CN106733738B - Solar cell panel burr detection device - Google Patents

Solar cell panel burr detection device Download PDF

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Publication number
CN106733738B
CN106733738B CN201710164101.6A CN201710164101A CN106733738B CN 106733738 B CN106733738 B CN 106733738B CN 201710164101 A CN201710164101 A CN 201710164101A CN 106733738 B CN106733738 B CN 106733738B
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CN
China
Prior art keywords
conveyer belt
displacement sensor
conveying belts
contact displacement
solar cell
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CN201710164101.6A
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Chinese (zh)
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CN106733738A (en
Inventor
孙铁囤
姚伟忠
汤平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changzhou EGing Photovoltaic Technology Co Ltd
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Changzhou EGing Photovoltaic Technology Co Ltd
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Priority to CN201710164101.6A priority Critical patent/CN106733738B/en
Publication of CN106733738A publication Critical patent/CN106733738A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2301/00Sorting according to destination
    • B07C2301/0008Electronic Devices, e.g. keyboard, displays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C2037/90Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/34Electrical apparatus, e.g. sparking plugs or parts thereof
    • B29L2031/3468Batteries, accumulators or fuel cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Manipulator (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention provides a solar cell panel burr detection device which comprises two conveying belts, a detection assembly, a rotation assembly and a grabbing assembly, wherein the two conveying belts are arranged in parallel, an infrared sensor is arranged between the two conveying belts and is arranged below the conveying belts, the detection assembly comprises a sensing rod, a contact displacement sensor and a controller, the sensing rod, the contact displacement sensor and the controller are symmetrically arranged on the outer sides of the two conveying belts, the sensing rod is vertically arranged with the conveying belts, one end, far away from the conveying belts, of the sensing rod is connected with the contact displacement sensor, the rotation assembly comprises a sucker, the sucker is arranged between the two conveying belts, the sucker is arranged below the conveying belts, the grabbing assembly comprises a manipulator, and the manipulator is arranged above the conveying belts. According to the burr detection device for the solar cell panel, provided by the invention, the detection assembly, the rotation assembly and the grabbing assembly are adopted to detect whether burrs exist on four sides of the solar cell panel, and the detected qualified products and unqualified products are distinguished, so that automation is realized, convenience and rapidness are realized, and the production efficiency is ensured.

Description

Solar cell panel burr detection device
Technical Field
The invention relates to the technical field of solar panels, in particular to a burr detection device for a solar panel.
Background
In the prior art, a laid solar cell is placed in a laminating machine, air in a component is pumped out through vacuumizing, then EVA is heated to melt, the cell, glass and a backboard are bonded together, and the component is taken out after cooling. Since the EVA is melted and then is extended outward by pressure to form burrs during lamination, burrs should be cut off after lamination. However, due to various reasons, the burrs of the solar cell panel are not cut or cut thoroughly, so that the framing of subsequent products is affected, and the production efficiency is affected.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: in order to overcome the defect that the burr of the solar panel is missed to cut or is not thoroughly cut in the prior art, the invention provides a burr detection device for the solar panel.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides a solar cell panel deckle edge detection device, includes two conveyer belts of parallel arrangement, detection component, rotating assembly and snatchs the subassembly, two be equipped with infrared sensor between the conveyer belt, infrared sensor locates the conveyer belt below, detection component is including the symmetry setting two the induction rod in the conveyer belt outside, contact displacement sensor and controller, the induction rod with the conveyer belt sets up perpendicularly, the induction rod is kept away from the one end of conveyer belt with contact displacement sensor connects, be equipped with on the contact displacement sensor and be used for the drive contact displacement sensor follows the first drive arrangement that conveyer belt length direction removed, rotating assembly includes the sucking disc, the sucking disc is located two between the conveyer belt, the sucking disc is located the conveyer belt below, be equipped with on the sucking disc and be used for the drive the sucking disc is close to or keep away from the second actuating mechanism of conveyer belt, be equipped with on the sucking disc and be used for the drive the rotatory third actuating mechanism of sucking disc, snatch the subassembly includes the manipulator, the manipulator is located on the conveyer belt, be equipped with on the manipulator and move the mechanism with three-dimensional displacement sensor and three-dimensional motion control circuit.
The conveyer belt is used for flowing the solar cell panel that has cut the deckle edge down one process, the infrared sensor is used for responding to the solar cell panel on the conveyer belt, under the state that infrared sensor sensed solar cell panel, the conveyer belt stops flowing, the sucking disc is used for holding the solar cell panel bottom, prevent solar cell panel removal, second actuating mechanism is used for driving the sucking disc and supports and establish in solar cell panel bottom, third actuating mechanism is used for sucking the solar cell panel back with the sucking disc and rotates 90, the induction rod is used for supporting and establishes on the solar cell panel side, first actuating mechanism is used for driving the induction rod and moves along solar cell panel side at the uniform velocity, the induction rod is connected with contact displacement sensor, can produce axial displacement when induction rod and deckle edge contact, contact displacement sensor measures and carries the controller with the displacement that contact displacement sensor carried out, the controller is used for analyzing and calculating displacement variation and compares with the benchmark of predetermineeing, judge whether the deckle edge exists with the solar cell panel side, and control manipulator is used for carrying the battery that has finished detecting. Adopt detection component, rotating assembly and snatch the four sides that the subassembly detects solar cell panel and whether have the deckle edge, distinguish the qualified goods that detect with unqualified goods, realize automaticly, convenient and fast guarantees production efficiency.
Further, in order to make the sense rod scratch resistance when the deckle edge little, the sense rod is close to the one end of conveyer belt is the toper structure, toper structure working face with the plane that the conveyer belt is located is perpendicular, for detecting completely, prevents deckle edge and leak detection, toper structure width is greater than the thickness of waiting to detect solar cell panel.
The beneficial effects of the invention are as follows: according to the burr detection device for the solar cell panel, provided by the invention, the detection assembly, the rotation assembly and the grabbing assembly are adopted to detect whether burrs exist on four sides of the solar cell panel, and the detected qualified products and unqualified products are distinguished, so that automation is realized, convenience and rapidness are realized, and the production efficiency is ensured.
Drawings
The invention is further described below with reference to the drawings and examples.
Fig. 1 is a schematic structural view of a preferred embodiment of the present invention.
In the figure: 1. the device comprises a conveying belt, 2, an infrared sensor, 3, an induction rod, 4, a contact type displacement sensor, 5, a controller, 6, a sucker, 7 and a manipulator.
Detailed Description
The present invention will now be described in detail with reference to the accompanying drawings. The figure is a simplified schematic diagram illustrating the basic structure of the invention only by way of illustration, and therefore it shows only the constitution related to the invention.
As shown in fig. 1, the invention relates to a solar panel burr detection device, which comprises two conveying belts 1, a detection assembly, a rotation assembly and a grabbing assembly which are arranged in parallel, wherein an infrared sensor 2 is arranged between the two conveying belts 1, the infrared sensor 2 is arranged below the conveying belts 1, the detection assembly comprises an induction rod 3, a contact type displacement sensor 4 and a controller 5 which are symmetrically arranged at the outer sides of the two conveying belts 1, the induction rod 3 is vertically arranged with the conveying belts 1, one end of the induction rod 3, which is far away from the conveying belts 1, is connected with the contact type displacement sensor 4, a first driving device which is used for driving the contact type displacement sensor 4 to move along the length direction of the conveying belts 1 is arranged on the contact type displacement sensor 4, the first driving device comprises a servo motor and a sliding rail, the contact displacement sensor 4 is in sliding connection with the sliding rail, the servo motor drives the contact displacement sensor 4 to move back and forth along the sliding rail, the rotating assembly comprises a sucker 6, the sucker 6 is arranged between the two conveying belts 1, the sucker 6 is arranged below the conveying belts 1, a second driving mechanism for driving the sucker 6 to approach or separate from the conveying belts 1 is arranged on the sucker 6, the second driving mechanism is an air cylinder, the output end of the air cylinder is fixedly connected with the sucker 6, a third driving mechanism for driving the sucker 6 to rotate is arranged on the sucker 6, the third driving device comprises a motor and a belt pulley, the motor is in transmission connection with the belt pulley, the belt pulley is fixedly connected with the sucker 6, the grabbing assembly comprises a manipulator 7, the manipulator 7 is arranged above the conveying belts 1, the manipulator 7 is provided with a three-dimensional moving mechanism, and the contact type displacement sensor 4 and the three-dimensional moving mechanism are connected with the controller 5 through a circuit.
The induction rod 3 is close to one end of the conveyer belt 1 and is of a conical structure, the working face of the conical structure is perpendicular to the plane where the conveyer belt 1 is located, and the width of the conical structure is larger than the thickness of the solar cell panel to be detected.
Working principle:
when the solar panel moves to the upper side of the infrared sensor 2, the infrared sensor 2 transmits a signal to enable the conveyor belt 1 to stop moving when the solar panel moves to the upper side of the infrared sensor 2, the air cylinder drives the sucker 6 to rise to the bottom end of the solar panel, the sucker 6 sucks air to fix the solar panel, the two sensing rods 3 are abutted against two opposite side edges of the panel, the servo motor drives the contact displacement sensor 4 to move, the top end of the sensing rod 3 slides across the side edge of the panel, the contact displacement sensor 4 measures the axial displacement of the sensing rod 3 and transmits data to the controller 5, the controller 5 analyzes the displacement output by the contact displacement sensor 4 to calculate the displacement change and compares the displacement change with a preset standard, if the displacement change exceeds the standard, the panel is unqualified, the controller 5 controls the mechanical claw to grasp the panel, if the displacement change is lower than the standard, the displacement change is qualified, the motor drives the belt pulley to rotate to drive the sucker 6 to rotate 90 DEG, the detection group detects the other two opposite side edges of the panel, and transmits the data to the controller 5 to compare the data with the preset displacement change to the panel, if the displacement change exceeds the standard, the mechanical claw is qualified, the mechanical claw is controlled to grasp the panel is lower than the standard, and the mechanical claw is under the standard, and the condition is under the condition of the condition that the condition of being qualified, and the displacement change is lower than the standard, and the condition is lower than the condition to grasp panel.
While the foregoing is directed to the preferred embodiment of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.

Claims (2)

1. The utility model provides a solar cell panel deckle edge detection device which characterized in that: including two conveyer belts (1) of parallel arrangement, detection component, rotating assembly and snatch the subassembly, two be equipped with infrared sensor (2) between conveyer belt (1), infrared sensor (2) are located conveyer belt (1) below, detection component is including the symmetry setting in two induction rod (3), contact displacement sensor (4) and controller (5) in conveyer belt (1) outside, induction rod (3) with conveyer belt (1) set up perpendicularly, one end that induction rod (3) kept away from conveyer belt (1) with contact displacement sensor (4) are connected, be equipped with on contact displacement sensor (4) and be used for the drive contact displacement sensor (4) are followed conveyer belt (1) length direction removes first drive arrangement, rotating assembly includes sucking disc (6), sucking disc (6) are located two between conveyer belt (1), sucking disc (6) are located conveyer belt (1) below, be equipped with on sucking disc (6) be used for being close to on conveyer belt (1) or contact displacement sensor (4) are connected, be equipped with on contact displacement sensor (4) are used for driving sucking disc (6) are located on the manipulator (7) is used for driving mechanism (7) are located on the conveyer belt (1), the manipulator (7) is provided with a three-dimensional moving mechanism, and the contact displacement sensor (4) and the three-dimensional moving mechanism are connected with the controller (5) through a circuit.
2. The solar panel burr detection apparatus of claim 1, wherein: one end of the induction rod (3) close to the conveying belt (1) is of a conical structure, the working face of the conical structure is perpendicular to the plane where the conveying belt (1) is located, and the width of the conical structure is larger than the thickness of the solar cell panel to be detected.
CN201710164101.6A 2017-03-20 2017-03-20 Solar cell panel burr detection device Active CN106733738B (en)

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Application Number Priority Date Filing Date Title
CN201710164101.6A CN106733738B (en) 2017-03-20 2017-03-20 Solar cell panel burr detection device

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Application Number Priority Date Filing Date Title
CN201710164101.6A CN106733738B (en) 2017-03-20 2017-03-20 Solar cell panel burr detection device

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CN106733738B true CN106733738B (en) 2023-06-02

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Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0662308U (en) * 1993-02-02 1994-09-02 日立造船エンジニアリング株式会社 Shape inspection device for circular objects
JP2002372496A (en) * 2001-06-15 2002-12-26 Bando Chem Ind Ltd Outer shape inspection system
CN102305793A (en) * 2011-05-11 2012-01-04 苏州天准精密技术有限公司 Method and equipment for detecting appearance quality of product
CN102928017A (en) * 2012-10-30 2013-02-13 常州兆阳光能科技有限公司 Production line for detection of solar cell panels
CN203170601U (en) * 2013-03-14 2013-09-04 上海科致电气自动化有限公司 Automatic sorting system for multi-specification product
CN203750868U (en) * 2013-11-20 2014-08-06 南京信息工程大学 Computer vision-based burr detection device
CN203929667U (en) * 2014-07-09 2014-11-05 广州中国科学院沈阳自动化研究所分所 Ceramic Tiles non-destructive detecting device
CN204953370U (en) * 2015-09-01 2016-01-13 东莞市时瑞电池有限公司 Battery thickness measuring degree anchor clamps
CN105628944A (en) * 2016-03-02 2016-06-01 无锡研中科技有限公司 Air production drug online detector
CN205909802U (en) * 2016-07-26 2017-01-25 上海北特科技股份有限公司 Check out test set of spare part
CN106500642A (en) * 2016-10-19 2017-03-15 厦门理工学院 A kind of method along projected route on-line measurement battery plate thickness
CN206652737U (en) * 2017-03-20 2017-11-21 常州亿晶光电科技有限公司 Solar panel flash detection means

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0662308U (en) * 1993-02-02 1994-09-02 日立造船エンジニアリング株式会社 Shape inspection device for circular objects
JP2002372496A (en) * 2001-06-15 2002-12-26 Bando Chem Ind Ltd Outer shape inspection system
CN102305793A (en) * 2011-05-11 2012-01-04 苏州天准精密技术有限公司 Method and equipment for detecting appearance quality of product
CN102928017A (en) * 2012-10-30 2013-02-13 常州兆阳光能科技有限公司 Production line for detection of solar cell panels
CN203170601U (en) * 2013-03-14 2013-09-04 上海科致电气自动化有限公司 Automatic sorting system for multi-specification product
CN203750868U (en) * 2013-11-20 2014-08-06 南京信息工程大学 Computer vision-based burr detection device
CN203929667U (en) * 2014-07-09 2014-11-05 广州中国科学院沈阳自动化研究所分所 Ceramic Tiles non-destructive detecting device
CN204953370U (en) * 2015-09-01 2016-01-13 东莞市时瑞电池有限公司 Battery thickness measuring degree anchor clamps
CN105628944A (en) * 2016-03-02 2016-06-01 无锡研中科技有限公司 Air production drug online detector
CN205909802U (en) * 2016-07-26 2017-01-25 上海北特科技股份有限公司 Check out test set of spare part
CN106500642A (en) * 2016-10-19 2017-03-15 厦门理工学院 A kind of method along projected route on-line measurement battery plate thickness
CN206652737U (en) * 2017-03-20 2017-11-21 常州亿晶光电科技有限公司 Solar panel flash detection means

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