate according to claims 2 automates the groove system that comes in and goes out
System, it is characterised in that the manipulator A (11) is identical with manipulator B (12) structure, including machine
Device human body, Shua Li mechanisms (17) and Jie Ye mechanisms (18), wherein robot body are arranged on the day
Car is moved on crossbeam (10), Shua Li mechanisms (17) is sequentially provided with below the robot body and is connect
Liquid mechanism (18).
5. the electrolytic manganese post treatment production line minus plate according to claims 4 automates the groove system that comes in and goes out
System, it is characterised in that the overhead traveling crane moves crossbeam (10) and is provided with positioned at the robot body both sides
Protection be oriented to (14), the protection is oriented to (14) vertical motion of the robot body is risen and is oriented to
Effect.
6. the electrolytic manganese post treatment production line minus plate according to claims 4 automates the groove system that comes in and goes out
System, it is characterised in that the Shua Li mechanisms (17) including brush drip plate A (32), brush drip plate B (38),
Shua Li mechanisms reducing motor (35), Shua Li mechanisms outside mounting bracket (41), brush drip plate A transmission devices and
Brush drip plate B transmission devices, wherein brush drip plate A (32) and brush drip plate B (38) are movably arranged at institute
In Shu Shuali mechanisms outside mounting bracket (41), Shua Li mechanisms reducing motor (35) are arranged at described
In Shua Li mechanisms outside mounting bracket (41), its output shaft end is by brush drip plate A transmission devices and brushes drip plate B
Transmission device is connected with brush drip plate A (32) and brush drip plate B (38) respectively, and the Shua Li mechanisms subtract
Speed motor (35) drives brush drip plate A (32) and brush drip plate B (38) while closure or openness.
7. the electrolytic manganese post treatment production line minus plate according to claims 6 automates the groove system that comes in and goes out
System, it is characterised in that the brush drip plate A transmission devices include power transmission shaft A (37), brush drip plate A side gears
Conveyer belt (34) and rack and pinion drive A, wherein power transmission shaft A (37) and the Shua Li mechanisms slow down
The output shaft connection of motor (35), the two ends of the power transmission shaft A (37) are by two brush drip plate A side gears
The rack and pinion drive A that conveyer belt (34) is provided with described brush drip plate A (32) both sides respectively is driven
Connection；
The brush drip plate B transmission devices include power transmission shaft B (42), brush drip plate B side gears conveyer belt (39)
And rack and pinion drive B, wherein power transmission shaft B (42) is parallel with the power transmission shaft A (37) and passes
Dynamic connection, the two ends of the power transmission shaft B (42) by two brushes drip plate B side gears conveyer belt (39) with
The rack and pinion drive B drive connections that described brush drip plate B (38) both sides are provided with.
8. the electrolytic manganese post treatment production line minus plate according to claims 1 automates the groove system that comes in and goes out
System, it is characterised in that the heavy metal cuts down AGV cars (1) includes waterglass groove (19), deactivation slot
(20), heavy metal cuts down AGV car waste collections groove (21) and heavy metal cuts down AGV cars body (22),
Wherein heavy metal is cut down and be provided with above AGV cars body (22) heavy metal reduction AGV car waste collection grooves
(21), the heavy metal cuts down AGV car waste collections groove (21) and is provided with waterglass groove (19) and blunt
Change groove (20), the vehicle-mounted waterglass groove (19) is responsible for completing the immersion liquid treatment before empty minus plate electrolysis；
The deactivation slot (20) is responsible for completing the Passivation Treatment of electrolytic negative plate.
9. the electrolytic manganese post treatment production line minus plate according to claims 1 automates the groove system that comes in and goes out
System, it is characterised in that transhipment AGV cars (4) includes minus plate (23), transhipment AGV car bins
(24), transhipment AGV cars body (25) and transhipment AGV car waste collections groove (26), wherein transporting AGV
Transhipment AGV car waste collections groove (26), the transhipment AGV car waste liquids are provided with above car body (25)
Transhipment AGV cars bin (24), transhipment AGV cars bin (24) are provided with above collecting tank (26)
As the support frame of whole group minus plate (23).
10. the electrolytic manganese post treatment production line minus plate automation according to claims 1 or 9 comes in and goes out
Tank systems, it is characterised in that the transhipment AGV cars (4) are multiple, multiple transhipment AGV cars (4)
Gone out between groove location and ground storage rack (8) in minus plate with certain speed according to default program and transported
Turn.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510824200.3A CN106757148B (en) | 2015-11-23 | 2015-11-23 | A kind of electrolytic manganese post treatment production line cathode plate automation discrepancy tank systems |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510824200.3A CN106757148B (en) | 2015-11-23 | 2015-11-23 | A kind of electrolytic manganese post treatment production line cathode plate automation discrepancy tank systems |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106757148A true CN106757148A (en) | 2017-05-31 |
| CN106757148B CN106757148B (en) | 2018-07-20 |
Family
ID=58963509
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510824200.3A Active CN106757148B (en) | 2015-11-23 | 2015-11-23 | A kind of electrolytic manganese post treatment production line cathode plate automation discrepancy tank systems |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106757148B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109457271A (en) * | 2018-12-07 | 2019-03-12 | 江苏晨力环保科技有限公司 | Pass in and out tank systems and method |
| CN113718295A (en) * | 2021-09-22 | 2021-11-30 | 河南省矿山起重机有限公司 | Intelligent electrolytic manganese cathode plate in-and-out-of-tank system and use method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202913063U (en) * | 2012-08-07 | 2013-05-01 | 湘潭大众整流器制造有限公司 | Automatic stripping production line for electrolytic manganese |
| CN103590068A (en) * | 2013-11-22 | 2014-02-19 | 中国环境科学研究院 | Process action and decomposition of mobile platform for reducing heavy metal pollution in manganese electrolyzing process |
| CN203593800U (en) * | 2013-11-12 | 2014-05-14 | 宁夏天元锰业有限公司 | Device for stripping electrolytic manganese from negative plate |
| CN104451787A (en) * | 2014-12-22 | 2015-03-25 | 大连华锐重工集团股份有限公司 | Electrolytic manganese negative plate mechanized inlet-outlet cell system and working method |
| CN204385300U (en) * | 2014-12-25 | 2015-06-10 | 深圳市博利昌智能装备有限公司 | A kind of electrolytic manganese treatment and finishing section automatic production mobile platform system |
-
2015
- 2015-11-23 CN CN201510824200.3A patent/CN106757148B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202913063U (en) * | 2012-08-07 | 2013-05-01 | 湘潭大众整流器制造有限公司 | Automatic stripping production line for electrolytic manganese |
| CN203593800U (en) * | 2013-11-12 | 2014-05-14 | 宁夏天元锰业有限公司 | Device for stripping electrolytic manganese from negative plate |
| CN103590068A (en) * | 2013-11-22 | 2014-02-19 | 中国环境科学研究院 | Process action and decomposition of mobile platform for reducing heavy metal pollution in manganese electrolyzing process |
| CN104451787A (en) * | 2014-12-22 | 2015-03-25 | 大连华锐重工集团股份有限公司 | Electrolytic manganese negative plate mechanized inlet-outlet cell system and working method |
| CN204385300U (en) * | 2014-12-25 | 2015-06-10 | 深圳市博利昌智能装备有限公司 | A kind of electrolytic manganese treatment and finishing section automatic production mobile platform system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109457271A (en) * | 2018-12-07 | 2019-03-12 | 江苏晨力环保科技有限公司 | Pass in and out tank systems and method |
| CN113718295A (en) * | 2021-09-22 | 2021-11-30 | 河南省矿山起重机有限公司 | Intelligent electrolytic manganese cathode plate in-and-out-of-tank system and use method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106757148B (en) | 2018-07-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101628362B (en) | Laser-cutting automatic loading and unloading manipulator | |
| CN104451787B (en) | Electrolytic manganese negative plate mechanized inlet-outlet cell system and working method | |
| CN103979321B (en) | Goods automatic loading piling all-in-one | |
| CN201632783U (en) | Side frame assembling and welding production line | |
| CN103264312A (en) | Truss traveling guide rail for hoisting robot | |
| CN205153633U (en) | Broach type lifts formula car carrier 4 o'clock | |
| CN202882490U (en) | Parking passive comb tooth vertical lifting parking device for parking | |
| CN203048072U (en) | Full-automatic welding and assembling conveyor | |
| CN109457271A (en) | Pass in and out tank systems and method | |
| CN106757148A (en) | A kind of electrolytic manganese post treatment production line minus plate automation discrepancy tank systems | |
| CN215240854U (en) | Truss manipulator with electromagnetic chuck | |
| CN205997868U (en) | A kind of jacking system and automatic clamping and placing cell apparatus | |
| CN203343793U (en) | Truss walking guide rail for hoisting robot | |
| CN205257309U (en) | Be used for fork welded fork automatic handling device | |
| CN201493616U (en) | Laser cutting automatic charging and blanking manipulator | |
| CN106966183A (en) | The shaft transmission system of robot three | |
| CN207596398U (en) | A kind of unattended fork truck for intelligence manufacture workshop | |
| CN203638615U (en) | Cross-rail transport assembly vehicle | |
| CN204401123U (en) | A kind of electrolytic manganese negative plate mechanize discrepancy tank systems | |
| CN113978958B (en) | Garbage transportation and treatment system | |
| CN201483640U (en) | Hanging column production line | |
| CN205012731U (en) | Broach over -and -under type car carrier | |
| CN211895207U (en) | Device for loading | |
| CN103790418A (en) | Car carrying plate linear displacement transferring system of vertical lifting type parking equipment | |
| CN207377224U (en) | A kind of comb-tooth-type automobile transverse direction intelligent carrier |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |