CN106736501A - A kind of assembly method of intelligent toy vehicle - Google Patents

A kind of assembly method of intelligent toy vehicle Download PDF

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Publication number
CN106736501A
CN106736501A CN201610998676.3A CN201610998676A CN106736501A CN 106736501 A CN106736501 A CN 106736501A CN 201610998676 A CN201610998676 A CN 201610998676A CN 106736501 A CN106736501 A CN 106736501A
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China
Prior art keywords
vehicle
unit
axletree
wheel
feed unit
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Granted
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CN201610998676.3A
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Chinese (zh)
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CN106736501B (en
Inventor
邹德元
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Guangdong Meizhi Educational Technology Co., Ltd.
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Wuhu Yiming Intellectual Property Consulting Co Ltd
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Priority to CN201610998676.3A priority Critical patent/CN106736501B/en
Publication of CN106736501A publication Critical patent/CN106736501A/en
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Publication of CN106736501B publication Critical patent/CN106736501B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Toys (AREA)

Abstract

The present invention relates to a kind of assembly method of intelligent toy vehicle, including wheel assemble mechanism, wheel feed unit is provided with wheel assemble mechanism, the discharge end of wheel feed unit is connected with pressure wheel order unit, wheel assemble mechanism also includes axletree feed unit, and the discharge end of axletree feed unit is connected with pressure wheel order unit;Assembly system also includes vehicle assemble mechanism, the feeding car shaft end of vehicle assemble mechanism is connected with the discharge end of wheel assemble mechanism, vehicle assemble mechanism includes vehicle assembly unit, and chassis feed unit and shell feed unit are provided with above vehicle assembly unit;The discharging opening of pressure wheel order unit is connected with the charging aperture of vehicle assembly unit, the wheel set that will be assembled is sent on vehicle assemble mechanism, by chassis and shell to delivering on vehicle assemble mechanism, chassis is assembled together with shell using automatic screwdriver, complete the assembling of vehicle, the assembly method high degree of automation, assembly precision is high, and production efficiency is high.

Description

A kind of assembly method of intelligent toy vehicle
Technical field
The present invention relates to toy production technical field, and in particular to a kind of assembly method of intelligent toy vehicle.
Background technology
There are many toy products in existing in the market, wherein toy car occupies the larger market share, with automation The development of control, existing toy car intelligence degree more and more higher, not only child like playing, some parents are also ready and child Play together.The structure of intelligent toy car is typically complex, generally comprises chassis, wheel, shell, is set on chassis Be equipped with electronic control module and power supply, therefore intelligent toy car is in practical set, it is more time-consuming, existing above-mentioned wheel with The assembling of the assembling of axletree, wheel and chassis, and chassis utilizes the mode of manual assembly, people with the assembling of shell mostly The mode that frock is matched somebody with somebody not only inefficiency, it is impossible to meet the demand in market, and manual assembly mode also exist assembling less than The phenomenon of position, the toy car for assembling is easy to damage.
The content of the invention
The purpose of the present invention is:A kind of assembly method of intelligent toy vehicle is provided, intelligent toy vehicle production efficiency is improved Simultaneously, it is ensured that the quality of production of intelligent toy vehicle.
To achieve the above object, the technical solution adopted by the present invention is:
A kind of assembly method of intelligent toy vehicle, comprises the following steps:
A, get the raw materials ready, toy vehicle wheels to be assembled, axletree be sent in wheel feed unit and axletree feed unit respectively, Chassis and case member are sent on chassis feed unit and shell feed unit respectively;
B, wheel set assembling, the first charging aperture of the discharge end of wheel feed unit and pressure wheel order is connected, and by car The discharge end of axle feed unit is connected with the charging aperture of pressure wheel order unit, wheel is sent to respectively in pressure wheel order unit Axletree two ends, set first, second crimp head so that first, second crimp head is located at axletree respectively in pressure wheel order unit The axletree two ends of feed unit, drive mechanism drives first, second crimp head to move towards and wheel is crimped on axletree;
C, vehicle assembling, set material delivery pipe so that material delivery pipe is obliquely installed, car in the discharging opening of pressure wheel order unit Chassis feed unit and shell feed unit are located at vehicle assembly unit top, and be sent to for underbody whole by chassis feed unit On car assembly unit, the wheel set for assembling is rolled on the chassis to vehicle assembly unit along delivery pipe;
Shell is sent to chassis top by shell feed unit, and electric screw driver, electric screw are set in vehicle assembly unit Knife realizes the assembling to vehicle;
D, vehicle packaging, roll-over unit and rotary unit are set in the lower section of vehicle assembly unit, are distinguished using rotary unit The headstock of vehicle is overturn to 90 °, the vehicle on vehicle assembly unit is sent on package mechanism using switching mechanism, utilized Be encapsulated for vehicle by package mechanism;
After above-mentioned vehicle packaging is finished, repeat step A to D.
By above-mentioned technical proposal, the present invention has following technique effect:In the spare and accessory parts that intelligent toy vehicle is produced Tire and axletree be directed respectively into wheel feed unit and axletree feed unit, wheel feed unit is by wheel to be assembled Tire is sent in pressure wheel order unit, and be sent to axletree in pressure wheel order unit by axletree feed unit, using pressure wheel order Unit finishes wheel set assembling, and the wheel set that will be assembled is sent on vehicle assemble mechanism, using chassis feed Unit and shell feed unit by chassis and shell to delivering on vehicle assemble mechanism, using vehicle assemble mechanism top With shell be assembled together chassis by the automatic screwdriver of setting, so that the assembling of vehicle is completed, assembly method automation Degree is high, and assembly precision is high, and production efficiency is high.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing The accompanying drawing to be used needed for having technology description is briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings;
Fig. 1 is the front view of the wheel assemble mechanism in the present invention;
Fig. 2 is the part-structure schematic diagram of the unsteadiness of wheels disk in the present invention;
Fig. 3 is the part-structure schematic diagram of discharge nozzle;
Fig. 4 and Fig. 5 are the two states schematic diagrames that pressure wheel order unit overlooks;
Fig. 6 is the front view of pressure wheel order unit;
Fig. 7 and Fig. 8 are the two states front views of vehicle assembly unit;
Fig. 9 is schematic flow sheet of the invention.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made Embodiment, belongs to the scope of protection of the invention.
With reference to embodiment and specific embodiment, the present invention is further detailed explanation.
A kind of assembly method of intelligent toy vehicle, it is characterised in that:Comprise the following steps:
A, get the raw materials ready, toy vehicle wheels to be assembled, axletree are sent to wheel feed unit 10 and axletree feed unit respectively In 30, chassis and case member are sent on chassis feed unit and shell feed unit respectively;
B, wheel set assembling, the discharge end of wheel feed unit 10 is connected with the charging aperture of pressure wheel order unit 20, and The discharge end of axletree feed unit 30 is connected with the charging aperture of pressure wheel order unit 20, wheel is sent to wheel crimping respectively Axletree two ends on unit 20, set first, second crimp head 21,22 in pressure wheel order unit 20 so that first, second pressure Respectively positioned at the axletree two ends of axletree feed unit 30, drive mechanism drives first, second crimp head 21,22 phases to joint 21,22 It is crimped on axletree to movement and by wheel;
C, vehicle assembling, set material delivery pipe 24 so that material delivery pipe 24 is inclined in the discharging opening of pressure wheel order unit 20 Set, chassis feed unit and shell feed unit are located at the top of vehicle assembly unit 50, chassis feed unit is by car Bottom is sent on vehicle assembly unit 50, and the wheel set for assembling is rolled to vehicle assembly unit 50 along delivery pipe 24 On chassis;
Shell is sent to chassis top by shell feed unit, and electric screw driver, electronic spiral shell are set in vehicle assembly unit 50 Silk knife realizes the assembling to vehicle;
D, vehicle packaging, set roll-over unit and rotary unit, using rotary unit point in the lower section of vehicle assembly unit 50 The headstock of vehicle is not overturn to 90 °, the vehicle on vehicle assembly unit 50 is sent on package mechanism using switching mechanism, Vehicle is encapsulated using package mechanism.
After above-mentioned vehicle packaging is finished, repeat step A to D.
Tire and axletree in the spare and accessory parts that intelligent toy vehicle is produced be directed respectively into wheel feed unit 10 and In axletree feed unit 30, be sent to tire to be assembled in pressure wheel order unit 20 by wheel feed unit 10, axletree feed Be sent to axletree in pressure wheel order unit 20 by unit 30, is finished wheel set assembling using pressure wheel order unit 20, and will The wheel set for assembling is sent on vehicle assemble mechanism, using chassis feed unit and shell feed unit by underbody The automatic screwdriver that disk and shell are set to delivering on vehicle assemble mechanism, using the top of vehicle assembly unit 50 is by chassis It is assembled together with shell, so as to complete the assembling of vehicle, the system automation degree is high, and assembly precision is high, and production efficiency is high.
After vehicle production is finished, the headstock of vehicle is overturn to 90 ° respectively using rotary unit, will be whole using switching mechanism Vehicle on car assembly unit 50 is sent on package mechanism, is encapsulated vehicle using package mechanism.
As further preferred scheme of the invention, wheel alignment unit is provided with the vehicle assembly unit 50, Vehicle assembly unit is arranged on roll-over unit, and roll-over unit is arranged on rotating unit;
In above-described embodiment, using the wheel alignment unit on vehicle assembly unit 50, so as to implement to determine wheel to be assembled Position, after vehicle assembling is finished, drives roll-over unit to act, so as to change the dolly of vehicle assembly unit 50 using rotating unit Direction, and roll-over unit is utilized, so as to vehicle is overturn to vehicle package mechanism, above-mentioned unit resets, so that complete Into the assembling of next intelligent carriage.
The wheel feed unit 10 includes vibrating tray 11, and the vibrating tray 11 is provided with inclination stock guide 111, institute The low side composition discharging opening for inclining stock guide 111 is stated, the low side lower section for inclining stock guide 111 is provided with tire vibration disk 12, institute The discharging opening for stating tire vibration disk 12 is provided with discharge nozzle 13, and the pipe range direction of the discharge nozzle 13 is in tilted layout, discharge nozzle 13 Low side and pressure wheel order unit 20 be connected, the tire vibration disk 12 is provided with two;
To delivering in vibrating tray 11, uniformly be scattered tire the wheel that will be processed to tire vibration disk 12 by vibrating tray 11 Interior, tire vibration disk 12 is singly derived from discharge nozzle 13 by single tire is neat, and above-mentioned unsteadiness of wheels disk 12 sets Two are equipped with, above-mentioned discharge nozzle 13 is also correspondingly arranged on two, so as to two wheels are sent into pressure wheel order unit respectively On 20, two wheels are crimped on axletree using pressure wheel order unit 20.
The pressure wheel order unit 20 includes first, second crimp head 21,22,21,22 points of first, second crimp head Be not connected with drive mechanism, the discharge nozzle 13 be located at first, second crimp head 21,22 front end, drive mechanism drive first, Second crimp head 21,22 is relatively moved or away from being provided with axletree charging ram 23, car between first, second crimp head 21,22 Axle charging ram 23 pushes to axletree between first, second crimp head 21,22;
After wheel delivery is finished, axletree is sent between first, second crimp head 21,22 using axletree charging ram 23, and Wheel is sent to the region between first, second crimp head 21,22 by discharge nozzle 13, and drive mechanism drives first, second to crimp First 21,22 relative movements, so as to tire to be assembled to the two ends of axletree charging ram 23.
The axletree charging ram 23 is slidably arranged between two guide pads 25, and the axletree feed unit 30 shakes including axletree Moving plate 31, the discharge end of the axletree vibrating disk 31 is provided with passage 32, and the outlet of the passage 32 is arranged on guide pad On 25, the area of absence between passage 32 and two guide pads 25 is connected, axletree pushes to first by the axletree charging ram 23, Between second crimp head 21,22;
During actuating unit axle shaft charging ram 23 is slided along guide pad 25, so as to by the axletree in passage 32 Clamp, and be sent between first, second crimp head 21,22, so that using first, second crimp head 21,22 by pressure wheel It is connected on axletree.
The front end of axletree charging ram 23 sets jagged 231, and the tube core of the passage 32 is same with the center of breach 231 Core, the top of breach 231 positioned at axletree charging ram 23 is provided with material-handling rod 232, and the front end of the material-handling rod 232 is arranged to curved arc Shape structure, encloses in the circular configuration being coincide with axletree profile between the front end of material-handling rod 232 and breach 231.
For convenience of the clamping and positioning implemented to axletree, and during movement, it is to avoid axletree offsets, above-mentioned material folding The border circular areas enclosed between bar 232 and breach 231, so as to implement the positioning clamping to axletree, and then facilitate the dress of wheel Match somebody with somebody.
Region lower section between first, second crimp head 21,22 is provided with material delivery pipe 24, the material conveying The discharge end of pipe 24 is connected with the charging aperture of vehicle assembly unit 50, and the vehicle assembly unit 50 includes vehicle support support plate 51, Tire locating piece 52 is provided with the vehicle support support plate 51, dovetail groove 521, the ladder are provided with the tire locating piece 52 The flute length direction of shape groove 521 is vertical with the discharge end sensing of material delivery pipe 24, and the vehicle support support plate 51 is hinged and is arranged on branch On frame and jointed shaft level, the jointed shaft one end away from vehicle support support plate 51 is provided with overturning oil cylinder 53, the overturning oil cylinder 53 The upper end of piston rod be hinged with the lower face of vehicle support support plate 51, the cylinder body of overturning oil cylinder 53 is fixed on rotation support plate 54, Support plate 54 is rotated to be fixed on rotary oil cylinder 55;
The wheel set of above-mentioned assembling is sent on vehicle support support plate 51 by material delivery pipe 24, and slides onto tire positioning In dovetail groove 521 on block 52, so as to avoid the random swing of wheel set, using overturning oil cylinder 53 and overturning oil cylinder 53, So as to the convenient vehicle that will be assembled is to delivering in package mechanism.
The material delivery pipe 24 is in tilted layout, and the lower end of material delivery pipe 24 is provided with horizontal-extending pipeline section 241, is located at The horizontal-extending pipeline section 241 of material delivery pipe 24 is provided with backgauge first 242, backgauge first 242 and driving with pipeline section junction is inclined The tailpiece of the piston rod connection of cylinder 243, drive cylinder 243 drives backgauge first 242 to move up and down and stretch into or away from horizontal-extending pipe The tube chamber of section 241;
Above-mentioned wheel set is sent away by the material delivery pipe 24 being in tilted layout, positioned at the horizontal-extending pipe of material delivery pipe 24 Section 241 and the backgauge first 242 for inclining pipeline section junction, when that need not assemble, so as to avoid arbitrarily moving down for wheel set, work as position After the vehicle assembling of the upper end of vehicle support support plate 51 is finished, drive cylinder 243 drives backgauge first 242 to move down and away from horizontal-extending The tube chamber of pipeline section 241, bus or train route assembly is rolled to vehicle support support plate 51 in the presence of self gravitation.
The discharge end of the discharge nozzle 13 is provided with locating piece 131, and the locating piece 131 is located at the discharge end of discharge nozzle 13 Top is arranged.
The tire vibration disk 12 is surrounded with step 121, and tire boss end to be conveyed and tyre surface ride upon respectively On the table top of step 121.
Above-described is only the preferred embodiment of the present invention, it is noted that for one of ordinary skill in the art For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention Protection domain.

Claims (9)

1. a kind of assembly method of intelligent toy vehicle, it is characterised in that:Comprise the following steps:
A, get the raw materials ready, toy vehicle wheels to be assembled, axletree are sent to wheel feed unit respectively(10)And axletree feed list Unit(30)Interior, chassis and case member are sent on chassis feed unit and shell feed unit respectively;
B, wheel set assembling, by wheel feed unit(10)Discharge end and pressure wheel order unit(20)Charging aperture connection, And by axletree feed unit(30)Discharge end and pressure wheel order unit(20)Charging aperture connection, wheel is sent to respectively Pressure wheel order unit(20)On axletree two ends, pressure wheel order unit(20)First, second crimp head of upper setting(21、22), So that first, second crimp head(21、22)Axletree feed unit is located at respectively(30)Axletree two ends, drive mechanism drives the First, the second crimp head(21、22)Move towards and wheel is crimped on axletree;
C, vehicle assembling, in pressure wheel order unit(20)Discharging opening set material delivery pipe(24)So that material delivery pipe (24)It is obliquely installed, chassis feed unit and shell feed unit are located at vehicle assembly unit(50)Top, chassis is supplied Underbody is sent to vehicle assembly unit by material unit(50)On, the wheel set for assembling is along delivery pipe(24)Roll to vehicle Assembly unit(50)On chassis on;
Shell is sent to chassis top by shell feed unit, in vehicle assembly unit(50)Electric screw driver is set, it is electronic Screwdriver realizes the assembling to vehicle;
D, vehicle packaging, in vehicle assembly unit(50)Lower section set roll-over unit and rotary unit, using rotary unit The headstock of vehicle is overturn to 90 ° respectively, using switching mechanism by vehicle assembly unit(50)On vehicle be sent to packing machine On structure, vehicle is encapsulated using package mechanism;
F, when above-mentioned vehicle packaging finish after, repeat step A to D.
2. the assembly method of intelligent toy vehicle according to claim 1, it is characterised in that:In the step A and step B, Wheel feed unit(10)Including vibrating tray(11), the vibrating tray(11)It is provided with inclination stock guide(111), it is described to incline Oblique stock guide(111)Low side constitute discharging opening, incline stock guide(111)Low side lower section be provided with tire vibration disk(12), The tire vibration disk(12)Discharging opening be provided with discharge nozzle(13), the discharge nozzle(13)Pipe range direction be in tilted layout, Discharge nozzle(13)Low side and pressure wheel order unit(20)Linking, the tire vibration disk(12)And discharge nozzle(13)The car of composition Wheel feed unit(10)Positioned at axletree feed unit(30)Discharge end both sides be provided with two.
3. the assembly method of intelligent toy vehicle according to claim 2, it is characterised in that:In the step B, discharge nozzle (13)Positioned at first, second crimp head(21、22)Front end, first, second crimp head(21、22)Between be provided with axletree pusher Bar(23), axletree charging ram(23)Axletree is pushed into first, second crimp head(21、22)Between.
4. the assembly method of intelligent toy vehicle according to claim 3, it is characterised in that:The axletree charging ram(23)It is sliding It is dynamic to be arranged on two guide pads(25)Between, the axletree feed unit(30)Including axletree vibrating disk(31), the axletree vibration Disk(31)Discharge end be provided with passage(32), the passage(32)Outlet be arranged on guide pad(25)On, passage (32)With two guide pads(25)Between area of absence connection, the axletree charging ram(23)Axletree is pushed to first, second Crimp head(21、22)Between.
5. the assembly method of intelligent toy vehicle according to claim 4, it is characterised in that:The axletree charging ram(23)Before End sets jagged(231), the passage(32)Tube core and breach(231)The same core in center, positioned at axletree charging ram (23)Breach(231)Top is provided with material-handling rod(232), the material-handling rod(232)Front end be arranged to curved arc structure, press from both sides Material bar(232)Front end and breach(231)Between enclose in axletree profile coincide circular configuration.
6. the assembly method of intelligent toy vehicle according to claim 5, it is characterised in that:The material delivery pipe(24)Position In first, second crimp head(21、22)Between region lower section set, the vehicle assembly unit(50)Including vehicle support support plate (51), the vehicle support support plate(51)On be provided with tire locating piece(52), the tire locating piece(52)On be provided with it is trapezoidal Groove(521), the dovetail groove(521)Flute length direction and material delivery pipe(24)Discharge end point to vertical, the vehicle support Support plate(51)It is hinged and is arranged on support and jointed shaft level, away from vehicle support support plate(51)Jointed shaft one end be provided with upset Oil cylinder(53), the overturning oil cylinder(53)Piston rod upper end and vehicle support support plate(51)Lower face be hinged, overturning oil cylinder (53)Cylinder body be fixed on rotation support plate(54)On, rotate support plate(54)It is fixed on rotary oil cylinder(55)On.
7. the assembly method of intelligent toy vehicle according to claim 6, it is characterised in that:In material conveying tube(24)Lower end It is provided with horizontal-extending pipeline section(241), positioned at material delivery pipe(24)Horizontal-extending pipeline section(241)With inclination pipeline section junction It is provided with backgauge head(242), backgauge head(242)With drive cylinder(243)Tailpiece of the piston rod connection, drive cylinder(243)Drive Backgauge head(242)Move up and down and stretch into or away from horizontal-extending pipeline section(241)Tube chamber.
8. the assembly method of intelligent toy vehicle according to claim 7, it is characterised in that:The discharge nozzle(13)Discharging End is provided with locating piece(131), the locating piece(131)Positioned at discharge nozzle(13)Discharge end top arrangement.
9. the assembly method of intelligent toy vehicle according to claim 3, it is characterised in that:In tire vibration disk(12)It surround It is provided with step(121), tire boss end to be conveyed and tyre surface ride upon step respectively(121)Table top on.
CN201610998676.3A 2016-11-14 2016-11-14 A kind of assembly method of intelligent toy vehicle Active CN106736501B (en)

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CN106736501B CN106736501B (en) 2018-07-10

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4193597A (en) * 1977-04-27 1980-03-18 Takara Co., Ltd. Combination vehicle and launcher toy assembly
CN85104961A (en) * 1985-06-29 1987-01-07 株式会社宝 The equipment that is used for assembling toy wheels
EP1129752A1 (en) * 2000-02-29 2001-09-05 épouse Fischer de Blanitza Ghislaine Veron Miniature vehicle model
KR100608481B1 (en) * 2004-10-08 2006-08-03 주식회사 동성기연 assembly unit using radiator assembly system
US8112858B2 (en) * 2007-01-12 2012-02-14 Jorge Ledesma Robles Method for transforming a container into an article
CN105344108A (en) * 2015-11-27 2016-02-24 上海大众汽车有限公司 Model car manufacturing method
CN105858110A (en) * 2016-06-07 2016-08-17 东莞市顺林模型礼品股份有限公司 Splicing detecting device for model wheels

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4193597A (en) * 1977-04-27 1980-03-18 Takara Co., Ltd. Combination vehicle and launcher toy assembly
CN85104961A (en) * 1985-06-29 1987-01-07 株式会社宝 The equipment that is used for assembling toy wheels
EP1129752A1 (en) * 2000-02-29 2001-09-05 épouse Fischer de Blanitza Ghislaine Veron Miniature vehicle model
KR100608481B1 (en) * 2004-10-08 2006-08-03 주식회사 동성기연 assembly unit using radiator assembly system
US8112858B2 (en) * 2007-01-12 2012-02-14 Jorge Ledesma Robles Method for transforming a container into an article
CN105344108A (en) * 2015-11-27 2016-02-24 上海大众汽车有限公司 Model car manufacturing method
CN105858110A (en) * 2016-06-07 2016-08-17 东莞市顺林模型礼品股份有限公司 Splicing detecting device for model wheels

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