The content of the invention
The purpose of the present invention is:A kind of assembly method of intelligent toy vehicle is provided, intelligent toy vehicle production efficiency is improved
Simultaneously, it is ensured that the quality of production of intelligent toy vehicle.
To achieve the above object, the technical solution adopted by the present invention is:
A kind of assembly method of intelligent toy vehicle, comprises the following steps:
A, get the raw materials ready, toy vehicle wheels to be assembled, axletree be sent in wheel feed unit and axletree feed unit respectively,
Chassis and case member are sent on chassis feed unit and shell feed unit respectively;
B, wheel set assembling, the first charging aperture of the discharge end of wheel feed unit and pressure wheel order is connected, and by car
The discharge end of axle feed unit is connected with the charging aperture of pressure wheel order unit, wheel is sent to respectively in pressure wheel order unit
Axletree two ends, set first, second crimp head so that first, second crimp head is located at axletree respectively in pressure wheel order unit
The axletree two ends of feed unit, drive mechanism drives first, second crimp head to move towards and wheel is crimped on axletree;
C, vehicle assembling, set material delivery pipe so that material delivery pipe is obliquely installed, car in the discharging opening of pressure wheel order unit
Chassis feed unit and shell feed unit are located at vehicle assembly unit top, and be sent to for underbody whole by chassis feed unit
On car assembly unit, the wheel set for assembling is rolled on the chassis to vehicle assembly unit along delivery pipe;
Shell is sent to chassis top by shell feed unit, and electric screw driver, electric screw are set in vehicle assembly unit
Knife realizes the assembling to vehicle;
D, vehicle packaging, roll-over unit and rotary unit are set in the lower section of vehicle assembly unit, are distinguished using rotary unit
The headstock of vehicle is overturn to 90 °, the vehicle on vehicle assembly unit is sent on package mechanism using switching mechanism, utilized
Be encapsulated for vehicle by package mechanism;
After above-mentioned vehicle packaging is finished, repeat step A to D.
By above-mentioned technical proposal, the present invention has following technique effect:In the spare and accessory parts that intelligent toy vehicle is produced
Tire and axletree be directed respectively into wheel feed unit and axletree feed unit, wheel feed unit is by wheel to be assembled
Tire is sent in pressure wheel order unit, and be sent to axletree in pressure wheel order unit by axletree feed unit, using pressure wheel order
Unit finishes wheel set assembling, and the wheel set that will be assembled is sent on vehicle assemble mechanism, using chassis feed
Unit and shell feed unit by chassis and shell to delivering on vehicle assemble mechanism, using vehicle assemble mechanism top
With shell be assembled together chassis by the automatic screwdriver of setting, so that the assembling of vehicle is completed, assembly method automation
Degree is high, and assembly precision is high, and production efficiency is high.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
With reference to embodiment and specific embodiment, the present invention is further detailed explanation.
A kind of assembly method of intelligent toy vehicle, it is characterised in that:Comprise the following steps:
A, get the raw materials ready, toy vehicle wheels to be assembled, axletree are sent to wheel feed unit 10 and axletree feed unit respectively
In 30, chassis and case member are sent on chassis feed unit and shell feed unit respectively;
B, wheel set assembling, the discharge end of wheel feed unit 10 is connected with the charging aperture of pressure wheel order unit 20, and
The discharge end of axletree feed unit 30 is connected with the charging aperture of pressure wheel order unit 20, wheel is sent to wheel crimping respectively
Axletree two ends on unit 20, set first, second crimp head 21,22 in pressure wheel order unit 20 so that first, second pressure
Respectively positioned at the axletree two ends of axletree feed unit 30, drive mechanism drives first, second crimp head 21,22 phases to joint 21,22
It is crimped on axletree to movement and by wheel;
C, vehicle assembling, set material delivery pipe 24 so that material delivery pipe 24 is inclined in the discharging opening of pressure wheel order unit 20
Set, chassis feed unit and shell feed unit are located at the top of vehicle assembly unit 50, chassis feed unit is by car
Bottom is sent on vehicle assembly unit 50, and the wheel set for assembling is rolled to vehicle assembly unit 50 along delivery pipe 24
On chassis;
Shell is sent to chassis top by shell feed unit, and electric screw driver, electronic spiral shell are set in vehicle assembly unit 50
Silk knife realizes the assembling to vehicle;
D, vehicle packaging, set roll-over unit and rotary unit, using rotary unit point in the lower section of vehicle assembly unit 50
The headstock of vehicle is not overturn to 90 °, the vehicle on vehicle assembly unit 50 is sent on package mechanism using switching mechanism,
Vehicle is encapsulated using package mechanism.
After above-mentioned vehicle packaging is finished, repeat step A to D.
Tire and axletree in the spare and accessory parts that intelligent toy vehicle is produced be directed respectively into wheel feed unit 10 and
In axletree feed unit 30, be sent to tire to be assembled in pressure wheel order unit 20 by wheel feed unit 10, axletree feed
Be sent to axletree in pressure wheel order unit 20 by unit 30, is finished wheel set assembling using pressure wheel order unit 20, and will
The wheel set for assembling is sent on vehicle assemble mechanism, using chassis feed unit and shell feed unit by underbody
The automatic screwdriver that disk and shell are set to delivering on vehicle assemble mechanism, using the top of vehicle assembly unit 50 is by chassis
It is assembled together with shell, so as to complete the assembling of vehicle, the system automation degree is high, and assembly precision is high, and production efficiency is high.
After vehicle production is finished, the headstock of vehicle is overturn to 90 ° respectively using rotary unit, will be whole using switching mechanism
Vehicle on car assembly unit 50 is sent on package mechanism, is encapsulated vehicle using package mechanism.
As further preferred scheme of the invention, wheel alignment unit is provided with the vehicle assembly unit 50,
Vehicle assembly unit is arranged on roll-over unit, and roll-over unit is arranged on rotating unit;
In above-described embodiment, using the wheel alignment unit on vehicle assembly unit 50, so as to implement to determine wheel to be assembled
Position, after vehicle assembling is finished, drives roll-over unit to act, so as to change the dolly of vehicle assembly unit 50 using rotating unit
Direction, and roll-over unit is utilized, so as to vehicle is overturn to vehicle package mechanism, above-mentioned unit resets, so that complete
Into the assembling of next intelligent carriage.
The wheel feed unit 10 includes vibrating tray 11, and the vibrating tray 11 is provided with inclination stock guide 111, institute
The low side composition discharging opening for inclining stock guide 111 is stated, the low side lower section for inclining stock guide 111 is provided with tire vibration disk 12, institute
The discharging opening for stating tire vibration disk 12 is provided with discharge nozzle 13, and the pipe range direction of the discharge nozzle 13 is in tilted layout, discharge nozzle 13
Low side and pressure wheel order unit 20 be connected, the tire vibration disk 12 is provided with two;
To delivering in vibrating tray 11, uniformly be scattered tire the wheel that will be processed to tire vibration disk 12 by vibrating tray 11
Interior, tire vibration disk 12 is singly derived from discharge nozzle 13 by single tire is neat, and above-mentioned unsteadiness of wheels disk 12 sets
Two are equipped with, above-mentioned discharge nozzle 13 is also correspondingly arranged on two, so as to two wheels are sent into pressure wheel order unit respectively
On 20, two wheels are crimped on axletree using pressure wheel order unit 20.
The pressure wheel order unit 20 includes first, second crimp head 21,22,21,22 points of first, second crimp head
Be not connected with drive mechanism, the discharge nozzle 13 be located at first, second crimp head 21,22 front end, drive mechanism drive first,
Second crimp head 21,22 is relatively moved or away from being provided with axletree charging ram 23, car between first, second crimp head 21,22
Axle charging ram 23 pushes to axletree between first, second crimp head 21,22;
After wheel delivery is finished, axletree is sent between first, second crimp head 21,22 using axletree charging ram 23, and
Wheel is sent to the region between first, second crimp head 21,22 by discharge nozzle 13, and drive mechanism drives first, second to crimp
First 21,22 relative movements, so as to tire to be assembled to the two ends of axletree charging ram 23.
The axletree charging ram 23 is slidably arranged between two guide pads 25, and the axletree feed unit 30 shakes including axletree
Moving plate 31, the discharge end of the axletree vibrating disk 31 is provided with passage 32, and the outlet of the passage 32 is arranged on guide pad
On 25, the area of absence between passage 32 and two guide pads 25 is connected, axletree pushes to first by the axletree charging ram 23,
Between second crimp head 21,22;
During actuating unit axle shaft charging ram 23 is slided along guide pad 25, so as to by the axletree in passage 32
Clamp, and be sent between first, second crimp head 21,22, so that using first, second crimp head 21,22 by pressure wheel
It is connected on axletree.
The front end of axletree charging ram 23 sets jagged 231, and the tube core of the passage 32 is same with the center of breach 231
Core, the top of breach 231 positioned at axletree charging ram 23 is provided with material-handling rod 232, and the front end of the material-handling rod 232 is arranged to curved arc
Shape structure, encloses in the circular configuration being coincide with axletree profile between the front end of material-handling rod 232 and breach 231.
For convenience of the clamping and positioning implemented to axletree, and during movement, it is to avoid axletree offsets, above-mentioned material folding
The border circular areas enclosed between bar 232 and breach 231, so as to implement the positioning clamping to axletree, and then facilitate the dress of wheel
Match somebody with somebody.
Region lower section between first, second crimp head 21,22 is provided with material delivery pipe 24, the material conveying
The discharge end of pipe 24 is connected with the charging aperture of vehicle assembly unit 50, and the vehicle assembly unit 50 includes vehicle support support plate 51,
Tire locating piece 52 is provided with the vehicle support support plate 51, dovetail groove 521, the ladder are provided with the tire locating piece 52
The flute length direction of shape groove 521 is vertical with the discharge end sensing of material delivery pipe 24, and the vehicle support support plate 51 is hinged and is arranged on branch
On frame and jointed shaft level, the jointed shaft one end away from vehicle support support plate 51 is provided with overturning oil cylinder 53, the overturning oil cylinder 53
The upper end of piston rod be hinged with the lower face of vehicle support support plate 51, the cylinder body of overturning oil cylinder 53 is fixed on rotation support plate 54,
Support plate 54 is rotated to be fixed on rotary oil cylinder 55;
The wheel set of above-mentioned assembling is sent on vehicle support support plate 51 by material delivery pipe 24, and slides onto tire positioning
In dovetail groove 521 on block 52, so as to avoid the random swing of wheel set, using overturning oil cylinder 53 and overturning oil cylinder 53,
So as to the convenient vehicle that will be assembled is to delivering in package mechanism.
The material delivery pipe 24 is in tilted layout, and the lower end of material delivery pipe 24 is provided with horizontal-extending pipeline section 241, is located at
The horizontal-extending pipeline section 241 of material delivery pipe 24 is provided with backgauge first 242, backgauge first 242 and driving with pipeline section junction is inclined
The tailpiece of the piston rod connection of cylinder 243, drive cylinder 243 drives backgauge first 242 to move up and down and stretch into or away from horizontal-extending pipe
The tube chamber of section 241;
Above-mentioned wheel set is sent away by the material delivery pipe 24 being in tilted layout, positioned at the horizontal-extending pipe of material delivery pipe 24
Section 241 and the backgauge first 242 for inclining pipeline section junction, when that need not assemble, so as to avoid arbitrarily moving down for wheel set, work as position
After the vehicle assembling of the upper end of vehicle support support plate 51 is finished, drive cylinder 243 drives backgauge first 242 to move down and away from horizontal-extending
The tube chamber of pipeline section 241, bus or train route assembly is rolled to vehicle support support plate 51 in the presence of self gravitation.
The discharge end of the discharge nozzle 13 is provided with locating piece 131, and the locating piece 131 is located at the discharge end of discharge nozzle 13
Top is arranged.
The tire vibration disk 12 is surrounded with step 121, and tire boss end to be conveyed and tyre surface ride upon respectively
On the table top of step 121.
Above-described is only the preferred embodiment of the present invention, it is noted that for one of ordinary skill in the art
For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention
Protection domain.