Invention content
The purpose of the present invention is:A kind of assembly method of intelligent toy vehicle is provided, improves intelligent toy vehicle production efficiency
Simultaneously, it is ensured that the quality of production of intelligent toy vehicle.
To achieve the above object, the technical solution adopted by the present invention is:
A kind of assembly method of intelligent toy vehicle, includes the following steps:
A, it stocks up, toy vehicle wheels to be assembled, axle is sent to wheel feed unit respectively and axle supplies material list
In member, chassis and case member are sent to respectively on chassis feed unit and shell feed unit;
B, wheel set assembles, and the discharge end of wheel feed unit is connect with the feed inlet of pressure wheel order member, and
The discharge end of axle feed unit with the feed inlet of pressure wheel order member is connect, wheel is sent to pressure wheel order member respectively
On axle both ends, first, second crimp head is set in pressure wheel order member so that first, second crimp head is located at respectively
The axle both ends of axle feed unit, driving mechanism drive first, second crimp head to move towards and wheel is crimped on axle
On;
C, vehicle assembles, and sets material delivery pipe in the discharge port of pressure wheel order member so that material delivery pipe inclination is set
It puts, chassis feed unit and shell feed unit are located above vehicle assembly unit, and chassis feed unit leads underbody
It send to vehicle assembly unit, the wheel set assembled is rolled along delivery pipe to the chassis on vehicle assembly unit;
Shell is sent to above chassis by shell feed unit, and electric screw driver is set in vehicle assembly unit, electronic
Screwdriver realizes the assembling to vehicle;
D, vehicle is packed, and is set roll-over unit and rotary unit in the lower section of vehicle assembly unit, is utilized rotary unit
The headstock of vehicle is overturn to 90 ° respectively, the vehicle on vehicle assembly unit is sent on package mechanism using switching mechanism,
Vehicle is encapsulated using package mechanism;
After above-mentioned vehicle is packed, step A to D is repeated.
Through the above technical solutions, the present invention has following technique effect:In the spare and accessory parts that intelligent toy vehicle has been produced
Tire and axle be directed respectively into wheel feed unit and axle feed unit, wheel feed unit is by wheel to be assembled
Tire is sent in pressure wheel order member, and axle is sent in pressure wheel order member by axle feed unit, utilizes pressure wheel order
Member finishes wheel set assembling, and the wheel set assembled is sent on vehicle assemble mechanism, is fed using chassis
Unit and shell feed unit to sending to vehicle assemble mechanism, utilize chassis and shell above vehicle assemble mechanism
Chassis and shell are assembled together by the automatic screwdriver of setting, so as to complete the assembling of vehicle, assembly method automation
Degree is high, and assembly precision is high, and production efficiency is high.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without creative efforts
Embodiment shall fall within the protection scope of the present invention.
With reference to embodiment and specific embodiment, the present invention is described in further detail.
A kind of assembly method of intelligent toy vehicle, it is characterised in that:Include the following steps:
A, it stocks up, toy vehicle wheels to be assembled, axle is sent to wheel feed unit 10 respectively and axle is fed
In unit 30, chassis and case member are sent to respectively on chassis feed unit and shell feed unit;
B, wheel set assembles, and the discharge end of wheel feed unit 10 is connect with the feed inlet of pressure wheel order member 20,
And the discharge end of axle feed unit 30 with the feed inlet of pressure wheel order member 20 is connect, wheel is sent to wheel respectively
The axle both ends on unit 20 are crimped, first, second crimp head 21,22 is set in pressure wheel order member 20 so that first, the
Two crimp heads 21,22 respectively be located at axle feed unit 30 axle both ends, driving mechanism drive first, second crimp head 21,
22 move towards and wheel are crimped on axle;
C, vehicle assembles, and sets material delivery pipe 24 in the discharge port of pressure wheel order member 20 so that material delivery pipe 24
It is obliquely installed, chassis feed unit and shell feed unit are located at 50 top of vehicle assembly unit, chassis feed unit
Underbody is sent on vehicle assembly unit 50, the wheel set assembled is rolled along delivery pipe 24 to vehicle assembly unit 50
On chassis on;
Shell is sent to above chassis by shell feed unit, and electric screw driver, electricity are set in vehicle assembly unit 50
Dynamic screwdriver realizes the assembling to vehicle;
D, vehicle is packed, and roll-over unit and rotary unit are set in the lower section of vehicle assembly unit 50, single using rotation
Member respectively overturns the headstock of vehicle to 90 °, and the vehicle on vehicle assembly unit 50 is sent to packing machine using switching mechanism
On structure, vehicle is encapsulated using package mechanism.
After above-mentioned vehicle is packed, step A to D is repeated.
Tire and axle in the spare and accessory parts that intelligent toy vehicle has been produced be directed respectively into wheel feed unit 10 and
In axle feed unit 30, tire to be assembled is sent in pressure wheel order member 20 by wheel feed unit 10, axle feed
Axle is sent in pressure wheel order member 20 by unit 30, is finished wheel set assembling, and will using pressure wheel order member 20
The wheel set assembled is sent on vehicle assemble mechanism, using chassis feed unit and shell feed unit by underbody
Disk and shell are to sending to vehicle assemble mechanism, using the automatic screwdriver that 50 top of vehicle assembly unit is set by chassis
It is assembled together with shell, so as to complete the assembling of vehicle, the system automation degree is high, and assembly precision is high, and production efficiency is high.
After vehicle produces, the headstock of vehicle is overturn to 90 ° respectively using rotary unit, it will be whole using switching mechanism
Vehicle on vehicle assembly unit 50 is sent on package mechanism, is encapsulated vehicle using package mechanism.
As the further preferred embodiment of the present invention, wheel alignment unit is provided on the vehicle assembly unit 50,
Vehicle assembly unit is arranged on roll-over unit, and roll-over unit is arranged on rotating unit;
In above-described embodiment, using the wheel alignment unit on vehicle assembly unit 50, so as to implement to wheel to be assembled
Positioning, when vehicle assemble after, using rotating unit driving roll-over unit act, so as to change vehicle assembly unit 50
Trolley direction, and using roll-over unit, so as to overturning vehicle to vehicle package mechanism, above-mentioned each unit resets, from
And complete the assembling of next intelligent carriage.
The wheel feed unit 10 includes vibrating tray 11, and the vibrating tray 11, which is provided with, tilts stock guide 111, institute
The low side composition discharge port for tilting stock guide 111 is stated, tilts and is provided with tire vibration disk 12, institute below the low side of stock guide 111
The discharge port for stating tire vibration disk 12 is provided with discharge nozzle 13, and the pipe range direction of the discharge nozzle 13 is in tilted layout, discharge nozzle 13
Low side and pressure wheel order member 20 be connected, there are two the tire vibration disk 12 is set;
By the wheel processed to sending to vibrating tray 11, tire is uniformly scattered to tire vibration by vibrating tray 11
In disk 12, tire vibration disk 12 is singly exported from discharge nozzle 13 by single tire is neat, above-mentioned unsteadiness of wheels disk
There are two 12 settings, there are two above-mentioned discharge nozzle 13 is also correspondingly arranged, so as to which two wheels are sent to wheel crimping respectively
On unit 20, two wheels are crimped on axle using pressure wheel order member 20.
The pressure wheel order member 20 includes first, second crimp head 21,22,21,22 points of first, second crimp head
It not being connect with driving mechanism, the discharge nozzle 13 is located at the front end of first, second crimp head 21,22, driving mechanism driving first,
The relative movement or separate of second crimp head 21,22, axle charging ram 23, vehicle are provided between first, second crimp head 21,22
Axis charging ram 23 pushes to axle between first, second crimp head 21,22;
After wheel is sent, between axle is sent to first, second crimp head 21,22 using axle charging ram 23,
And wheel is sent to the region between first, second crimp head 21,22, driving mechanism driving first, second by discharge nozzle 13
Crimp head 21,22 relatively moves, so as to which tire to be assembled to the both ends of axle charging ram 23.
The axle charging ram 23 is slidably arranged between two guide pads 25, and the axle feed unit 30 shakes including axle
Moving plate 31, the discharge end of the axle vibrating disk 31 are provided with passage 32, and the outlet of the passage 32 is arranged on guide pad
On 25, the area of absence between passage 32 and two guide pads 25 connects, axle pushes to first by the axle charging ram 23,
Between second crimp head 21,22;
During actuating unit axle shaft charging ram 23 is slided along guide pad 25, thus will be in passage 32
Axle clamps, and is sent between first, second crimp head 21,22, so as to utilize first, second crimp head 21,22 by vehicle
Wheel is crimped on axle.
23 front end of the axle charging ram setting jagged 231, the center of the tube core and notch 231 of the passage 32 is same
Core, is provided with material-handling rod 232 above the notch 231 of axle charging ram 23, and the front end of the material-handling rod 232 is arranged to curved arc
Shape structure is enclosed between the front end of material-handling rod 232 and notch 231 in the circular configuration coincideing with axle profile.
For convenience of the clamping and positioning implemented to axle, and during movement, axle is avoided to deviate, above-mentioned material folding
The border circular areas enclosed between bar 232 and notch 231 so as to implement the positioning clamping to axle, and then facilitates the dress of wheel
Match.
Material delivery pipe 24, the material conveying are provided with below region between first, second crimp head 21,22
The discharge end of pipe 24 is connected with the feed inlet of vehicle assembly unit 50, and the vehicle assembly unit 50 includes vehicle support disk 51,
Tire locating piece 52 is provided on the vehicle support disk 51, dovetail groove 521, the ladder are provided on the tire locating piece 52
The flute length direction of shape slot 521 is vertical with the discharge end of material delivery pipe 24 direction, and the vehicle support disk 51 is hingedly arranged on branch
On frame and articulated shaft is horizontal, and articulated shaft one end far from vehicle support disk 51 is provided with overturning oil cylinder 53, the overturning oil cylinder 53
Piston rod upper end and the lower face of vehicle support disk 51 be hinged, the cylinder body of overturning oil cylinder 53 is fixed on rotation support plate 54,
Rotation support plate 54 is fixed on rotary oil cylinder 55;
The wheel set of above-mentioned assembling is sent to by material delivery pipe 24 on vehicle support disk 51, and slides onto tire
In dovetail groove 521 on locating piece 52, so as to avoid the random swing of wheel set, overturning oil cylinder 53 and overturning oil cylinder are utilized
53, so as to facilitate the vehicle that will be assembled to sending to package mechanism.
The material delivery pipe 24 is in tilted layout, and the lower end of material delivery pipe 24 is provided with horizontal-extending pipeline section 241, is located at
The horizontal-extending pipeline section 241 of material delivery pipe 24 is provided with backgauge head 242, backgauge head 242 and driving with tilting pipeline section junction
The tailpiece of the piston rod connection of cylinder 243, driving cylinder 243 drive backgauge head 242 to move up and down and stretch into or far from horizontal-extending pipe
The tube chamber of section 241;
Above-mentioned wheel set is sent away by the material delivery pipe 24 being in tilted layout, and the level positioned at material delivery pipe 24 is prolonged
Pipeline section 241 is stretched with tilting the backgauge head 242 of pipeline section junction, when that need not assemble, so as to avoid arbitrarily moving down for wheel set,
After being assembled positioned at the vehicle of 51 upper end of vehicle support disk, driving cylinder 243 drives backgauge head 242 to move down and far from horizontal
Extend the tube chamber of pipeline section 241, bus or train route assembly is rolled under the effect of gravity to vehicle support disk 51.
The discharge end of the discharge nozzle 13 is provided with locating piece 131, and the locating piece 131 is located at the discharge end of discharge nozzle 13
Top is arranged.
The tire vibration disk 12 is surrounded with step 121, and tire boss end to be conveyed and tyre surface ride upon respectively
On the table top of step 121.
What has been described above is only a preferred embodiment of the present invention, it is noted that for those of ordinary skill in the art
For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention
Protection domain.