CN106736745A - Work Fixtures - Google Patents
Work Fixtures Download PDFInfo
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- CN106736745A CN106736745A CN201611179678.6A CN201611179678A CN106736745A CN 106736745 A CN106736745 A CN 106736745A CN 201611179678 A CN201611179678 A CN 201611179678A CN 106736745 A CN106736745 A CN 106736745A
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- holding devices
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- guiding mechanism
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- 238000001179 sorption measurement Methods 0.000 claims abstract description 50
- 239000000428 dust Substances 0.000 claims description 12
- 230000000670 limiting effect Effects 0.000 claims description 12
- 238000007664 blowing Methods 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 7
- 230000002745 absorbent Effects 0.000 claims 8
- 239000002250 absorbent Substances 0.000 claims 8
- 238000010521 absorption reaction Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 34
- 238000000034 method Methods 0.000 abstract description 8
- 238000003754 machining Methods 0.000 abstract 1
- 238000000605 extraction Methods 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 5
- 238000013459 approach Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000036961 partial effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
- B23Q3/088—Work-clamping means other than mechanically-actuated using vacuum means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
- B23Q3/065—Work-clamping means adapted for holding workpieces having a special form or being made from a special material for holding workpieces being specially deformable, e.g. made from thin-walled or elastic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/15—Devices for holding work using magnetic or electric force acting directly on the work
- B23Q3/154—Stationary devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/04—Work clamping means using fluid means or a vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/10—Devices for clamping workpieces of a particular form or made from a particular material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
Description
技术领域technical field
本发明涉及工件固定技术领域,特别是涉及一种工件固定设备。The invention relates to the technical field of workpiece fixing, in particular to a workpiece fixing device.
背景技术Background technique
壳体类工件(如手机壳等)较为轻薄,在对这些工件加工时,通常都需要设置夹具固定工件,防止在加工的过程中工件发生移位甚至被刀具打飞。在加工工件的边框时,一般是先用夹具固定工件相对的两边,对另外两边进行加工,加工完成后,再由操作人员对工件进行换向装夹,以完成剩下两边的加工。这就要求一台机器至少对应一位操作人员,操作人员需要及时对工件进行换向装夹以保证不会耽误加工进度。整个加工过程耗时较长,大大降低了加工效率。Shell workpieces (such as mobile phone shells, etc.) are relatively light and thin. When processing these workpieces, it is usually necessary to set up a fixture to fix the workpiece to prevent the workpiece from shifting or even being blown away by the tool during processing. When processing the frame of the workpiece, generally the opposite sides of the workpiece are fixed with a fixture first, and the other two sides are processed. After the processing is completed, the operator reverses and clamps the workpiece to complete the processing of the remaining two sides. This requires at least one operator for one machine, and the operator needs to reverse and clamp the workpiece in time to ensure that the processing progress will not be delayed. The whole processing process takes a long time, which greatly reduces the processing efficiency.
发明内容Contents of the invention
基于此,有必要提供一种能够提高加工效率、节省人力的工件固定设备。Based on this, it is necessary to provide a workpiece fixing device that can improve processing efficiency and save manpower.
一种工件固定设备,用于固定待加工工件,所述工件固定设备包括:A workpiece fixing device, used for fixing workpieces to be processed, said workpiece fixing device comprising:
载物架、吸附组件、第一电磁铁、盖板、第一导向机构及第二导向机构;The carrier, the adsorption component, the first electromagnet, the cover plate, the first guiding mechanism and the second guiding mechanism;
所述载物架用于放置所述工件;The carrier is used to place the workpiece;
所述盖板用于放置在所述工件上;the cover plate is configured to be placed on the workpiece;
所述第一电磁铁配合所述载物架设置并用于吸附所述盖板以将所述工件固定在所述载物架上;The first electromagnet is set in cooperation with the carrier and is used to absorb the cover to fix the workpiece on the carrier;
所述吸附组件用于吸附及释放所述盖板;The adsorption component is used to absorb and release the cover;
所述第一导向机构能够带动所述吸附组件沿第一方向靠近或远离所述工件;The first guiding mechanism can drive the adsorption assembly to approach or move away from the workpiece along a first direction;
所述第二导向机构能够带动所述吸附组件沿第二方向靠近或远离所述工件,所述第二方向垂直于所述第一方向。The second guiding mechanism can drive the adsorption assembly to approach or move away from the workpiece along a second direction, and the second direction is perpendicular to the first direction.
在其中一个实施例中,所述载物架包括平板及支撑板,所述平板用于放置所述工件,所述支撑板设有两个,分别设于所述平板的两端,所述平板上开设有气孔,所述气孔用于与所述工件正对设置;In one of the embodiments, the carrier includes a flat plate and a support plate, the flat plate is used to place the workpiece, and the support plate is provided with two, which are respectively arranged at two ends of the flat plate, and the flat plate There is an air hole on the top, and the air hole is used to face the workpiece;
所述工件固定设备还包括抽气组件,所述抽气组件包括气管及真空泵,所述气管的一端穿设于所述气孔,另一端与所述真空泵连接。The workpiece fixing device also includes an air extraction assembly, the air extraction assembly includes an air pipe and a vacuum pump, one end of the air pipe is passed through the air hole, and the other end is connected to the vacuum pump.
在其中一个实施例中,两个所述支撑板与所述平板围合形成容置腔,所述第一电磁铁设于所述容置腔内。In one of the embodiments, the two supporting plates and the flat plate are enclosed to form an accommodating cavity, and the first electromagnet is arranged in the accommodating cavity.
在其中一个实施例中,所述第一导向机构包括导柱及滑块,所述导柱沿所述第一方向延伸,所述滑块滑动设置在所述导柱上,所述滑块与所述吸附组件连接,且能带动所述吸附组件沿所述导柱滑动。In one of the embodiments, the first guiding mechanism includes a guide post and a slider, the guide post extends along the first direction, the slider is slidably arranged on the guide post, and the slider and The adsorption component is connected and can drive the adsorption component to slide along the guide post.
在其中一个实施例中,所述第二导向机构包括固定部及活动部,所述固定部与所述滑块连接,所述活动部的一端与所述固定部连接,另一端与所述吸附组件连接,所述活动部能相对于所述固定部沿所述第二方向伸缩。In one of the embodiments, the second guide mechanism includes a fixed part and a movable part, the fixed part is connected with the slider, one end of the movable part is connected with the fixed part, and the other end is connected with the adsorption The components are connected, and the movable part can expand and contract in the second direction relative to the fixed part.
在其中一个实施例中,所述吸附组件包括连接板、连接件及吸附部,所述连接板的一端与所述活动部连接,另一端与所述连接件连接,所述连接板沿第三方向延伸,所述第三方向与所述第一方向和所述第二方向均垂直,所述连接件远离所述连接板的一端与所述吸附部连接,所述连接件沿所述第二方向延伸;In one of the embodiments, the adsorption assembly includes a connecting plate, a connecting piece, and an absorbing part. One end of the connecting plate is connected to the movable part, and the other end is connected to the connecting piece. direction, the third direction is perpendicular to the first direction and the second direction, the end of the connecting piece away from the connecting plate is connected to the adsorption part, and the connecting piece is along the second direction extension;
所述吸附部为第二电磁铁或真空吸盘。The adsorption part is a second electromagnet or a vacuum chuck.
在其中一个实施例中,所述吸附组件还包括弹性件,所述弹性件套设于所述连接件上,且所述弹性件的端部与所述吸附部连接。In one of the embodiments, the adsorption assembly further includes an elastic member, the elastic member is sheathed on the connecting member, and an end of the elastic member is connected to the adsorption part.
在其中一个实施例中,所述第一导向机构还包括限位板以及极限感应器,所述限位板设有两个,分别设于所述导柱的两端,所述极限感应器设有两个,一个所述极限感应器对应设置在一个所述限位板上,且所述极限感应器设于所述限位板靠近所述导柱的一侧。In one of the embodiments, the first guiding mechanism further includes a limiting plate and a limit sensor, two limiting plates are provided at both ends of the guide post respectively, and the limit sensor is set There are two limit sensors, one of which is correspondingly arranged on one of the limiting plates, and the limit sensor is arranged on the side of the limiting plate close to the guide post.
在其中一个实施例中,所述工件固定设备还包括防护组件,所述防护组件包括固定板及防尘罩,所述固定板设于所述导柱的端部,所述防尘罩的一端与所述固定板连接,另一端与所述滑块连接,所述滑块沿所述导柱滑动时,所述防尘罩能沿所述第一方向伸缩;In one of the embodiments, the workpiece fixing device further includes a protective assembly, the protective assembly includes a fixed plate and a dust cover, the fixed plate is arranged at the end of the guide post, and one end of the dust cover It is connected to the fixed plate, and the other end is connected to the slider. When the slider slides along the guide post, the dust cover can expand and contract along the first direction;
所述防护组件设有两组,分别设于所述滑块的两侧。There are two groups of the protection components, which are respectively arranged on both sides of the slider.
在其中一个实施例中,所述工件固定设备还包括清理组件,所述清理组件包括吹气台及吹气管,所述吹气管的一端与所述吹气台连接,另一端用于对准所述工件。In one of the embodiments, the workpiece fixing device further includes a cleaning assembly, the cleaning assembly includes an air blowing table and an air blowing pipe, one end of the air blowing pipe is connected to the air blowing table, and the other end is used to align the described artifacts.
上述的工件固定设备,利用第一电磁铁吸附盖板以将工件紧紧的固定在载物架上,防止在加工的过程中工件移位或是被刀具打飞,而且盖板直接压住工件使得工件的边框均裸露在外,从而能够对工件的边框实现一次性加工,省略了传统的换向装夹这一工序,提高了加工效率。The above-mentioned workpiece fixing device uses the first electromagnet to absorb the cover to tightly fix the workpiece on the carrier to prevent the workpiece from shifting or being knocked off by the tool during processing, and the cover directly presses the workpiece The frame of the workpiece is exposed, so that the frame of the workpiece can be processed at one time, the traditional reversing clamping process is omitted, and the processing efficiency is improved.
而且,该工件固定设备设置了用来吸附盖板的吸附组件,并通过第一导向机构及第二导向机构沿第一方向和第二方向的移动,带动吸附组件靠近或远离工件,以在加工前将盖板放在工件上,加工完后取下盖板。因此,该工件固定设备能够自动完成盖板的拾取与放置,不仅提高了加工效率,还节省了人力。Moreover, the workpiece fixing device is provided with an adsorption component for absorbing the cover plate, and through the movement of the first guide mechanism and the second guide mechanism along the first direction and the second direction, the adsorption component is driven close to or away from the workpiece, so as to Put the cover plate on the workpiece before processing, and remove the cover plate after processing. Therefore, the workpiece fixing device can automatically complete the picking and placing of the cover plate, which not only improves the processing efficiency, but also saves manpower.
附图说明Description of drawings
图1为一实施方式的工件固定设备的结构示意图;Fig. 1 is a schematic structural view of a workpiece fixing device according to an embodiment;
图2为图1所示的工件固定设备的局部结构示意图;Fig. 2 is a partial structural schematic diagram of the workpiece fixing device shown in Fig. 1;
图3为图1所示的工件固定设备的另一局部结构示意图;Fig. 3 is another partial structural schematic diagram of the workpiece fixing device shown in Fig. 1;
图4为图3所示的第二导向机构的结构示意图。FIG. 4 is a schematic structural diagram of the second guiding mechanism shown in FIG. 3 .
具体实施方式detailed description
下面结合附图及具体实施例对工件固定设备做进一步说明。The workpiece fixing device will be further described below in conjunction with the accompanying drawings and specific embodiments.
请参考图1、图2及图3,一实施方式的工件固定设备10用于将盖板20放置在工件30上,工件30主要为壳体类工件,如手机壳、平板壳等。Please refer to FIG. 1 , FIG. 2 and FIG. 3 . A workpiece fixing device 10 according to an embodiment is used to place a cover plate 20 on a workpiece 30 .
工件固定设备10包括工作台100、载物架200、抽气组件300、吸附组件400、第一导向机构500及第二导向机构600及第一电磁铁700。其中,载物架200、抽气组件300、第一导向机构500及第二导向机构600均安装在工作台100上。载物架200用于放置工件30。抽气组件300利用负压原理,将工件30紧紧吸附在载物架200上,以帮助完成对工件30的第一次加工。吸附组件400用于吸附及释放盖板20。第一导向机构500与第二导向机构600能够带动吸附部400靠近或远离工件30,以使吸附组件400将盖板20放在工件30上或将盖板20取下。第一电磁铁700能够吸附盖板20以将工件30固定在载物架200上,从而帮助完成对工件30的第二次加工。The workpiece fixing device 10 includes a workbench 100 , a carrier 200 , an air extraction assembly 300 , an adsorption assembly 400 , a first guiding mechanism 500 , a second guiding mechanism 600 , and a first electromagnet 700 . Wherein, the carrier 200 , the air extraction assembly 300 , the first guiding mechanism 500 and the second guiding mechanism 600 are all installed on the workbench 100 . The carrier 200 is used to place the workpiece 30 . The suction assembly 300 uses the principle of negative pressure to tightly adsorb the workpiece 30 on the carrier 200 to help complete the first processing of the workpiece 30 . The adsorption component 400 is used to absorb and release the cover 20 . The first guiding mechanism 500 and the second guiding mechanism 600 can drive the suction part 400 to approach or move away from the workpiece 30 , so that the suction assembly 400 can place the cover 20 on the workpiece 30 or remove the cover 20 . The first electromagnet 700 can attract the cover plate 20 to fix the workpiece 30 on the carrier 200 , thereby helping to complete the second processing of the workpiece 30 .
在对壳体类工件进行加工时,通常需要两道加工工序:先对工件的背面进行第一次加工,再对工件的边框进行第二次加工。在第一次加工时,利用抽气组件300来固定工件30的位置。在第二次加工时,利用第一电磁铁700和盖板20来固定工件30的位置。When processing shell-type workpieces, two processing procedures are usually required: first, the back of the workpiece is processed for the first time, and then the frame of the workpiece is processed for the second time. During the first processing, the position of the workpiece 30 is fixed by using the suction assembly 300 . During the second processing, the position of the workpiece 30 is fixed by using the first electromagnet 700 and the cover plate 20 .
具体的,载物架200包括平板210及支撑板220,平板210用于放置工件30,支撑板220设有两个,分别设于平板210的两端。载物架200具有由两个支撑板220和平板210围合形成的容置腔230。平板210上开设有气孔,气孔用于与工件30正对设置。Specifically, the carrier 200 includes a flat plate 210 and a supporting plate 220 , the flat plate 210 is used to place the workpiece 30 , and there are two supporting plates 220 , which are respectively arranged at two ends of the flat plate 210 . The carrier 200 has an accommodating cavity 230 surrounded by two support plates 220 and a flat plate 210 . An air hole is opened on the plate 210 , and the air hole is used to be arranged facing the workpiece 30 .
抽气组件300包括气管310及真空泵(图未示),气管310的一端穿设于气孔,另一端与真空泵连接。The air extraction component 300 includes an air pipe 310 and a vacuum pump (not shown in the figure). One end of the air pipe 310 is passed through the air hole, and the other end is connected to the vacuum pump.
在第一次加工时,启动真空泵,工件30与平板210间的空腔被抽成真空后,外界的气压便会将工件30紧紧压在平板210上,从而在对工件30的背面加工时,工件30不会移位。When processing for the first time, start the vacuum pump, after the cavity between the workpiece 30 and the flat plate 210 is evacuated, the outside air pressure will press the workpiece 30 tightly on the flat plate 210, so that when the back side of the workpiece 30 is processed , the workpiece 30 will not shift.
由于在对工件30的边框加工时,刀具对工件30会施加侧向力,而导致工件30移位。因此,需要在第二次加工前在工件30上放置盖板20加大对工件30的压紧力。When the frame of the workpiece 30 is processed, the tool will exert a lateral force on the workpiece 30 , causing the workpiece 30 to be displaced. Therefore, it is necessary to place the cover plate 20 on the workpiece 30 before the second processing to increase the pressing force on the workpiece 30 .
以图1所示为观察视角,假设盖板20的初始位置位于载物架200的右侧。第一导向机构500会先带动吸附组件400沿第一方向移动至盖板20的上方,接着,第二导向机构600会带动吸附组件400沿第二方向移动,使吸附组件400靠近盖板20,吸附组件400将盖板20吸起后,第二导向机构600再带动吸附组件400沿第二方向反向移动,第一导向机构500带动吸附组件400沿第一方向移动,使吸附组件400移动至工件30的上方。最后,第二导向机构600带动吸附组件400接近工件30,吸附组件400释放盖板20,盖板20位于工件30上后,第一导向机构500与第二导向机构600带动吸附组件400远离工件30的加工区域,以免影响刀具的移动。盖板20位于工件30上后,第一电磁铁700便会吸附盖板20以固定工件30。Taking the viewing angle shown in FIG. 1 as the viewing angle, it is assumed that the initial position of the cover plate 20 is on the right side of the carrier 200 . The first guide mechanism 500 will first drive the adsorption assembly 400 to move to the top of the cover plate 20 along the first direction, and then the second guide mechanism 600 will drive the adsorption assembly 400 to move along the second direction, so that the adsorption assembly 400 is close to the cover plate 20, After the adsorption assembly 400 sucks up the cover plate 20, the second guide mechanism 600 drives the adsorption assembly 400 to move in the second direction in reverse, and the first guide mechanism 500 drives the adsorption assembly 400 to move in the first direction, so that the adsorption assembly 400 moves to above the workpiece 30. Finally, the second guide mechanism 600 drives the adsorption assembly 400 close to the workpiece 30, the adsorption assembly 400 releases the cover plate 20, and after the cover plate 20 is positioned on the workpiece 30, the first guide mechanism 500 and the second guide mechanism 600 drive the adsorption assembly 400 away from the workpiece 30 processing area, so as not to affect the movement of the tool. After the cover plate 20 is positioned on the workpiece 30 , the first electromagnet 700 will attract the cover plate 20 to fix the workpiece 30 .
第二次加工完成后,再由第一导向机构500与第二导向机构600带动吸附组件400取下盖板20。After the second processing is completed, the first guide mechanism 500 and the second guide mechanism 600 drive the adsorption assembly 400 to remove the cover plate 20 .
在本实施方式中,第一电磁铁700位于容置腔230内。电磁铁是通电产生电磁,断电消磁的一种装置,一般由消磁较快的软铁或硅钢材料制成。盖板20位于工件30上后,将第一电磁铁700通电,第一电磁铁700磁化后便会吸附盖板20,从而工件30就被紧紧的夹在盖板20与平板210之间。为保证足够大的吸附力,第一电磁铁700设有两个。In this embodiment, the first electromagnet 700 is located in the accommodating cavity 230 . An electromagnet is a device that generates electromagnetism when it is energized, and demagnetizes when it is powered off. It is generally made of soft iron or silicon steel that demagnetizes quickly. After the cover plate 20 is positioned on the workpiece 30 , the first electromagnet 700 is energized, and the first electromagnet 700 will attract the cover plate 20 after being magnetized, so that the workpiece 30 is tightly clamped between the cover plate 20 and the flat plate 210 . In order to ensure a sufficiently large adsorption force, there are two first electromagnets 700 .
本实施方式的工件固定设备10,利用第一电磁铁700吸附盖板20以将工件30紧紧的固定在载物架200上,以防止在加工的过程中工件移位或是被刀具打飞。而且盖板20直接压住工件30使得工件30的边框均裸露在外,从而能够对工件30的边框实现一次性加工,省略了传统的换向装夹这一工序,提高了加工效率。The workpiece fixing device 10 of this embodiment uses the first electromagnet 700 to absorb the cover plate 20 to tightly fix the workpiece 30 on the carrier 200, so as to prevent the workpiece from shifting or being knocked off by the tool during processing. . Moreover, the cover plate 20 directly presses the workpiece 30 so that the frame of the workpiece 30 is exposed, so that the frame of the workpiece 30 can be processed at one time, the traditional reversing clamping process is omitted, and the processing efficiency is improved.
而且,工件固定设备10能够自动完成盖板20的拾取与放置,不仅提高了加工效率,还节省了人力。Moreover, the workpiece fixing device 10 can automatically complete the picking and placing of the cover plate 20, which not only improves the processing efficiency, but also saves manpower.
另外,本实施方式的工件固定设备10还可以通过吸附组件400、第一导向机构500及第二导向机构600实现工件30的自动拾取与放置,进一步节省了人力。In addition, the workpiece fixing device 10 of this embodiment can also realize the automatic pick-up and placement of the workpiece 30 through the adsorption assembly 400 , the first guide mechanism 500 and the second guide mechanism 600 , which further saves manpower.
为便于下面对吸附组件400、第一导向机构500及第二导向机构600的描述,在本实施方式中,定义第一方向为X方向,第二方向为Z方向,第三方向为Y方向,X方向、Y方向与Z方向三者间两两垂直。In order to facilitate the following description of the adsorption assembly 400, the first guide mechanism 500 and the second guide mechanism 600, in this embodiment, the first direction is defined as the X direction, the second direction is defined as the Z direction, and the third direction is defined as the Y direction , X direction, Y direction and Z direction are perpendicular to each other.
如图3及图4所示,第一导向机构500包括导柱510及滑块520,导柱沿X方向延伸,滑块520滑动设置在导柱510上,滑块520与吸附组件400连接,且能带动吸附组件400沿导柱510滑动。As shown in Figures 3 and 4, the first guide mechanism 500 includes a guide post 510 and a slider 520, the guide post extends along the X direction, the slider 520 is slidably disposed on the guide post 510, the slider 520 is connected to the adsorption assembly 400, And it can drive the adsorption assembly 400 to slide along the guide post 510 .
第二导向机构600包括固定部610及活动部620,固定部610与滑块520连接,活动部620的一端与固定部610连接,另一端与吸附组件400连接,活动部620能相对于固定部610沿Z方向伸缩。The second guide mechanism 600 includes a fixed part 610 and a movable part 620. The fixed part 610 is connected with the slider 520. One end of the movable part 620 is connected with the fixed part 610, and the other end is connected with the adsorption assembly 400. The movable part 620 can move relative to the fixed part. 610 expands and contracts in the Z direction.
在本实施方式中,第一导向机构500与第二导向机构600均为滑台气缸。滑块520能够沿X方向滑动预设距离以带动吸附组件400靠近或远离盖板20,活动部620能够沿Z方向相对于固定部610伸出或收缩预设距离以带动吸附组件400靠近或远离盖板20。In this embodiment, both the first guiding mechanism 500 and the second guiding mechanism 600 are slide cylinders. The slider 520 can slide a preset distance along the X direction to drive the adsorption component 400 closer to or away from the cover plate 20, and the movable part 620 can extend or shrink a preset distance relative to the fixed part 610 along the Z direction to drive the adsorption component 400 closer to or away from the cover plate 20. Cover plate 20.
第一导向机构500还包括限位板530以及极限感应器540,限位板530设有两个,分别设于导柱510的两端。极限感应器540设有两个,一个极限感应器540对应设置在一个限位板530上,且极限感应器540设于限位板530靠近导柱510的一侧。当滑块520移动到导柱510的端部,与极限感应器540抵接时,极限感应器540便会停止滑块520,避免滑块520撞击限位板530而致使第一导向机构500损坏。The first guiding mechanism 500 further includes a limiting plate 530 and a limit sensor 540 , there are two limiting plates 530 , which are respectively arranged at two ends of the guide post 510 . There are two limit sensors 540 , one limit sensor 540 is correspondingly set on one limit plate 530 , and the limit sensor 540 is set on a side of the limit plate 530 close to the guide post 510 . When the slider 520 moves to the end of the guide post 510 and abuts against the limit sensor 540, the limit sensor 540 will stop the slider 520, preventing the slider 520 from hitting the limit plate 530 and causing damage to the first guide mechanism 500 .
同样,为防止误操作而使得活动部620伸缩的距离超过预设距离,也可以在第二导向机构600上设置用于监控活动部620伸缩距离的传感器。Similarly, in order to prevent the telescopic distance of the movable part 620 from exceeding the preset distance due to misoperation, a sensor for monitoring the telescopic distance of the movable part 620 may also be provided on the second guide mechanism 600 .
吸附组件400包括连接板410、连接件420及吸附部430,连接板的一端与活动部620连接,另一端与连接件420连接,连接板沿Y方向延伸。连接件420远离连接板410的一端与吸附部430连接,连接件420沿Z方向延伸。连接板410能够防止吸附部430在移动的过程中与其他部件之间发生干涉。The suction assembly 400 includes a connection plate 410 , a connection piece 420 and a suction portion 430 , one end of the connection plate is connected to the movable portion 620 and the other end is connected to the connection piece 420 , and the connection plate extends along the Y direction. An end of the connecting piece 420 away from the connecting plate 410 is connected to the adsorption portion 430 , and the connecting piece 420 extends along the Z direction. The connecting plate 410 can prevent the adsorption part 430 from interfering with other components during the moving process.
在本实施方式中,吸附部430为第二电磁铁,通过对吸附部430通断电来实现对盖板20的吸附与释放。可以理解,在其他实施方式中,吸附部430还可以为真空吸盘,通过负压的原理吸附与释放盖板20。In this embodiment, the adsorption part 430 is a second electromagnet, and the adsorption and release of the cover plate 20 are realized by turning on and off the electricity of the adsorption part 430 . It can be understood that, in other implementation manners, the adsorption part 430 can also be a vacuum chuck, which absorbs and releases the cover plate 20 through the principle of negative pressure.
吸附组件400还包括弹性件440,弹性件440套设于连接件420上,且弹性件440的端部与吸附部430连接。吸附部430在接触到盖板20的瞬间,会对盖板产生较大的冲击力,弹性件440能够有效缓冲该冲击力,在一定程度上保护被盖板20压住的已加工好的工件。The adsorption assembly 400 further includes an elastic member 440 sleeved on the connecting member 420 , and an end of the elastic member 440 is connected to the adsorption portion 430 . When the adsorption part 430 touches the cover plate 20, it will generate a relatively large impact force on the cover plate. The elastic member 440 can effectively buffer the impact force and protect the processed workpiece pressed by the cover plate 20 to a certain extent. .
如图1所示,工件固定设备10还包括防护组件800,防护组件800包括固定板810及防尘罩820,固定板810设于导柱510的端部,防尘罩820的一端与固定板810连接,另一端与滑块520连接。滑块520沿导柱510滑动时,防尘罩820能沿X方向伸缩。且,防护组件800设有两组,分别设于滑块520的两侧。防尘罩820为波纹伸缩管,能够防止灰尘、切屑、硬砂粒等杂质进入第一导向机构500内,减少硬质颗粒物对第一导向机构500的损伤,延长第一导向机构500的使用寿命。在本实施方式中,固定板810与限位板530间隔设置,在其他实施方式中,还可以直接将防尘罩820与限位板530连接,从而省略固定板810。As shown in Figure 1, the workpiece fixing device 10 also includes a protective assembly 800, the protective assembly 800 includes a fixed plate 810 and a dust cover 820, the fixed plate 810 is located at the end of the guide post 510, and one end of the dust cover 820 is connected to the fixed plate 810 is connected, and the other end is connected with slider 520. When the slider 520 slides along the guide post 510, the dust cover 820 can expand and contract along the X direction. Moreover, the protective assembly 800 is provided with two groups, which are respectively arranged on two sides of the slider 520 . The dust cover 820 is a corrugated telescopic tube, which can prevent impurities such as dust, chips, and hard sand particles from entering the first guiding mechanism 500, reduce the damage of hard particles to the first guiding mechanism 500, and prolong the service life of the first guiding mechanism 500. In this embodiment, the fixing plate 810 is spaced apart from the limiting plate 530 . In other embodiments, the dust cover 820 may be directly connected to the limiting plate 530 , thereby omitting the fixing plate 810 .
工件固定设备10还包括清理组件900,清理组件900包括吹气台910及吹气管(图未示),吹气管的一端与吹气台910连接,另一端用于对准工件30。清理组件900能够将在加工过程中产生的切屑及时吹开,保证加工的顺利进行。The workpiece fixing device 10 also includes a cleaning assembly 900 . The cleaning assembly 900 includes an air blowing table 910 and an air blowing pipe (not shown in the figure). One end of the air blowing pipe is connected to the air blowing table 910 , and the other end is used to align the workpiece 30 . The cleaning assembly 900 can blow away the swarf generated during the processing in time to ensure the smooth progress of the processing.
值得一提的是,本实施方式中的各部件的运作均通过PLC程序控制,无需人工操作,降低了人工成本。为保证整个设备的美观、整洁,所有的电线均通过束线器110整理在一起。It is worth mentioning that the operation of each component in this embodiment is controlled by a PLC program, without manual operation, which reduces labor costs. In order to ensure the appearance and tidiness of the whole device, all the wires are organized together by the wire harness 110 .
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The various technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the various technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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