CN106695277B - Novel cylinder hood attaches together assembly technology flow sheet equipment - Google Patents
Novel cylinder hood attaches together assembly technology flow sheet equipment Download PDFInfo
- Publication number
- CN106695277B CN106695277B CN201611193101.0A CN201611193101A CN106695277B CN 106695277 B CN106695277 B CN 106695277B CN 201611193101 A CN201611193101 A CN 201611193101A CN 106695277 B CN106695277 B CN 106695277B
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- China
- Prior art keywords
- cylinder cap
- pedestal
- cylinder
- truss
- fixedly installed
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention relates to engine assembly technical fields, and it discloses a kind of novel cylinder hood and attaches together assembly technology flow sheet equipment, including pedestal, the side of the base upper surface is fixedly installed with the cylinder cap packing line that one end extends to chassis outer side, truss manipulator is installed in cylinder cap packing Above-the-line, the offline work platform for placing of truss is fixedly installed on the pedestal in cylinder cap packing line side face, it is disposed with cylinder cap assembly rest area and camshaft cover magazine rest area from front to back on the offline work platform for placing of truss, the offline work platform for placing of truss is fixedly installed with robot on the pedestal far from cylinder cap packing line side.The novel cylinder hood attaches together assembly technology flow sheet equipment, make cylinder cap attach together overall process to be fully automated to reach the compression control to beat, the rational deployment of workbench can not only largely reduce assembly beat, but also the visuality in assembling process and success rate can be improved.
Description
Technical field
The present invention relates to engine assembly technical field, specially a kind of novel cylinder hood attaches together assembly technology flow sheet equipment.
Background technique
Engine is that one kind can be the machine that can be converted into mechanical energy of other forms.In the assembly of engine, pass
The cylinder cap of system, which attaches together assembly, to be assembled online on engine main assembly line, and operator will be in the transplanting of cylinder cap assembly by balance crane
Line, and camshaft cover magazine of taking by hand is placed on pallet, not only speed is slow for this operation, also likely leads to cylinder block and head
It can not attach together, and since manual operations can exist safely, the various problems such as beat is too long.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of novel cylinder hoods to attach together assembly technology flow sheet equipment, has
It the advantages that assembly beat can not only be largely reduced, but also visuality and success rate in assembling process can be improved, solves
Traditional cylinder cap, which attaches together assembly, to be assembled online on engine main assembly line, and operator is transplanted cylinder cap assembly by balance crane
It is online, and camshaft cover magazine of taking by hand is placed on pallet, not only speed is slow for this operation, also likely leads to cylinder body cylinder
Lid can not attach together, and since manual operations can have the problems such as safety, beat is too long.
(2) technical solution
For realize it is above-mentioned can not only largely reduce assembly beat, but also can be improved the visuality in assembling process and at
The purpose of power, the invention provides the following technical scheme: a kind of novel cylinder hood attaches together assembly technology flow sheet equipment, including pedestal,
The side of the base upper surface is fixedly installed with the cylinder cap packing line that one end extends to chassis outer side, living on cylinder cap packing line
It is dynamic to be installed with truss manipulator, it is fixedly installed with the offline work platform for placing of truss on the pedestal in cylinder cap packing line side face,
Cylinder cap assembly rest area and camshaft cover magazine rest area are disposed on the offline work platform for placing of truss from front to back, it is described
The offline work platform for placing of truss is fixedly installed with robot, the bottom of robot right opposite on the pedestal far from cylinder cap packing line side
It is movably installed with cylinder cap pin sub-packaging workbench on seat, and is passed through on the pedestal between robot and cylinder cap pin sub-packaging workbench
Support is fixedly installed with second segment roller-way, is fixedly connected with above cylinder cap packing line and prolongs in the feeding end of second segment roller-way
The first segment roller-way of base exterior is extended to, and is provided with pallet on second segment roller-way and first segment roller-way, in second segment roller
The discharge end that the discharge end in road is connected with positioned at the finished product area of base side, in finished product area is fixedly connected with conveyer belt, institute
The side for stating finished product area is from left to right successively fixedly installed with distribution box and master control box positioned at base side.
The cylinder cap dispenses line, truss manipulator, robot, cylinder cap pin sub-packaging workbench, second segment roller-way, first segment roller
Road and conveyer belt are electrically connected with master control box, and master control box is electrically connected with distribution box.
Preferably, the robot is made of the control mechanism and clamping jaw being fixed on the base, and the top of control mechanism
End is connected with clamping jaw.
Preferably, the clamping jaw includes the supporting frame being flexibly connected with the top of control mechanism, support frame as described above body
Inside is fixedly installed with linkage part, and in the two sides of supporting frame side and the two sides of bottom end are fixedly installed with and linkage part
The lower clamping part and upper clamping part of transmission connection, and there are two fixed for fixed installation between the lower clamping part of supporting frame bottom end
One-way cylinder is fixedly installed on the inner wall of position guide rod, the lower clamping part and upper clamping part.
(3) beneficial effect
Compared with prior art, the present invention provides a kind of novel cylinder hoods to attach together assembly technology flow sheet equipment, has following
The utility model has the advantages that
1, the novel cylinder hood attaches together assembly technology flow sheet equipment, can be within the scope of very short beat and very narrow space model
It in enclosing, has been successively performed truss manipulator and has placed cylinder cap and camshaft cover magazine, cylinder cap positioning pin, master on cylinder body are beaten outside cylinder body line
Assembly line pallet, camshaft cover and magazine are online, and cylinder cap and cylinder body attach together, and are collected on robot clamp
At simplification, a large amount of cost and space are saved, safety is good.
2, the novel cylinder hood attaches together assembly technology flow sheet equipment, by the way that robot is arranged, can need to complete to take cylinder in one's arms
Body drives cylinder body to overturn 180 °, and it is online to take camshaft cover magazine in one's arms, and it is online to take cylinder cap in one's arms, completes cylinder cap and cylinder body attaches together equal function
Can, it ensure that the wide usability of robot clamp, and be inserted into cylinder bolt pilot hole by two location guides, positioning is led
Cylinder bolt hole 5-10mm positioning is inserted into bar end, and setting accuracy is high.
3, the novel cylinder hood attaches together assembly technology flow sheet equipment, so that cylinder cap is attached together overall process and is fully automated to reach to section
The compression control of bat, the rational deployment of workbench can not only largely reduce assembly beat, but also can be improved in assembling process
Visuality and success rate.
Detailed description of the invention
Fig. 1 is that cylinder cap of the present invention attaches together assembly technology flow sheet equipment overlooking structure diagram；
Fig. 2 is robot clamping jaw positive structure schematic of the present invention；
Fig. 3 is robot clamping jaw overlooking structure diagram of the present invention；
Fig. 4 is that location guide is inserted into housing structure schematic diagram when cylinder cap of the present invention attaches together.
In figure: 1 pedestal, 2 cylinder caps packing line, 3 truss manipulators, the offline work platform for placing of 4 truss, 5 cylinder cap assemblies are placed
Area, 6 camshaft cover magazine rest areas, 7 first segment roller-ways, 8 second segment roller-ways, 9 pallets, 10 robots, 101 control mechanisms, 102
Clamping jaw, 1021 supporting frames, 1022 linkage parts, 1023 lower clamping parts, 1024 location guides, clamping part, 11 cylinder caps on 1025
Sell sub-packaging workbench, 12 finished product areas, 13 conveyer belts, 14 distribution boxs, 15 master control boxes.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1-4, a kind of novel cylinder hood attaches together assembly technology flow sheet equipment, including pedestal 1,1 upper surface of pedestal
Side is fixedly installed with the cylinder cap packing line 2 that one end extends to 1 outside of pedestal, and active card is equipped with truss on cylinder cap packing line 2
Manipulator 3, cylinder cap packing 2 side of line pedestal 1 on be fixedly installed with the offline work platform for placing 4 of truss, in the offline placement of truss
Cylinder cap assembly rest area 5 and camshaft cover magazine rest area 6, the offline placement of truss are disposed on workbench 4 from front to back
Workbench 4 is fixedly installed with robot 10 on the pedestal 1 far from cylinder cap packing 2 side of line, and robot 10 is by being fixed on pedestal 1
Control mechanism 101 and clamping jaw 102 form, and the top of control mechanism 101 is connected with clamping jaw 102, and clamping jaw 102 includes
The supporting frame 1021 being flexibly connected with the top of control mechanism 101, the inside of supporting frame 1021 are fixedly installed with linkage part
Part 1022 is fixedly installed in the two sides of 1021 side of supporting frame and the two sides of bottom end and is sequentially connected with linkage part 1022
Lower clamping part 1023 and upper clamping part 1025, and be fixedly mounted between the lower clamping part 1023 of 1021 bottom end of supporting frame
There are two location guide 1024, it is fixedly installed with one-way cylinder on the inner wall of lower clamping part 1023 and upper clamping part 1025, is collected
At the structure for devising one-way cylinder and taking in one's arms respectively cylinder cap and camshaft cover magazine, space and part are saved, passes through setting machine
People 10, can need to complete take cylinder body in one's arms, cylinder body is driven to overturn 180 °, and it is online to take camshaft cover magazine in one's arms, take in one's arms on cylinder cap
Line completes cylinder cap and cylinder body and the functions such as attaches together, ensure that the wide usability of 10 fixture of robot, and lead by two positioning
Bar 1024 is inserted into cylinder bolt pilot hole, and cylinder bolt hole 5-10mm positioning, setting accuracy are inserted into 1024 end of location guide
Height is movably installed with cylinder cap pin sub-packaging workbench 11 on the pedestal 1 of 10 right opposite of robot, and in robot 10 and cylinder cap pin
Second segment roller-way 8 is fixedly installed with by support on pedestal 1 between sub-packaging workbench 11, in the feeding end of second segment roller-way 8
It is fixedly connected with and is located at 2 top of cylinder cap packing line and extends to the first segment roller-way 7 outside pedestal 1, and 8 He of second segment roller-way
It is provided with pallet 9 on first segment roller-way 7, can be successively performed within the scope of very short beat and in very narrow spatial dimension
Truss manipulator 3 places cylinder cap and camshaft cover magazine, beats cylinder cap positioning pin outside cylinder body line, main assembly line pallet 9 on cylinder body,
Camshaft cover and magazine are online, and cylinder cap and cylinder body attach together, and have carried out integrated simplification on 10 fixture of robot, save
A large amount of cost and space have been saved, has been connected with the finished product area 12 positioned at 1 side of pedestal in the discharge end of second segment roller-way 8,
Discharge end in finished product area 12 is fixedly connected with conveyer belt 13, and the side of finished product area 12, which is from left to right successively fixedly installed with, to be located at
The distribution box 14 and master control box 15 of 1 side of pedestal, the novel cylinder hood attach together assembly technology flow sheet equipment, cylinder cap are made to attach together overall process
It being fully automated to reach the compression control to beat, the rational deployment of workbench can not only largely reduce assembly beat, and
And the visuality in assembling process and success rate can be improved.
Cylinder cap dispenses line 2, truss manipulator 3, robot 10, cylinder cap pin sub-packaging workbench 11, second segment roller-way 8, first
Section roller-way 7 and conveyer belt 13 are electrically connected with master control box 15, and master control box 15 is electrically connected with distribution box 14.
Working principle: truss manipulator 3 grabs cylinder cap assembly from cylinder cap packing line 2 and camshaft cover magazine is placed into purlin
On the offline work platform for placing 4 of frame, the pallet 9 with cylinder body enters first segment roller-way 7, and robot 10 is grabbed after cylinder body overturns 180 ° and put
Set cylinder cap pin sub-packaging workbench 11, cylinder cap pin sub-packaging workbench 11 rotates 180 °, artificial hand assembled cylinder cap positioning pin, this
When, robot 10 grabs on the pallet 9 that camshaft cover magazine is placed into first segment roller-way 7 from the offline work platform for placing 4 of truss,
Then robot 10 grabs on the pallet 9 that cylinder body is placed into second segment roller-way 8 from cylinder cap pin sub-packaging workbench 11, finally, machine
Device people 10 grabs cylinder cap from the offline work platform for placing 4 of truss and is placed on the pallet of second segment roller-way 8, so circulation is gone down.
In conclusion the novel cylinder hood attaches together assembly technology flow sheet equipment, by the way that robot 10 is arranged, can need
At cylinder body is taken in one's arms, cylinder body is driven to overturn 180 °, it is online to take camshaft cover magazine in one's arms, and it is online to take cylinder cap in one's arms, completes cylinder cap and cylinder body
It the functions such as attaches together, ensure that the wide usability of 10 fixture of robot, and be inserted into cylinder cap spiral shells by two location guides 1024
Cylinder bolt hole 5-10mm positioning is inserted into bolt pilot hole, 1024 end of location guide, and setting accuracy is high, and safety is good.
The novel cylinder hood attaches together assembly technology flow sheet equipment, can be within the scope of very short beat and very narrow spatial dimension
It is interior, it has been successively performed truss manipulator 3 and has placed cylinder cap and camshaft cover magazine, cylinder cap positioning pin, master on cylinder body are beaten outside cylinder body line
Assembly line pallet 9, camshaft cover and magazine are online, and cylinder cap and cylinder body attach together, and carry out on 10 fixture of robot
Integrated simplification, saves a large amount of cost and space.
The novel cylinder hood attaches together assembly technology flow sheet equipment, so that cylinder cap is attached together overall process and is fully automated to reach to beat
Compression control, the rational deployment of workbench can not only largely reduce assembly beat, but also can be improved in assembling process
Visual and success rate, solving traditional cylinder cap and attaching together assembly is assembled online on engine main assembly line, and operator is logical
Overbalance, which is hung, transplants cylinder cap assembly online, and camshaft cover magazine of taking by hand is placed on pallet, and this operation is not only fast
Degree is slow, also likely causes cylinder block and head that can not attach together, and since manual operations can have the problems such as safety, beat is too long.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that
There is also other identical elements in process, method, article or equipment including the element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (3)
1. a kind of novel cylinder hood attaches together assembly technology flow sheet equipment, including pedestal (1), it is characterised in that: table on the pedestal (1)
The side in face is fixedly installed with the cylinder cap that one end extends on the outside of pedestal (1) and dispenses line (2), the activity in cylinder cap packing line (2)
It is installed with truss manipulator (3), is fixedly installed with the offline placement work of truss on the pedestal (1) of cylinder cap packing line (2) side
Make platform (4), is disposed with cylinder cap assembly rest area (5) and camshaft from front to back on the offline work platform for placing of truss (4)
Lid magazine rest area (6), the offline work platform for placing of truss (4) are fixed on the pedestal (1) far from cylinder cap packing line (2) side
It is equipped with robot (10), cylinder cap pin sub-packaging workbench (11) is movably installed on the pedestal (1) of robot (10) right opposite, and
And second segment roller is fixedly installed with by support on the pedestal (1) between robot (10) and cylinder cap pin sub-packaging workbench (11)
Road (8) is fixedly connected with above cylinder cap packing line (2) in the feeding end of second segment roller-way (8) and extends to pedestal (1) outside
The first segment roller-way (7) in portion, and pallet (9) are provided on second segment roller-way (8) and first segment roller-way (7), in second segment
The discharge end of roller-way (8) is connected with the finished product area (12) positioned at pedestal (1) side, and the discharge end in finished product area (12) is fixed
It is connected with conveyer belt (13), the side of the finished product area (12) is from left to right successively fixedly installed with positioned at pedestal (1) side
Distribution box (14) and master control box (15)；
The cylinder cap dispenses line (2), truss manipulator (3), robot (10), cylinder cap pin sub-packaging workbench (11), second segment roller
Road (8), first segment roller-way (7) and conveyer belt (13) are electrically connected with master control box (15), and master control box (15) and distribution box
(14) it is electrically connected.
2. a kind of novel cylinder hood according to claim 1 attaches together assembly technology flow sheet equipment, it is characterised in that: the machine
People (10) is made of the control mechanism (101) and clamping jaw (102) being fixed on pedestal (1), and the top of control mechanism (101)
It is connected with clamping jaw (102).
3. a kind of novel cylinder hood according to claim 2 attaches together assembly technology flow sheet equipment, it is characterised in that: the clamping jaw
(102) include the supporting frame (1021) being flexibly connected with the top of control mechanism (101), support frame as described above body (1021) it is interior
Portion is fixedly installed with linkage part (1022), is fixedly mounted respectively in the two sides of supporting frame (1021) side and the two sides of bottom end
There are the lower clamping part (1023) and upper clamping part (1025) with linkage part (1022) transmission connection, and in supporting frame
(1021) there are two being fixedly mounted between the lower clamping part (1023) of bottom end location guide (1024), the lower clamping part (1023)
One-way cylinder is fixedly installed with on the inner wall of upper clamping part (1025).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611193101.0A CN106695277B (en) | 2016-12-21 | 2016-12-21 | Novel cylinder hood attaches together assembly technology flow sheet equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611193101.0A CN106695277B (en) | 2016-12-21 | 2016-12-21 | Novel cylinder hood attaches together assembly technology flow sheet equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106695277A CN106695277A (en) | 2017-05-24 |
| CN106695277B true CN106695277B (en) | 2019-06-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611193101.0A Active CN106695277B (en) | 2016-12-21 | 2016-12-21 | Novel cylinder hood attaches together assembly technology flow sheet equipment |
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| Country | Link |
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| CN (1) | CN106695277B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107662101A (en) * | 2017-11-15 | 2018-02-06 | 九江清研神盾科技有限公司 | A kind of layout type of vehicle bridge automatic production line |
| CN115816059B (en) * | 2022-11-28 | 2024-05-10 | 陕西法士特齿轮有限责任公司 | Double-station rear cover assembly production line and assembly method |
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| EP1695790B1 (en) * | 2005-02-23 | 2011-02-23 | CLAAS Fertigungstechnik GmbH | Assembling automation |
| CN104148936A (en) * | 2014-08-13 | 2014-11-19 | 大连智云自动化装备股份有限公司 | Flexible full-automatic robot guide pipe and seat ring assembling equipment |
| CN104209751A (en) * | 2014-08-15 | 2014-12-17 | 南京鹏力科技有限公司 | Automatic assembly production line and assembly method of air cylinder cover assembly |
| CN104325280A (en) * | 2014-10-20 | 2015-02-04 | 广西玉柴机器股份有限公司 | Sub-assembly system for assembling pistons and connecting rods of engines |
| CN205057493U (en) * | 2015-09-25 | 2016-03-02 | 北自所制造业自动化工程研究中心（常州）有限公司 | Door carrying frame transfer lines of assembling |
| CN105397556A (en) * | 2015-12-08 | 2016-03-16 | 长沙长泰机器人有限公司 | Robot carrying production line for engine cylinder covers and cylinder bodies |
| CN205221734U (en) * | 2015-10-16 | 2016-05-11 | 王国亮 | Work piece draws anchor clamps |
| CN206343850U (en) * | 2016-12-21 | 2017-07-21 | 上海天永智能装备股份有限公司 | Novel cylinder hood attaches together assembly technology flow sheet equipment |
-
2016
- 2016-12-21 CN CN201611193101.0A patent/CN106695277B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1695790B1 (en) * | 2005-02-23 | 2011-02-23 | CLAAS Fertigungstechnik GmbH | Assembling automation |
| CN104148936A (en) * | 2014-08-13 | 2014-11-19 | 大连智云自动化装备股份有限公司 | Flexible full-automatic robot guide pipe and seat ring assembling equipment |
| CN104209751A (en) * | 2014-08-15 | 2014-12-17 | 南京鹏力科技有限公司 | Automatic assembly production line and assembly method of air cylinder cover assembly |
| CN104325280A (en) * | 2014-10-20 | 2015-02-04 | 广西玉柴机器股份有限公司 | Sub-assembly system for assembling pistons and connecting rods of engines |
| CN205057493U (en) * | 2015-09-25 | 2016-03-02 | 北自所制造业自动化工程研究中心（常州）有限公司 | Door carrying frame transfer lines of assembling |
| CN205221734U (en) * | 2015-10-16 | 2016-05-11 | 王国亮 | Work piece draws anchor clamps |
| CN105397556A (en) * | 2015-12-08 | 2016-03-16 | 长沙长泰机器人有限公司 | Robot carrying production line for engine cylinder covers and cylinder bodies |
| CN206343850U (en) * | 2016-12-21 | 2017-07-21 | 上海天永智能装备股份有限公司 | Novel cylinder hood attaches together assembly technology flow sheet equipment |
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| Publication number | Publication date |
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| CN106695277A (en) | 2017-05-24 |
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