CN106700496B - 一种防火鞋的阻燃海绵及其制备方法 - Google Patents

一种防火鞋的阻燃海绵及其制备方法 Download PDF

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CN106700496B
CN106700496B CN201611070907.0A CN201611070907A CN106700496B CN 106700496 B CN106700496 B CN 106700496B CN 201611070907 A CN201611070907 A CN 201611070907A CN 106700496 B CN106700496 B CN 106700496B
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彭颜华
贺登峰
贺乐忠
贺春梅
贺惠元
肖益中
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Jiangxi Dongpeng Shoes Industry Co Ltd
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Abstract

本发明申请提供了一种防火鞋的阻燃海绵,它由以下重量份数的原料制成:乙烯基聚合物接枝聚醚多元醇70~90份、异佛尔酮二异氰酸酯40~45份、双酚A‑双(二苯基磷酸酯)5~10份、活性碳纤维5~10份、碳粉10~30份、皂粉5~10份、滑石粉5~10份、二氧化硅1~5份、发泡剂1~3份、稳泡剂2~4份、氨水30~50份。配方组分相互间发生协同作用,海绵耐火阻燃性能优良,燃烧试验中氧指数达到35~38,燃点可达到1200~1300℃,用于消防鞋内不会发生变质。本发明申请还公开了一种防火鞋的阻燃海绵的制备方法。

Description

一种防火鞋的阻燃海绵及其制备方法
【技术领域】
本发明涉及防火鞋领域,具体涉及一种防火鞋的阻燃海绵及其制备方法。
【背景技术】
海绵具有优良的柔性、弹性、透气、保温等性能,在家居工业上有广泛的应用,如用作过滤材料、防震材料、装饰材料、包装材料及隔热保温材料等。然而,海绵遇火极易燃烧,并产生浓烟和有毒气体,危害人体。目前,阻燃海绵普遍采用添加各种阻燃剂来达到阻燃效果,现有的使用较多的是添加有机阻燃剂的海绵,主要添加卤系、磷酸酯、卤代磷酸酯等有机物,此类有机阻燃剂能起到一定的阻燃效果,但此类有机阻燃剂一般含有有害成分。CN103275293A公开了防火海绵及其制备方法,在传统海绵发泡原料中加入阻燃剂制作的阻燃性海绵,遇火不会燃烧,而是受热融化,可减少火灾隐患。但是因其遇火融化,只能一次性使用,融化过程中还可能损害其他部件。CN 105017502A公开了一种环保阻燃海绵及其制备方法,添加少量的可膨胀石墨,遇火时,可膨胀石墨由于高温而急剧膨胀,窒息了火焰,同时其生成的石墨膨体材料覆盖在基材表面,隔绝了热能辐射及氧化作用,其夹层内部的酸根在膨胀时释放出来,也促进了基材的碳化,从而通过多种阻燃方式达到良好的阻燃效果。但是,该方法阻燃过程会发生大面积膨胀,基材受影响变形,碳化后物质变质,无法继续利用。现有技术缺少用于防火鞋的承受火灾高温不变质的阻燃海绵。
【发明内容】
本发明所要解决的技术问题是,针对以上现有技术的缺点,提供一种防火鞋的阻燃海绵及其制备方法,能够用于防火鞋,承受火灾的高温。
本发明的技术方案是:一种防火鞋的阻燃海绵,它由以下重量份数的原料制成:乙烯基聚合物接枝聚醚多元醇70~90份、异佛尔酮二异氰酸酯40~45份、双酚A-双(二苯基磷酸酯)5~10份、活性碳纤维5~10份、碳粉10~30份、皂粉5~10份、滑石粉5~10份、二氧化硅1~5份、发泡剂1~3份、稳泡剂2~4份、氨水30~50份。
乙烯基聚合物接枝聚醚多元醇,简称POP,常用作制备软质和半硬质聚氨酯泡沫塑料制品;异佛尔酮二异氰酸酯,简称IPDI,用作POP的胶黏剂,双酚A-双(二苯基磷酸酯),简称BDP,作为无卤阻燃剂,具有低烟、低毒、环保等优点,此处适用POP和IPDI的阻燃。碳粉由树脂和炭黑、电荷剂、磁粉等组成,滑石粉即Mg3[Si4O10](OH)2多用于陶瓷,此处将滑石粉与碳粉混合,通过减少碳粉与空气的接触面积而防止碳粉燃烧变性,增加了碳粉的稳定性,成为了阻燃碳粉。而皂粉多用于清洁去渍,此处配合活性碳纤维对二氧化硅的负载,起到粘接作用,即增强粉末二氧化硅和活性碳纤维的粘结力,而不是吸附后很容易散落;并且皂粉增强了海绵的柔性,放在防火鞋内舒适柔软。碳粉、滑石粉、二氧化硅和皂粉均为固体粉末,填充到具高比表面积的活性碳纤维后,活性碳纤维会提供良好的孔隙环境,起到吸附作用。
优选地,一种防火鞋的阻燃海绵,它由以下重量份数的原料制成:乙烯基聚合物接枝聚醚多元醇75~85份、异佛尔酮二异氰酸酯40~45份、双酚A-双(二苯基磷酸酯)6~8份、活性碳纤维6~8份、碳粉15~25份、皂粉5~8份、滑石粉6~8份、二氧化硅1~5份、发泡剂1~3份、稳泡剂2~4份、氨水35~45份。
具体地,所述发泡剂为苏打粉、三聚氰胺、双氰胺、氯化石蜡、硼酸铵、三聚氰胺-甲醛树脂、氰二酞胺中的一种或几种。
具体地,所述稳泡剂为淀粉或纤维素。稳泡剂配合发泡剂作用,使得海绵的孔径大小可控,孔隙率可控,产品泡孔均匀。
一种防火鞋的阻燃海绵的制备方法,它包括以下步骤:
1)将活性碳纤维浸泡于氨水中5~10h;
2)将步骤1)浸泡后的活性碳纤维与二氧化硅、皂粉搅拌均匀,加压至25~35Mpa,45~50℃加热保持20~30min,得到阻燃活性碳纤维;
3)将碳粉和滑石粉混合,得到阻燃碳粉;
4)将阻燃碳粉与上述配方量的乙烯基聚合物接枝聚醚多元醇、异佛尔酮二异氰酸酯、双酚A-双(二苯基磷酸酯)投入混合器中混合,搅拌均匀,并50~60℃加热反应20~30min,得到初产品;
5)将初产品、阻燃活性碳纤维、发泡剂、稳泡剂投入混合器中混合,高速搅拌5~6min后倒入模具发泡并固化后,得到防火鞋的阻燃海绵。
活性碳纤维浸泡于氨水,有利于对活性碳纤维的表面改性,有助于吸附二氧化硅,增强吸附效果,降低活性碳纤维负载阻燃剂的对高压的要求。碳粉和滑石粉先与POP、IPDI、BDP混合反应,使其相互交联,形成初产品;再添加阻燃活性碳纤维,高速搅拌可进一步增强皂粉和二氧化硅的耐火阻燃性,发泡制得的海绵具有多孔结构,孔间穿插有改性的阻燃活性碳纤维,孔内填充有高效的阻燃碳粉,燃烧试验中氧指数达到35~38,燃点可达到1200~1300℃,可承载火灾全面燃烧时的高温800~1000℃,且用于消防鞋内不会发生化学反应、遇火融化、受热膨胀等变质现象,保持多孔海绵的初始状态。
优选地,所述步骤4)的混合、搅拌在体积分数为80~95%的N2环境中进行。N2氛围是为了保证交联反应的均匀稳定进行,不受外界空气影响,且有助于提升阻燃效果。
优选地,所述步骤5)的混合、搅拌在体积分数为90~98%的CO2环境中进行。CO2有利于海绵发泡成型,且活性碳纤维可吸收CO2于孔洞内,而不宜流失,为使用海绵奠定了基础。阻燃气体二氧化碳将孔洞填满,阻止海绵燃烧。皂粉遇水也会产生泡沫,会将周围的二氧化硅和二氧化碳包裹起来,这样再遇火泡沫破裂,便将囊内的二氧化硅喷出,破裂过程也会影响周围的阻燃碳粉的移动,海绵的阻燃效果显著增强。
本发明具有以下有益的技术效果:
1)配方组分相互间发生协同作用,海绵耐火阻燃性能优良,燃烧试验中氧指数达到35~38,燃点可达到1200~1300℃,用于消防鞋内不会发生变质;
2)废弃的产品可在强酸条件下降解,不会对环境造成污染;
3)制备方法简单方便,生产效率高,产品生产周期短;所采用原料成本低,易得,易合成;降低生产能耗,减少生产排放;
4)稳泡剂配合发泡剂作用,使得海绵的孔径大小可控,孔隙率可控,产品泡孔均匀;
5)皂粉配合活性碳纤维,粘接二氧化硅,遇水包裹二氧化硅和CO2,显著增强海绵的阻燃效果。
【具体实施方式】
以下结合具体实施例,对本发明做进一步描述。
以下所提供的实施例并非用以限制本发明所涵盖的范围,所描述的步骤也不是用以限制其执行顺序。本领域技术人员结合现有公知常识对本发明做显而易见的改进,亦落入本发明要求的保护范围之内。
实施例一
一种防火鞋的阻燃海绵,它由以下重量份数的原料制成:乙烯基聚合物接枝聚醚多元醇70份、异佛尔酮二异氰酸酯40份、碳粉10份、双酚A-双(二苯基磷酸酯)5份、活性碳纤维5份、滑石粉5份、二氧化硅1份、皂粉5份、苏打粉1份、淀粉2份、氨水30份。
一种防火鞋的阻燃海绵的制备方法,它包括以下步骤:
1)将活性碳纤维浸泡于氨水中5h;
2)将步骤1)浸泡后的活性碳纤维与二氧化硅、皂粉搅拌均匀,加压至25Mpa,45℃加热保持30min,得到阻燃活性碳纤维;
3)将碳粉和滑石粉混合,得到阻燃碳粉;
4)将阻燃碳粉与上述配方量的乙烯基聚合物接枝聚醚多元醇、异佛尔酮二异氰酸酯、双酚A-双(二苯基磷酸酯)投入含体积分数为80%N2混合器中混合,搅拌均匀,并50℃加热反应30min,得到初产品;
5)将初产品、阻燃活性碳纤维、发泡剂、稳泡剂投入含体积分数为90%CO2的混合器中混合,高速搅拌5min后倒入模具发泡并固化后,得到防火鞋的阻燃海绵。
实施例二
一种防火鞋的阻燃海绵,它由以下重量份数的原料制成:乙烯基聚合物接枝聚醚多元醇90份、异佛尔酮二异氰酸酯45份、碳粉30份、双酚A-双(二苯基磷酸酯)10份、活性碳纤维10份、滑石粉10份、二氧化硅5份、皂粉10份、三聚氰胺3份、淀粉4份、氨水50份。
一种防火鞋的阻燃海绵的制备方法,它包括以下步骤:
1)将活性碳纤维浸泡于氨水中10h;
2)将步骤1)浸泡后的活性碳纤维与二氧化硅、皂粉搅拌均匀,加压至35Mpa,50℃加热保持20min,得到阻燃活性碳纤维;
3)将碳粉和滑石粉混合,得到阻燃碳粉;
4)将阻燃碳粉与上述配方量的乙烯基聚合物接枝聚醚多元醇、异佛尔酮二异氰酸酯、双酚A-双(二苯基磷酸酯)投入含体积分数为95%N2混合器中混合,搅拌均匀,并60℃加热反应20min,得到初产品;
5)将初产品、阻燃活性碳纤维、发泡剂、稳泡剂投入含体积分数为98%CO2的混合器中混合,高速搅拌6min后倒入模具发泡并固化后,得到防火鞋的阻燃海绵。
实施例三
一种防火鞋的阻燃海绵,它由以下重量份数的原料制成:乙烯基聚合物接枝聚醚多元醇75份、异佛尔酮二异氰酸酯40份、碳粉15份、双酚A-双(二苯基磷酸酯)6份、活性碳纤维6份、滑石粉6份、二氧化硅1份、皂粉7份、双氰胺1份、淀粉2份、氨水35份。
一种防火鞋的阻燃海绵的制备方法,它包括以下步骤:
1)将活性碳纤维浸泡于氨水中8h;
2)将步骤1)浸泡后的活性碳纤维与二氧化硅、皂粉搅拌均匀,加压至30Mpa,48℃加热保持25min,得到阻燃活性碳纤维;
3)将碳粉和滑石粉混合,得到阻燃碳粉;
4)将阻燃碳粉与上述配方量的乙烯基聚合物接枝聚醚多元醇、异佛尔酮二异氰酸酯、双酚A-双(二苯基磷酸酯)投入含体积分数为88%N2混合器中混合,搅拌均匀,并55℃加热反应25min,得到初产品;
5)将初产品、阻燃活性碳纤维、发泡剂、稳泡剂投入含体积分数为95%CO2的混合器中混合,高速搅拌5min后倒入模具发泡并固化后,得到防火鞋的阻燃海绵。
实施例四
一种防火鞋的阻燃海绵,它由以下重量份数的原料制成:乙烯基聚合物接枝聚醚多元醇85份、异佛尔酮二异氰酸酯45份、碳粉25份、双酚A-双(二苯基磷酸酯)8份、活性碳纤维8份、滑石粉8份、二氧化硅5份、皂粉5份、氯化石蜡3份、纤维素4份、氨水45份。
一种防火鞋的阻燃海绵的制备方法,它包括以下步骤:
1)将活性碳纤维浸泡于氨水中9h;
2)将步骤1)浸泡后的活性碳纤维与二氧化硅、皂粉搅拌均匀,加压至30Mpa,48℃加热保持23min,得到阻燃活性碳纤维;
3)将碳粉和滑石粉混合,得到阻燃碳粉;
4)将阻燃碳粉与上述配方量的乙烯基聚合物接枝聚醚多元醇、异佛尔酮二异氰酸酯、双酚A-双(二苯基磷酸酯)投入含体积分数为90%N2混合器中混合,搅拌均匀,并58℃加热反应23min,得到初产品;
5)将初产品、阻燃活性碳纤维、发泡剂、稳泡剂投入含体积分数为96%CO2的混合器中混合,高速搅拌5min后倒入模具发泡并固化后,得到防火鞋的阻燃海绵。
实施例五
一种防火鞋的阻燃海绵,它由以下重量份数的原料制成:乙烯基聚合物接枝聚醚多元醇80份、异佛尔酮二异氰酸酯42份、碳粉20份、双酚A-双(二苯基磷酸酯)7份、活性碳纤维7份、滑石粉7份、二氧化硅3份、皂粉8份、硼酸铵2份、纤维素3份、氨水40份。
一种防火鞋的阻燃海绵的制备方法,它包括以下步骤:
1)将活性碳纤维浸泡于氨水中8h;
2)将步骤1)浸泡后的活性碳纤维与二氧化硅、皂粉搅拌均匀,加压至30Mpa,48℃加热保持25min,得到阻燃活性碳纤维;
3)将碳粉和滑石粉混合,得到阻燃碳粉;
4)将阻燃碳粉与上述配方量的乙烯基聚合物接枝聚醚多元醇、异佛尔酮二异氰酸酯、双酚A-双(二苯基磷酸酯)投入含体积分数为90%N2混合器中混合,搅拌均匀,并55℃加热反应25min,得到初产品;
5)将初产品、阻燃活性碳纤维、发泡剂、稳泡剂投入含体积分数为95%CO2的混合器中混合,高速搅拌5min后倒入模具发泡并固化后,得到防火鞋的阻燃海绵。
产品测试
测试产品密度30~35kg/m3,回弹性30~35%。
将实施例1~5制得的海绵材料置于氧氮混合气体,测试其维持稳定燃烧所需的最低氧浓度,以氧在混合气体中所占的百分数表示。
测试实施例1~5制得的海绵开始并继续燃烧的最低温度。
实施例1 实施例2 实施例3 实施例4 实施例5
氧指数/% 35 38 35.6 37 36.5
燃点/℃ 1210 1300 1240 1290 1270
通过测试结果发现,采用本发明申请的配方制得的阻燃海绵,氧指数、燃点均达到火灾的高温标准,即将该海绵用于防火鞋,可有效起到防火作用。并且,活性碳纤维对产品的影响较大,对海绵的阻燃效果发挥了重要作用。
遇水测试
将实施例1~5制得的海绵材料喷洒10~20ml水,测试其氧指数和燃点。
实施例1 实施例2 实施例3 实施例4 实施例5
氧指数/% 37 42 37.9 39.2 38.3
燃点/℃ 1240 1320 1270 1300 1280
比较发现,添加适量的皂粉,海绵遇水后阻燃效果更佳,氧指数和燃点都有提高。
可观察到海绵内有白色粉末喷出,粘附于海绵外表面,进而降低海绵的燃点。
对比例
参照实施例5,配方中改变活性碳纤维的用量,其余相同,进行对比例1~6的产品测试。
通过测试结果发现,与对比例1~6相比,采用本发明申请的实施例5配方及其制备方法制得的海绵阻燃效果最佳。但是,若增加或减少活性碳纤维的用量,都会显著降低海绵的阻燃性能,且影响较大。

Claims (6)

1.一种防火鞋的阻燃海绵,其特征在于,它由以下重量份数的原料制成:乙烯基聚合物接枝聚醚多元醇70~90份、异佛尔酮二异氰酸酯40~45份、双酚A-双(二苯基磷酸酯)5~10份、活性碳纤维5~10份、碳粉10~30份、皂粉5~10份、滑石粉5~10份、二氧化硅1~5份、发泡剂1~3份、稳泡剂2~4份、氨水30~50份;
所述防火鞋的阻燃海绵通过以下方法制备:
1)将活性碳纤维浸泡于氨水中5~10h;
2)将步骤1)浸泡后的活性碳纤维与二氧化硅、皂粉搅拌均匀,加压至25~35Mpa,45~50℃加热保持20~30min,得到阻燃活性碳纤维;
3)将碳粉和滑石粉混合,得到阻燃碳粉;
4)将阻燃碳粉与上述配方量的乙烯基聚合物接枝聚醚多元醇、异佛尔酮二异氰酸酯、双酚A-双(二苯基磷酸酯)投入混合器中混合,搅拌均匀,并50~60℃加热反应20~30min,得到初产品;
5)将初产品、阻燃活性碳纤维、发泡剂、稳泡剂投入混合器中混合,高速搅拌5~6min后倒入模具发泡并固化后,得到防火鞋的阻燃海绵。
2.根据权利要求1所述的防火鞋的阻燃海绵,其特征在于,它由以下重量份数的原料制成:乙烯基聚合物接枝聚醚多元醇75~85份、异佛尔酮二异氰酸酯40~45份、双酚A-双(二苯基磷酸酯)6~8份、活性碳纤维6~8份、碳粉15~25份、皂粉5~8份、滑石粉6~8份、二氧化硅1~5份、发泡剂1~3份、稳泡剂2~4份、氨水35~45份。
3.根据权利要求1所述的防火鞋的阻燃海绵,其特征在于,所述稳泡剂为淀粉或纤维素。
4.一种根据权利要求1所述的防火鞋的阻燃海绵的制备方法,其特征在于,它包括以下步骤:
1)将活性碳纤维浸泡于氨水中5~10h;
2)将步骤1)浸泡后的活性碳纤维与二氧化硅、皂粉搅拌均匀,加压至25~35Mpa,45~50℃加热保持20~30min,得到阻燃活性碳纤维;
3)将碳粉和滑石粉混合,得到阻燃碳粉;
4)将阻燃碳粉与上述配方量的乙烯基聚合物接枝聚醚多元醇、异佛尔酮二异氰酸酯、双酚A-双(二苯基磷酸酯)投入混合器中混合,搅拌均匀,并50~60℃加热反应20~30min,得到初产品;
5)将初产品、阻燃活性碳纤维、发泡剂、稳泡剂投入混合器中混合,高速搅拌5~6min后倒入模具发泡并固化后,得到防火鞋的阻燃海绵。
5.根据权利要求4所述的防火鞋的阻燃海绵的制备方法,其特征在于,所述步骤4)的混合、搅拌在体积分数为80~95%的N2环境中进行。
6.根据权利要求5所述的防火鞋的阻燃海绵的制备方法,其特征在于,所述步骤5)的混合、搅拌在体积分数为90~98%的CO2环境中进行。
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