CN203740599U - Automatic discharging mechanical arm for short plate - Google Patents
Automatic discharging mechanical arm for short plate Download PDFInfo
- Publication number
- CN203740599U CN203740599U CN201420094458.3U CN201420094458U CN203740599U CN 203740599 U CN203740599 U CN 203740599U CN 201420094458 U CN201420094458 U CN 201420094458U CN 203740599 U CN203740599 U CN 203740599U
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- sucker
- plate
- machinery
- short slab
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Abstract
The utility model discloses an automatic discharging mechanical arm for a short plate. The automatic discharging mechanical arm comprises a support. The support is provided with an X-axis moving mechanism which is provided with a Y-axis moving mechanism, and the Y-axis moving mechanism is provided with a Z-axis moving mechanism. The bottom end of the Z-axis moving mechanism is provided with a sucker frame, and the sucker frame is provided with a first descending detection rod and a second descending detection rod. According to the automatic discharging mechanical arm for the short plate, the descending speed and the position of the sucker frame can be automatically adjusted, the safety performance is high, automatic control can be achieved, labor is saved, and board carrying and discharging needing to be operated by many people originally only need to be finished with only one person or without manual work currently. A sucker set structure capable of finely adjusting angles is adopted, boards with bending angles or unsmooth surfaces can be moved, so that the automatic discharging mechanical arm can adapt to use of different working conditions and can easily carry boards of 100 kg to 500 kg, and the boards of 100 kg to 500 kg are not easy to carry by manual work. The automatic discharging mechanical arm is simple in structure and quite practical.
Description
Technical field
The utility model relates to technical field of board processing, is a kind of machinery of the automatic blanking for short slab hand specifically.
Background technology
Sheet material, makes the flattened rectangular constructional material plate of normal size conventionally, makes the member on wall, top ceiling or floor.Also refer to the metal sheet that forging, rolling or casting form more.At present, in the time that sheet material is processed or transported, what use is still manual operation mostly, utilize and manually sheet material be transported on bench board, processing or transport after, then got off by a dead lift, be placed on reservation position.
Obviously, traditional furniture is produced the main blanking with manually completing various materials, and not only labor strength is high, and production efficiency is low, produces discontinuously, causes production capacity low, and tooling cost is higher, is difficult to meet large-scale Production requirement.
Be the utility model patent of CN202985559U referring to Granted publication number, open a kind of " automatic loading and unloading manipulator device ", adopt mechanical arm and sucker structure, owing to can not automatically detecting sucker and workpiece distance, can not convert in time sucker descending speed, speed is unanimously higher, can have potential safety hazard, speed is lower, can reduce service efficiency; Although can reduce to a certain extent labor strength, but still need many people to operate, efficiency is lower simultaneously.
Particularly, sheet material automatic blanking machinery hand of the prior art is merely able to use for the very smooth sheet material in surface, under the lower operating mode of plate surface planeness, part sucker can not with sheet material close contact, cause sheet material to drop in blanking process, thus, have larger potential safety hazard.
Therefore, need especially a kind of machinery of the automatic blanking for short slab hand, to solve problems of the prior art.
Utility model content
The purpose of this utility model is in order to solve in prior art, the automatic blanking machinery hand of sheet material can not detect sucker and workpiece distance automatically, efficiency is lower, under the lower operating mode of plate surface planeness, part sucker can not with sheet material close contact, there is the defect of larger potential safety hazard, a kind of machinery of the automatic blanking for short slab hand is provided, solve problems of the prior art.
For achieving the above object, the technical solution of the utility model is as follows:
A kind of machinery of the automatic blanking for short slab hand, comprise support, X-axis travel mechanism is set on described support, in described X-axis travel mechanism, y-axis shift actuation mechanism is set, in described y-axis shift actuation mechanism, Z axis travel mechanism is set, the bottom of described Z axis travel mechanism arranges suction cup carrier, and the first decline test rod and the second decline test rod are set in described suction cup carrier.
In the utility model, described y-axis shift actuation mechanism comprises line slideway, roller, gear, walking rack and Z axis frame, described gear, walking rack and roller interlock, and described roller is arranged on guide rail, and described roller connects Z axis frame.
In the utility model, described Z axis travel mechanism is arranged on Z axis frame, described Z axis travel mechanism by lifting beam, promote servomotor and realize and pumping.
In the utility model, sucker group is set in described suction cup carrier, described sucker group comprises rubber suction cups lip, sucker base plate, locating plate, locating piece and Duo Gan bindiny mechanism, the quantity of described locating piece and Duo Gan bindiny mechanism is respectively two, described Liang Geduo bar bindiny mechanism is connected on two locating pieces, described two locating pieces connected positioning plate respectively, described locating piece and Duo Gan bindiny mechanism are symmetrical arranged respectively centered by locating plate, described Duo Gan bindiny mechanism comprises movable block, be fixedly connected with piece, sliding connection block, adapter plate and sucker cover plate, the middle part of described movable block connects locating piece, the two-end part of described movable block is arranged on adapter plate by being fixedly connected with piece and sliding connection block respectively, sucker cover plate is set on described adapter plate, described rubber suction cups lip is fixed on sucker cover plate by sucker base plate.
In the utility model, described two locating pieces are integral type structure.
In the utility model, centered by described locating plate, between symmetrically arranged two sucker cover plates, rubber buffer bar is set.
In the utility model, described in be fixedly connected with piece one end fixed orifice is set, the other end arranges fixed leg, described fixed orifice connects movable block, described fixed leg connection plate; One end of described sliding connection block arranges fixed orifice, and the other end arranges sliding eye, and described fixed orifice connects movable block, in described sliding eye, traveller is set, described traveller connection plate.
In the utility model, the length of described short slab is 0.3m---6mm.
Beneficial effect
A kind of machinery of the automatic blanking for short slab hand of the present utility model, compared with prior art, can automatically regulate descending speed, the position of suction cup carrier, safety newly can be high, can realize automation control, save manpower, make originally to need the sheet material carrying blanking of many people's operations, only need now 1 people or do not need to fulfil assignment in artificial situation; Adopt the sucker structure of fine-tuning angle, can move the sheet material with angle of bend or surface irregularity, can adapt to more multi-state and use, can easily complete the 100kg being manually difficult for and carry to the sheet material of 500kg; Simple in structure, very practical, realize the purpose of this utility model.
Brief description of the drawings
Fig. 1 structural representation of the present utility model;
The structural representation of Fig. 2 the utility model sucker group;
The exploded view of Fig. 3 the utility model sucker group.
Wherein: 1, rubber suction cups lip; 11, support; 12, y-axis shift actuation mechanism; 121, line slideway; 122, walking rack; 123, Z axis frame; 13, Z axis travel mechanism; 131, lifting beam; 132, promote servomotor; 14, suction cup carrier; 15, the first decline test rod; 16, the second decline test rod; 17, sucker group; 2, sucker base plate; 3, locating plate; 4, locating piece; 5, Duo Gan bindiny mechanism; 51, movable block; 52, be fixedly connected with piece; 53, sliding connection block; 53, adapter plate; 54, adapter plate; 6, rubber buffer bar; 7, fixed orifice; 8, fixed leg; 9, sliding eye; 10, traveller.
Detailed description of the invention
Below in conjunction with accompanying drawing illustrated embodiment, the utility model is further described.
Embodiment
As shown in Figures 1 to 3, Fig. 1 is structural representation of the present utility model; Fig. 2 is the structural representation of the utility model sucker group; Fig. 3 is the exploded view of the utility model sucker group.
A kind of machinery of the automatic blanking for short slab hand, comprise support 11, X-axis travel mechanism 18 is set on support 11, y-axis shift actuation mechanism 12 is set in X-axis travel mechanism 18, Z axis travel mechanism 13 is set in y-axis shift actuation mechanism 12, the bottom of Z axis travel mechanism 13 arranges suction cup carrier 14, and the first decline test rod 15 and the second decline test rod 16 are set in suction cup carrier 14; This equipment is controlled by PLC, utilizes vacuum cup group, draws length and is less than 6 meters (comprising steel plate, stainless steel sheet, aluminium sheet and PVC aluminium sheet etc.), completes Full-automatic blanking or the blanking operation of various travel lines; Because the utility model is mainly used in the automatic blanking of short slab, therefore, the mode blanking that can adopt X-axis to move, reaches the object of saving horizontal space.
Y-axis shift actuation mechanism 12 comprises line slideway 121, roller (not shown), gear (not shown), walking rack 122 and Z axis frame 123, gear, walking rack 122 and roller interlock, and roller is arranged on guide rail, and roller connects Z axis frame 123.
Z axis travel mechanism 13 is arranged on Z axis frame 123, and Z axis travel mechanism 13 is realized and being pumped by lifting beam 131, lifting servomotor 132.
Sucker group 17 is set in suction cup carrier 14, sucker group 17 comprises rubber suction cups lip 1, sucker base plate 2, a kind of machinery of the automatic blanking for short slab hand, also comprise locating plate 3, locating piece 4 and Duo Gan bindiny mechanism 5, the quantity of locating piece 4 and Duo Gan bindiny mechanism 5 is respectively two, Liang Geduo bar bindiny mechanism is connected on two locating pieces, two locating pieces connected positioning plate 4 respectively, locating piece 4 and Duo Gan bindiny mechanism 5 are symmetrical arranged respectively centered by locating plate 3, Duo Gan bindiny mechanism 5 comprises movable block 51, be fixedly connected with piece 52, sliding connection block 53, adapter plate 54 and sucker cover plate 55, the middle part of movable block 51 piece of cuboid (movable block the chances are) connects (the utility model is mainly by the mode of being coupling) locating piece 4, the two-end part of movable block 51 is arranged on adapter plate (after locating plate 3 is accepted the power from top by being fixedly connected with piece 52 and sliding connection block 53 respectively, compacting downwards, by being fixedly connected with piece 52 and sliding connection block 53 is realized certain deformation angle), sucker cover plate 55 is set on adapter plate 54, rubber suction cups lip 1 plays position-limiting action by sucker base plate 2(sucker bottom 2, main by the mode of screw) be fixed on sucker cover plate 55.
Two locating pieces are integral type structure, reach firm, cost-saving object.
Centered by locating plate 3, between symmetrically arranged two sucker cover plates 55, rubber buffer bar 6 is set, reduces friction, reduce noise, reach good result of use.
The one end that is fixedly connected with piece 52 arranges fixed orifice 7, and the other end arranges fixed leg 8, and the fixed orifice 7 that is fixedly connected with piece 52 connects movable block 51, fixed leg 8 connection plates 54; One end of sliding connection block 53 arranges fixed orifice 7, and the other end arranges sliding eye 9, and the fixed orifice 7 of sliding connection block 53 connects movable block 51, the interior traveller 10 that arranges of sliding eye 9, traveller 10 connection plates 54.
The length of short slab is 0.3m---6mm, can adopt the cutting mode of the saving horizontal space of X-axis because sheet material length is shorter.
In the enforcement using, the action that the utility model completes automatically has absorption, lifting, translation, decline and release, and specific works step is as follows:
1, absorption
Absorption adopts vacuum cup absorption
Manipulator suction cup carrier drops to certain altitude, by the first decline test rod 15, touches workpiece, and by workpiece jacking, sensor block is detected by first sensor, and suction cup carrier declines from becoming at a high speed low speed, is detected by the second decline test rod 16, and suction cup carrier declines and stops.Electromagnetic opening, sucker and vacuum system conducting; Sucker starts absorption.Preset numerical value when suction cup portion vacuum pressure switch detects that pressure reaches, vacuum pressure switch provides signal, and workpiece possesses lifting condition.
2, promote
Promote and adopt optical axis guiding, belt brake variable-frequency motor drives, rack circle transmission
Vacuum pressure reaches vacuum pressure switch and presets force value, and vacuum pressure switch provides lifting signal; PLC receives lifting signal, sends to lifting motor after processing; Motor is started working, and promotes suction cup carrier 14 by rack circle; After reaching a certain height, hoisting depth sensor detects sensor block, sends and promotes the signal that puts in place; Lifting motor quits work, and closes brake, makes suction cup carrier 14 keep lifting state.
3, walking
Walking adopts cold drawn square structural steel as track, and rack-and-gear drives roller transmission, and variable-frequency motor drives
Walking, operating principle is basic provides walking instruction with promoting by PLC, and variable-frequency motor is started working, and driven wheel drives walking dolly translation; Arrive after assigned address, translation position transduser provides and puts in place after signal, and translation dolly slows down and stops.
4, decline
Decline and promote identical
After translation dolly stops, providing signal to PLC, PLC sends suction cup carrier decline instruction, lifting motor reversion, and suction cup carrier declines, and decline detecting sensor obtains after signal, and lifting motor slows down and stops.
5, discharge
After decline puts in place, vacuum electromagnetic is switched to sucker and is communicated with station with atmosphere, and workpiece discharges
6, reset
After release, vacuum pressure switch does pressure check, and pressure is lower than setting numerical value, and manipulator is reset to the first step and waits for and carry signal (this signal can be provided by travel line, also can by manually providing) next time
7, circulation
More than action can periodical duty, until shut down.
Main advantage of the present utility model is:
A, saving manpower---originally needed the sheet material carrying loading and unloading of many people (being more than or equal to two people) operation, and can only need a people or not need to fulfil assignment in artificial situation now;
B, heavy lift---can easily complete the 500Kg that manually cannot complete and carry to the sheet material of 3t;
C, efficient---our the fastest carrying beat be 30 seconds once, and can 24 little work;
D, steadily---the suction cup carrier that multiple spot distributes, has avoided the problems such as bending in sheet material handling process;
E, easy care maintenance---adopt common variable-frequency motor to drive, be easy to maintenance and repair.
The above-mentioned description to embodiment is can understand and use the utility model for ease of those skilled in the art.Person skilled in the art obviously can easily make various amendments to these embodiment, and General Principle described herein is applied in other embodiment and needn't passes through performing creative labour.Therefore, the utility model is not limited to above-described embodiment, and those skilled in the art are according to announcement of the present utility model, and not departing from improvement and the amendment that the utility model category makes all should be within protection domain of the present utility model.
Claims (8)
1. the machinery of the automatic blanking for a short slab hand, comprise support, it is characterized in that: X-axis travel mechanism is set on described support, in described X-axis travel mechanism, y-axis shift actuation mechanism is set, in described y-axis shift actuation mechanism, Z axis travel mechanism is set, the bottom of described Z axis travel mechanism arranges suction cup carrier, and the first decline test rod and the second decline test rod are set in described suction cup carrier.
2. a kind of machinery of the automatic blanking for short slab hand according to claim 1, it is characterized in that: described y-axis shift actuation mechanism comprises line slideway, roller, gear, walking rack and Z axis frame, described gear, walking rack and roller interlock, described roller is arranged on guide rail, and described roller connects Z axis frame.
3. a kind of automatic blanking for short slab machinery hand according to claim 2, is characterized in that: described Z axis travel mechanism is arranged on Z axis frame, described Z axis travel mechanism by lifting beam, promote servomotor and realize and pumping.
4. according to a kind of machinery of the automatic blanking for the short slab hand one of claims 1 to 3 Suo Shu, it is characterized in that: sucker group is set in described suction cup carrier, described sucker group comprises rubber suction cups lip, sucker base plate, locating plate, locating piece and Duo Gan bindiny mechanism, the quantity of described locating piece and Duo Gan bindiny mechanism is respectively two, described Liang Geduo bar bindiny mechanism is connected on two locating pieces, described two locating pieces connected positioning plate respectively, described locating piece and Duo Gan bindiny mechanism are symmetrical arranged respectively centered by locating plate, described Duo Gan bindiny mechanism comprises movable block, be fixedly connected with piece, sliding connection block, adapter plate and sucker cover plate, the middle part of described movable block connects locating piece, the two-end part of described movable block is arranged on adapter plate by being fixedly connected with piece and sliding connection block respectively, sucker cover plate is set on described adapter plate, described rubber suction cups lip is fixed on sucker cover plate by sucker base plate.
5. a kind of machinery of the automatic blanking for short slab hand according to claim 4, is characterized in that: described two locating pieces are integral type structure.
6. a kind of machinery of the automatic blanking for short slab hand according to claim 5, is characterized in that: centered by described locating plate, between symmetrically arranged two sucker cover plates, rubber buffer bar is set.
7. a kind of automatic blanking for short slab machinery hand according to claim 6, is characterized in that: described in be fixedly connected with piece one end fixed orifice is set, the other end arranges fixed leg, described fixed orifice connects movable block, described fixed leg connection plate; One end of described sliding connection block arranges fixed orifice, and the other end arranges sliding eye, and described fixed orifice connects movable block, in described sliding eye, traveller is set, described traveller connection plate.
8. a kind of machinery of the automatic blanking for short slab hand according to claim 1, is characterized in that: the length of described short slab is 0.3m---6mm.
Priority Applications (1)
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CN201420094458.3U CN203740599U (en) | 2014-03-04 | 2014-03-04 | Automatic discharging mechanical arm for short plate |
Applications Claiming Priority (1)
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CN201420094458.3U CN203740599U (en) | 2014-03-04 | 2014-03-04 | Automatic discharging mechanical arm for short plate |
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CN203740599U true CN203740599U (en) | 2014-07-30 |
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CN201420094458.3U Expired - Fee Related CN203740599U (en) | 2014-03-04 | 2014-03-04 | Automatic discharging mechanical arm for short plate |
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