CN106736501B - A kind of assembly method of intelligent toy vehicle - Google Patents

A kind of assembly method of intelligent toy vehicle Download PDF

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Publication number
CN106736501B
CN106736501B CN201610998676.3A CN201610998676A CN106736501B CN 106736501 B CN106736501 B CN 106736501B CN 201610998676 A CN201610998676 A CN 201610998676A CN 106736501 B CN106736501 B CN 106736501B
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China
Prior art keywords
vehicle
axle
wheel
unit
feed unit
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CN201610998676.3A
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CN106736501A (en
Inventor
邹德元
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Guangdong Meizhi Educational Technology Co., Ltd.
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Shantou Mz Model Co Ltd
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Priority to CN201610998676.3A priority Critical patent/CN106736501B/en
Publication of CN106736501A publication Critical patent/CN106736501A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Toys (AREA)

Abstract

The present invention relates to a kind of assembly methods of intelligent toy vehicle, including wheel assemble mechanism, wheel feed unit is provided on wheel assemble mechanism, the discharge end of wheel feed unit is connected with pressure wheel order member, wheel assemble mechanism further includes axle feed unit, and the discharge end of axle feed unit is connected with pressure wheel order member;Assembly system further includes vehicle assemble mechanism, the feeding car shaft end of vehicle assemble mechanism is connected with the discharge end of wheel assemble mechanism, vehicle assemble mechanism includes vehicle assembly unit, and chassis feed unit and shell feed unit are provided with above vehicle assembly unit;The discharge port of pressure wheel order member is connected with the feed inlet of vehicle assembly unit, the wheel set assembled is sent on vehicle assemble mechanism, by chassis and shell to sending to vehicle assemble mechanism, chassis and shell are assembled together using automatic screwdriver, complete the assembling of vehicle, the assembly method high degree of automation, assembly precision is high, and production efficiency is high.

Description

A kind of assembly method of intelligent toy vehicle
Technical field
The present invention relates to toy production technical fields, and in particular to a kind of assembly method of intelligent toy vehicle.
Background technology
Existing there are many toy products in the market, and wherein toy car occupies the larger market share, with automation The development of control, existing toy car intelligence degree is higher and higher, and not only child likes playing, some parents are also ready and child It plays together.The structure of intelligent toy car is generally complex, generally comprises chassis, wheel, shell, is set on chassis Be equipped with electronic control module and power supply, therefore intelligent toy car is in practical set, it is more time-consuming, existing above-mentioned wheel with The assembling of the assembling of axle, wheel and chassis and the assembling of chassis and shell utilize the mode of manual assembly, people mostly The mode that tooling is matched not only inefficiency, can not meet the needs of market, and the mode of manual assembly also exist assembling less than The phenomenon that position, the toy car assembled is easy to damage.
Invention content
The purpose of the present invention is:A kind of assembly method of intelligent toy vehicle is provided, improves intelligent toy vehicle production efficiency Simultaneously, it is ensured that the quality of production of intelligent toy vehicle.
To achieve the above object, the technical solution adopted by the present invention is:
A kind of assembly method of intelligent toy vehicle, includes the following steps:
A, it stocks up, toy vehicle wheels to be assembled, axle is sent to wheel feed unit respectively and axle supplies material list In member, chassis and case member are sent to respectively on chassis feed unit and shell feed unit;
B, wheel set assembles, and the discharge end of wheel feed unit is connect with the feed inlet of pressure wheel order member, and The discharge end of axle feed unit with the feed inlet of pressure wheel order member is connect, wheel is sent to pressure wheel order member respectively On axle both ends, first, second crimp head is set in pressure wheel order member so that first, second crimp head is located at respectively The axle both ends of axle feed unit, driving mechanism drive first, second crimp head to move towards and wheel is crimped on axle On;
C, vehicle assembles, and sets material delivery pipe in the discharge port of pressure wheel order member so that material delivery pipe inclination is set It puts, chassis feed unit and shell feed unit are located above vehicle assembly unit, and chassis feed unit leads underbody It send to vehicle assembly unit, the wheel set assembled is rolled along delivery pipe to the chassis on vehicle assembly unit;
Shell is sent to above chassis by shell feed unit, and electric screw driver is set in vehicle assembly unit, electronic Screwdriver realizes the assembling to vehicle;
D, vehicle is packed, and is set roll-over unit and rotary unit in the lower section of vehicle assembly unit, is utilized rotary unit The headstock of vehicle is overturn to 90 ° respectively, the vehicle on vehicle assembly unit is sent on package mechanism using switching mechanism, Vehicle is encapsulated using package mechanism;
After above-mentioned vehicle is packed, step A to D is repeated.
Through the above technical solutions, the present invention has following technique effect:In the spare and accessory parts that intelligent toy vehicle has been produced Tire and axle be directed respectively into wheel feed unit and axle feed unit, wheel feed unit is by wheel to be assembled Tire is sent in pressure wheel order member, and axle is sent in pressure wheel order member by axle feed unit, utilizes pressure wheel order Member finishes wheel set assembling, and the wheel set assembled is sent on vehicle assemble mechanism, is fed using chassis Unit and shell feed unit to sending to vehicle assemble mechanism, utilize chassis and shell above vehicle assemble mechanism Chassis and shell are assembled together by the automatic screwdriver of setting, so as to complete the assembling of vehicle, assembly method automation Degree is high, and assembly precision is high, and production efficiency is high.
Description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, to embodiment or will show below There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention, for those of ordinary skill in the art, without creative efforts, can be with Other attached drawings are obtained according to these attached drawings;
Fig. 1 is the front view of the wheel assemble mechanism in the present invention;
Fig. 2 is the part-structure schematic diagram of the unsteadiness of wheels disk in the present invention;
Fig. 3 is the part-structure schematic diagram of discharge nozzle;
Fig. 4 and Fig. 5 is the two states schematic diagram that pressure wheel order member is overlooked;
Fig. 6 is the front view of pressure wheel order member;
Fig. 7 and Fig. 8 is the two states front view of vehicle assembly unit;
Fig. 9 is the flow diagram of the present invention.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other without creative efforts Embodiment shall fall within the protection scope of the present invention.
With reference to embodiment and specific embodiment, the present invention is described in further detail.
A kind of assembly method of intelligent toy vehicle, it is characterised in that:Include the following steps:
A, it stocks up, toy vehicle wheels to be assembled, axle is sent to wheel feed unit 10 respectively and axle is fed In unit 30, chassis and case member are sent to respectively on chassis feed unit and shell feed unit;
B, wheel set assembles, and the discharge end of wheel feed unit 10 is connect with the feed inlet of pressure wheel order member 20, And the discharge end of axle feed unit 30 with the feed inlet of pressure wheel order member 20 is connect, wheel is sent to wheel respectively The axle both ends on unit 20 are crimped, first, second crimp head 21,22 is set in pressure wheel order member 20 so that first, the Two crimp heads 21,22 respectively be located at axle feed unit 30 axle both ends, driving mechanism drive first, second crimp head 21, 22 move towards and wheel are crimped on axle;
C, vehicle assembles, and sets material delivery pipe 24 in the discharge port of pressure wheel order member 20 so that material delivery pipe 24 It is obliquely installed, chassis feed unit and shell feed unit are located at 50 top of vehicle assembly unit, chassis feed unit Underbody is sent on vehicle assembly unit 50, the wheel set assembled is rolled along delivery pipe 24 to vehicle assembly unit 50 On chassis on;
Shell is sent to above chassis by shell feed unit, and electric screw driver, electricity are set in vehicle assembly unit 50 Dynamic screwdriver realizes the assembling to vehicle;
D, vehicle is packed, and roll-over unit and rotary unit are set in the lower section of vehicle assembly unit 50, single using rotation Member respectively overturns the headstock of vehicle to 90 °, and the vehicle on vehicle assembly unit 50 is sent to packing machine using switching mechanism On structure, vehicle is encapsulated using package mechanism.
After above-mentioned vehicle is packed, step A to D is repeated.
Tire and axle in the spare and accessory parts that intelligent toy vehicle has been produced be directed respectively into wheel feed unit 10 and In axle feed unit 30, tire to be assembled is sent in pressure wheel order member 20 by wheel feed unit 10, axle feed Axle is sent in pressure wheel order member 20 by unit 30, is finished wheel set assembling, and will using pressure wheel order member 20 The wheel set assembled is sent on vehicle assemble mechanism, using chassis feed unit and shell feed unit by underbody Disk and shell are to sending to vehicle assemble mechanism, using the automatic screwdriver that 50 top of vehicle assembly unit is set by chassis It is assembled together with shell, so as to complete the assembling of vehicle, the system automation degree is high, and assembly precision is high, and production efficiency is high.
After vehicle produces, the headstock of vehicle is overturn to 90 ° respectively using rotary unit, it will be whole using switching mechanism Vehicle on vehicle assembly unit 50 is sent on package mechanism, is encapsulated vehicle using package mechanism.
As the further preferred embodiment of the present invention, wheel alignment unit is provided on the vehicle assembly unit 50, Vehicle assembly unit is arranged on roll-over unit, and roll-over unit is arranged on rotating unit;
In above-described embodiment, using the wheel alignment unit on vehicle assembly unit 50, so as to implement to wheel to be assembled Positioning, when vehicle assemble after, using rotating unit driving roll-over unit act, so as to change vehicle assembly unit 50 Trolley direction, and using roll-over unit, so as to overturning vehicle to vehicle package mechanism, above-mentioned each unit resets, from And complete the assembling of next intelligent carriage.
The wheel feed unit 10 includes vibrating tray 11, and the vibrating tray 11, which is provided with, tilts stock guide 111, institute The low side composition discharge port for tilting stock guide 111 is stated, tilts and is provided with tire vibration disk 12, institute below the low side of stock guide 111 The discharge port for stating tire vibration disk 12 is provided with discharge nozzle 13, and the pipe range direction of the discharge nozzle 13 is in tilted layout, discharge nozzle 13 Low side and pressure wheel order member 20 be connected, there are two the tire vibration disk 12 is set;
By the wheel processed to sending to vibrating tray 11, tire is uniformly scattered to tire vibration by vibrating tray 11 In disk 12, tire vibration disk 12 is singly exported from discharge nozzle 13 by single tire is neat, above-mentioned unsteadiness of wheels disk There are two 12 settings, there are two above-mentioned discharge nozzle 13 is also correspondingly arranged, so as to which two wheels are sent to wheel crimping respectively On unit 20, two wheels are crimped on axle using pressure wheel order member 20.
The pressure wheel order member 20 includes first, second crimp head 21,22,21,22 points of first, second crimp head It not being connect with driving mechanism, the discharge nozzle 13 is located at the front end of first, second crimp head 21,22, driving mechanism driving first, The relative movement or separate of second crimp head 21,22, axle charging ram 23, vehicle are provided between first, second crimp head 21,22 Axis charging ram 23 pushes to axle between first, second crimp head 21,22;
After wheel is sent, between axle is sent to first, second crimp head 21,22 using axle charging ram 23, And wheel is sent to the region between first, second crimp head 21,22, driving mechanism driving first, second by discharge nozzle 13 Crimp head 21,22 relatively moves, so as to which tire to be assembled to the both ends of axle charging ram 23.
The axle charging ram 23 is slidably arranged between two guide pads 25, and the axle feed unit 30 shakes including axle Moving plate 31, the discharge end of the axle vibrating disk 31 are provided with passage 32, and the outlet of the passage 32 is arranged on guide pad On 25, the area of absence between passage 32 and two guide pads 25 connects, axle pushes to first by the axle charging ram 23, Between second crimp head 21,22;
During actuating unit axle shaft charging ram 23 is slided along guide pad 25, thus will be in passage 32 Axle clamps, and is sent between first, second crimp head 21,22, so as to utilize first, second crimp head 21,22 by vehicle Wheel is crimped on axle.
23 front end of the axle charging ram setting jagged 231, the center of the tube core and notch 231 of the passage 32 is same Core, is provided with material-handling rod 232 above the notch 231 of axle charging ram 23, and the front end of the material-handling rod 232 is arranged to curved arc Shape structure is enclosed between the front end of material-handling rod 232 and notch 231 in the circular configuration coincideing with axle profile.
For convenience of the clamping and positioning implemented to axle, and during movement, axle is avoided to deviate, above-mentioned material folding The border circular areas enclosed between bar 232 and notch 231 so as to implement the positioning clamping to axle, and then facilitates the dress of wheel Match.
Material delivery pipe 24, the material conveying are provided with below region between first, second crimp head 21,22 The discharge end of pipe 24 is connected with the feed inlet of vehicle assembly unit 50, and the vehicle assembly unit 50 includes vehicle support disk 51, Tire locating piece 52 is provided on the vehicle support disk 51, dovetail groove 521, the ladder are provided on the tire locating piece 52 The flute length direction of shape slot 521 is vertical with the discharge end of material delivery pipe 24 direction, and the vehicle support disk 51 is hingedly arranged on branch On frame and articulated shaft is horizontal, and articulated shaft one end far from vehicle support disk 51 is provided with overturning oil cylinder 53, the overturning oil cylinder 53 Piston rod upper end and the lower face of vehicle support disk 51 be hinged, the cylinder body of overturning oil cylinder 53 is fixed on rotation support plate 54, Rotation support plate 54 is fixed on rotary oil cylinder 55;
The wheel set of above-mentioned assembling is sent to by material delivery pipe 24 on vehicle support disk 51, and slides onto tire In dovetail groove 521 on locating piece 52, so as to avoid the random swing of wheel set, overturning oil cylinder 53 and overturning oil cylinder are utilized 53, so as to facilitate the vehicle that will be assembled to sending to package mechanism.
The material delivery pipe 24 is in tilted layout, and the lower end of material delivery pipe 24 is provided with horizontal-extending pipeline section 241, is located at The horizontal-extending pipeline section 241 of material delivery pipe 24 is provided with backgauge head 242, backgauge head 242 and driving with tilting pipeline section junction The tailpiece of the piston rod connection of cylinder 243, driving cylinder 243 drive backgauge head 242 to move up and down and stretch into or far from horizontal-extending pipe The tube chamber of section 241;
Above-mentioned wheel set is sent away by the material delivery pipe 24 being in tilted layout, and the level positioned at material delivery pipe 24 is prolonged Pipeline section 241 is stretched with tilting the backgauge head 242 of pipeline section junction, when that need not assemble, so as to avoid arbitrarily moving down for wheel set, After being assembled positioned at the vehicle of 51 upper end of vehicle support disk, driving cylinder 243 drives backgauge head 242 to move down and far from horizontal Extend the tube chamber of pipeline section 241, bus or train route assembly is rolled under the effect of gravity to vehicle support disk 51.
The discharge end of the discharge nozzle 13 is provided with locating piece 131, and the locating piece 131 is located at the discharge end of discharge nozzle 13 Top is arranged.
The tire vibration disk 12 is surrounded with step 121, and tire boss end to be conveyed and tyre surface ride upon respectively On the table top of step 121.
What has been described above is only a preferred embodiment of the present invention, it is noted that for those of ordinary skill in the art For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention Protection domain.

Claims (4)

1. a kind of assembly method of intelligent toy vehicle, it is characterised in that:Include the following steps:
A, it stocks up, toy vehicle wheels to be assembled, axle is sent to wheel feed unit (10) respectively and axle supplies material list In first (30), chassis and case member are sent to respectively on chassis feed unit and shell feed unit;
B, wheel set assembles, and the discharge end of wheel feed unit (10) is connect with the feed inlet of pressure wheel order first (20), And the discharge end of axle feed unit (30) with the feed inlet of pressure wheel order first (20) is connect, wheel is sent to respectively Axle both ends in pressure wheel order member (20) set first, second crimp head (21,22) in pressure wheel order first (20), So that first, second crimp head (21,22) is located at the axle both ends of axle feed unit (30), driving mechanism driving the respectively First, the second crimp head (21,22) moves towards and wheel is crimped on axle;
C, vehicle assembles, in the discharge port setting material delivery pipe (24) of pressure wheel order first (20) so that material delivery pipe (24) it is obliquely installed, chassis feed unit and shell feed unit are located above vehicle assembly unit (50), and chassis supplies Underbody is sent on vehicle assembly unit (50) by material unit, and the wheel set assembled is rolled along delivery pipe (24) to vehicle On chassis on assembly unit (50);
Shell is sent to above chassis by shell feed unit, and electric screw driver is set in vehicle assembly unit (50), electronic Screwdriver realizes the assembling to vehicle;
D, vehicle is packed, and is set roll-over unit and rotary unit in the lower section of vehicle assembly unit (50), is utilized rotary unit The headstock of vehicle is overturn to 90 ° respectively, the vehicle on vehicle assembly unit (50) is sent to packing machine using switching mechanism On structure, vehicle is encapsulated using package mechanism;
F, after above-mentioned vehicle is packed, step A to D is repeated;
In the step A and step B, wheel feed unit (10) includes vibrating tray (11), vibrating tray (11) setting There is inclination stock guide (111), the low side for tilting stock guide (111) forms discharge port, under the low side for tilting stock guide (111) Side is provided with tire vibration disk (12), and the discharge port of the tire vibration disk (12) is provided with discharge nozzle (13), the discharge nozzle (13) pipe range direction is in tilted layout, and the low side of discharge nozzle (13) is connected with pressure wheel order first (20), the tire vibration disk (12) and the wheel feed unit (10) of discharge nozzle (13) composition is provided with positioned at the discharge end both sides of axle feed unit (30) Two;
In the step B, discharge nozzle (13) is positioned at the front end of first, second crimp head (21,22), first, second crimp head Be provided with axle charging ram (23) between (21,22), axle charging ram (23) by axle push to first, second crimp head (21, 22) between;
The axle charging ram (23) is slidably arranged between two guide pads (25), and the axle feed unit (30) is including axle Vibrating disk (31), the discharge end of the axle vibrating disk (31) are provided with passage (32), and the outlet of the passage (32) is set It puts on guide pad (25), the area of absence between passage (32) and two guide pads (25) connects, the axle charging ram (23) axle is pushed between first, second crimp head (21,22);
Axle charging ram (23) front end sets jagged (231), in the tube core of the passage (32) and notch (231) Heart same core is provided with material-handling rod (232) above the notch (231) of axle charging ram (23), before the material-handling rod (232) End is arranged to curved arc structure, is enclosed between the front end of material-handling rod (232) and notch (231) in the circle coincideing with axle profile Structure;
The material delivery pipe (24) is set below the region between first, second crimp head (21,22), the vehicle dress Include vehicle support disk (51) with unit (50), tire locating piece (52), the wheel are provided on the vehicle support disk (51) Dovetail groove (521), the flute length direction of the dovetail groove (521) and going out for material delivery pipe (24) are provided on tire locating piece (52) Expect that end is directed toward vertically, the vehicle support disk (51) is hingedly arranged on stent and articulated shaft is horizontal, far from vehicle support disk (51) articulated shaft one end is provided with overturning oil cylinder (53), upper end and the vehicle support disk of the piston rod of the overturning oil cylinder (53) (51) lower face is hinged, and the cylinder body of overturning oil cylinder (53) is fixed on rotation support plate (54), and rotation support plate (54) is fixed on rotation Turn on oil cylinder (55).
2. the assembly method of intelligent toy vehicle according to claim 1, it is characterised in that:In the lower end of material conveying tube (24) Horizontal-extending pipeline section (241) is provided with, the horizontal-extending pipeline section (241) positioned at material delivery pipe (24) is with tilting pipeline section junction Backgauge head (242) is provided with, backgauge head (242) is connect with the tailpiece of the piston rod of driving cylinder (243), and driving cylinder (243) drives Backgauge head (242) move up and down and stretch into or far from horizontal-extending pipeline section (241) tube chamber.
3. the assembly method of intelligent toy vehicle according to claim 2, it is characterised in that:The discharging of the discharge nozzle (13) End is provided with locating piece (131), and the locating piece (131) is arranged above the discharge end of discharge nozzle (13).
4. the assembly method of intelligent toy vehicle according to claim 1, it is characterised in that:It is surround in tire vibration disk (12) Step (121) is provided with, tire boss end to be conveyed and tyre surface are ridden upon respectively on the table top of step (121).
CN201610998676.3A 2016-11-14 2016-11-14 A kind of assembly method of intelligent toy vehicle Active CN106736501B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4193597A (en) * 1977-04-27 1980-03-18 Takara Co., Ltd. Combination vehicle and launcher toy assembly
CN85104961A (en) * 1985-06-29 1987-01-07 株式会社宝 The equipment that is used for assembling toy wheels
EP1129752A1 (en) * 2000-02-29 2001-09-05 épouse Fischer de Blanitza Ghislaine Veron Miniature vehicle model
US8112858B2 (en) * 2007-01-12 2012-02-14 Jorge Ledesma Robles Method for transforming a container into an article
CN105344108A (en) * 2015-11-27 2016-02-24 上海大众汽车有限公司 Model car manufacturing method
CN105858110A (en) * 2016-06-07 2016-08-17 东莞市顺林模型礼品股份有限公司 Splicing detecting device for model wheels

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100608481B1 (en) * 2004-10-08 2006-08-03 주식회사 동성기연 assembly unit using radiator assembly system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4193597A (en) * 1977-04-27 1980-03-18 Takara Co., Ltd. Combination vehicle and launcher toy assembly
CN85104961A (en) * 1985-06-29 1987-01-07 株式会社宝 The equipment that is used for assembling toy wheels
EP1129752A1 (en) * 2000-02-29 2001-09-05 épouse Fischer de Blanitza Ghislaine Veron Miniature vehicle model
US8112858B2 (en) * 2007-01-12 2012-02-14 Jorge Ledesma Robles Method for transforming a container into an article
CN105344108A (en) * 2015-11-27 2016-02-24 上海大众汽车有限公司 Model car manufacturing method
CN105858110A (en) * 2016-06-07 2016-08-17 东莞市顺林模型礼品股份有限公司 Splicing detecting device for model wheels

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Address after: 515834 Industrial Zone, upper Lane Village, Lian Shang Town, Chenghai District, Shantou, Guangdong

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Address after: 515800 Lianshang Town Lane Village Industrial Zone, Chenghai District, Shantou City, Guangdong Province

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Address before: 515834 Industrial Zone, upper Lane Village, Lian Shang Town, Chenghai District, Shantou, Guangdong

Patentee before: SHANTOU MZ MODEL CO., LTD.