CN206343850U - Novel cylinder hood attaches together assembly technology flow sheet equipment - Google Patents
Novel cylinder hood attaches together assembly technology flow sheet equipment Download PDFInfo
- Publication number
- CN206343850U CN206343850U CN201621410627.5U CN201621410627U CN206343850U CN 206343850 U CN206343850 U CN 206343850U CN 201621410627 U CN201621410627 U CN 201621410627U CN 206343850 U CN206343850 U CN 206343850U
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- CN
- China
- Prior art keywords
- cylinder cap
- base
- cylinder
- truss
- way
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model is related to engine assembly technical field, and disclose a kind of novel cylinder hood and attach together assembly technology flow sheet equipment, including base, the side of the base upper surface is installed with the cylinder cap packing line that one end extends to chassis outer side, truss manipulator is installed with cylinder cap packing Above-the-line, the offline work platform for placing of truss is installed with the base in the cylinder cap packing line side face, it is disposed with cylinder cap assembly rest area and camshaft cover magazine rest area from front to back on the offline work platform for placing of truss, the offline work platform for placing of truss dispenses away from cylinder cap and is installed with robot on the base of line side.The novel cylinder hood attaches together assembly technology flow sheet equipment, cylinder cap is set to attach together overall process full automation to reach the compression control to beat, the rational deployment of workbench, not only can largely reduce assembling beat, and can improve visuality and success rate in assembling process.
Description
Technical field
The utility model is related to engine assembly technical field, and specially a kind of novel cylinder hood attaches together assembly technology flow and set
It is standby.
Background technology
Engine is a kind of other forms can be converted into the machine of mechanical energy.In the assembling of engine, pass
The cylinder cap of system, which attaches together assembling, to be assembled online on engine main assembly line, and operator is transplanted cylinder cap assembly by balance crane
Line, and camshaft cover magazine of taking by hand is placed on pallet, not only speed is slow for this operation, also likely causes cylinder block and head
It can not attach together, and because manual operations can have safety, the various problems such as beat is long.
Utility model content
(1) technical problem solved
In view of the shortcomings of the prior art, the utility model attaches together assembly technology flow sheet equipment there is provided a kind of novel cylinder hood,
Possessing not only can largely reduce assembling beat, and can improve the visuality in assembling process and the advantages of success rate, solve
Traditional cylinder cap of having determined, which attaches together assembling, to be assembled online on engine main assembly line, and operator is by balance crane by cylinder cap assembly
Transplanting is reached the standard grade, and camshaft cover magazine of taking by hand is placed on pallet, and not only speed is slow for this operation, also likely causes cylinder
Body cylinder cap can not be attached together, and because manual operations can have safety, the problems such as beat is long.
(2) technical scheme
For realize it is above-mentioned not only can largely reduce assembling beat, and can improve the visuality in assembling process and into
The purposes such as power, the utility model provides following technical scheme：A kind of novel cylinder hood attaches together assembly technology flow sheet equipment, including bottom
Seat, the side of the base upper surface is installed with the cylinder cap packing line that one end extends to chassis outer side, and line is dispensed in cylinder cap
Upper active card is equipped with truss manipulator, the base in the cylinder cap packing line side face and is installed with the offline placement work of truss
Platform, is disposed with cylinder cap assembly rest area from front to back on the offline work platform for placing of truss and camshaft cover magazine is placed
Area, the offline work platform for placing of truss dispenses away from cylinder cap and is installed with robot on the base of line side, and robot is just
Cylinder cap pin sub-packaging workbench, and the bottom between robot and cylinder cap pin sub-packaging workbench are movably installed with the base on opposite
Second segment roller-way is installed with by support on seat, is fixedly connected with the feeding end of second segment roller-way and dispenses line positioned at cylinder cap
Pallet is provided with top and the first paragraph roller-way for extending to base exterior, and second segment roller-way and first paragraph roller-way,
The discharge end of second segment roller-way is connected with positioned at the finished product area of base side, and the discharge end in finished product area is fixedly connected with defeated
Band is sent, the side of the finished product area is from left to right installed with distribution box and master control box positioned at base side successively.
The cylinder cap packing line, truss manipulator, robot, cylinder cap pin sub-packaging workbench, second segment roller-way, first paragraph roller
Road and conveyer belt are electrically connected with master control box, and master control box is electrically connected with distribution box.
It is preferred that, the robot is made up of the controlling organization and clamping jaw being fixed on base, and the top of controlling organization
End is connected with clamping jaw.
It is preferred that, the clamping jaw includes the supporting frame being flexibly connected with the top of controlling organization, support frame as described above body
Inside is installed with linkage part, is installed with and linkage part in the both sides of supporting frame side and the both sides of bottom
The lower clamping part and upper clamping part of drive connection, and it is installed with two calmly between the lower clamping part of supporting frame bottom
One-way cylinder is installed with position guide rod, the inwall of the lower clamping part and upper clamping part.
(3) beneficial effect
Compared with prior art, the utility model attaches together assembly technology flow sheet equipment there is provided a kind of novel cylinder hood, possesses
Following beneficial effect：
1st, the novel cylinder hood attaches together assembly technology flow sheet equipment, can in the range of very short beat and very narrow space model
In enclosing, it has been successively performed outside truss manipulator placement cylinder cap and camshaft cover magazine, cylinder body line and has beaten main on cylinder cap alignment pin, cylinder body
Assembly line pallet, camshaft cover and magazine are reached the standard grade, the step such as cylinder cap and cylinder body are attached together, and are collected on robot clamp
Into simplification, substantial amounts of cost and space are saved, security is good.
2nd, the novel cylinder hood attaches together assembly technology flow sheet equipment, by setting robot, completion can needed to take cylinder in one's arms
Body, drives cylinder body to overturn 180 °, takes camshaft cover magazine in one's arms and reach the standard grade, take cylinder cap in one's arms and reach the standard grade, and completes cylinder cap and cylinder body and the work(such as attaches together
Can, it is ensured that the wide usability of robot clamp, and cylinder bolt pilot hole is inserted by two location guides, positioning is led
Bar end insertion cylinder bolt hole 5-10mm positioning, setting accuracy is high.
3rd, the novel cylinder hood attaches together assembly technology flow sheet equipment, makes cylinder cap attach together overall process full automation to reach to section
The compression control of bat, the rational deployment of workbench not only can largely reduce assembling beat, and can improve in assembling process
Visuality and success rate.
Brief description of the drawings
Fig. 1 is that the utility model cylinder cap attaches together assembly technology flow sheet equipment overlooking the structure diagram；
Fig. 2 is the utility model robot clamping jaw positive structure schematic；
Fig. 3 is the utility model robot clamping jaw overlooking the structure diagram；
Fig. 4 is location guide insertion housing structure schematic diagram when the utility model cylinder cap is attached together.
In figure：1 base, 2 cylinder caps packing line, 3 truss manipulators, the offline work platform for placing of 4 truss, 5 cylinder cap assemblies are placed
Area, 6 camshaft cover magazine rest areas, 7 first paragraph roller-ways, 8 second segment roller-ways, 9 pallets, 10 robots, 101 controlling organizations, 102
Clamping jaw, 1021 supporting frames, 1022 linkage parts, 1023 times clamping parts, 1024 location guides, clamping part, 11 cylinder caps on 1025
Sell sub-packaging workbench, 12 finished product areas, 13 conveyer belts, 14 distribution boxs, 15 master control boxes.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belongs to the scope of the utility model protection.
Fig. 1-4 are referred to, a kind of novel cylinder hood attaches together assembly technology flow sheet equipment, including base 1, the upper surface of base 1
Side is installed with the cylinder cap packing line 2 that one end extends to the outside of base 1, and active card is equipped with truss on cylinder cap packing line 2
The offline work platform for placing 4 of truss is installed with manipulator 3, the base 1 of cylinder cap packing line 2 side, in the offline placement of truss
Cylinder cap assembly rest area 5 and camshaft cover magazine rest area 6 are disposed with workbench 4 from front to back, truss is offline to be placed
Workbench 4 dispenses away from cylinder cap and is installed with robot 10 on the base 1 of the side of line 2, and robot 10 is by being fixed on base 1
Controlling organization 101 and clamping jaw 102 constitute, and the top of controlling organization 101 is connected with clamping jaw 102, and clamping jaw 102 includes
The supporting frame 1021 being flexibly connected with the top of controlling organization 101, the inside of supporting frame 1021 is installed with linkage part
Part 1022, is installed with and is connected with linkage part 1022 in the both sides of the side of supporting frame 1021 and the both sides of bottom
Lower clamping part 1023 and upper clamping part 1025, and between the lower clamping part 1023 of the bottom of supporting frame 1021 be fixedly mounted
Have and be installed with one-way cylinder on two location guides 1024, the inwall of lower clamping part 1023 and upper clamping part 1025, collect
Into the structure for devising one-way cylinder and taking in one's arms respectively cylinder cap and camshaft cover magazine, space and part are saved, by setting machine
People 10, completion can needed to take cylinder body in one's arms, drive cylinder body to overturn 180 °, take camshaft cover magazine in one's arms and reach the standard grade, take in one's arms on cylinder cap
Line, completes cylinder cap and cylinder body and the function such as attaches together, it is ensured that the wide usability of the fixture of robot 10, and led by two positioning
Bar 1024 inserts cylinder bolt pilot hole, the insertion cylinder bolt hole 5-10mm positioning of the end of location guide 1024, setting accuracy
Cylinder cap pin sub-packaging workbench 11 is movably installed with height, the base 1 of the right opposite of robot 10, and in robot 10 and cylinder cap pin
Second segment roller-way 8 is installed with by support on base 1 between sub-packaging workbench 11, in the feeding end of second segment roller-way 8
It is fixedly connected with and dispenses the top of line 2 and the first paragraph roller-way 7 extended to outside base 1, and the He of second segment roller-way 8 positioned at cylinder cap
Pallet 9 is provided with first paragraph roller-way 7, can be successively performed in the range of very short beat and in very narrow spatial dimension
Truss manipulator 3 is placed and plays main assembly line pallet 9 on cylinder cap alignment pin, cylinder body outside cylinder cap and camshaft cover magazine, cylinder body line,
Camshaft cover and magazine are reached the standard grade, the step such as cylinder cap and cylinder body are attached together, and have carried out integrated simplification on the fixture of robot 10, are saved
Substantial amounts of cost and space have been saved, the finished product area 12 positioned at the side of base 1 is connected with the discharge end of second segment roller-way 8,
Discharge end in finished product area 12 is fixedly connected with conveyer belt 13, and the side of finished product area 12 is from left to right installed with successively to be located at
The distribution box 14 and master control box 15 of the side of base 1, the novel cylinder hood attach together assembly technology flow sheet equipment, cylinder cap is attached together overall process
Full automation is to reach the compression control to beat, and the rational deployment of workbench not only can largely reduce assembling beat, and
And visuality and success rate in assembling process can be improved.
Cylinder cap packing line 2, truss manipulator 3, robot 10, cylinder cap pin sub-packaging workbench 11, second segment roller-way 8, first
Section roller-way 7 and conveyer belt 13 are electrically connected with master control box 15, and master control box 15 is electrically connected with distribution box 14.
Operation principle：Truss manipulator 3 is placed into purlin from crawl cylinder cap assembly and camshaft cover magazine on cylinder cap packing line 2
On the offline work platform for placing 4 of frame, the pallet 9 with cylinder body enters first paragraph roller-way 7, and the crawl cylinder body of robot 10 is put after overturning 180 °
Put cylinder cap pin sub-packaging workbench 5, cylinder cap pin sub-packaging workbench 5 rotates 180 °, artificial hand assembled cylinder cap alignment pin, at this moment,
Robot 10 captures camshaft cover magazine from the offline work platform for placing 4 of truss and is placed on the pallet 9 of first paragraph roller-way 7, so
Robot 10 captures cylinder body from cylinder cap pin sub-packaging workbench 5 and is placed on the pallet 9 of second segment roller-way 8 afterwards, finally, robot
10 capture cylinder cap from the offline work platform for placing 4 of truss is placed on the pallet of second segment roller-way 8, and so circulation is gone down.
In summary, the novel cylinder hood attaches together assembly technology flow sheet equipment, by setting robot 10, can need
Into cylinder body is taken in one's arms, drive cylinder body to overturn 180 °, take camshaft cover magazine in one's arms and reach the standard grade, take cylinder cap in one's arms and reach the standard grade, complete cylinder cap and cylinder body
The function such as attach together, it is ensured that the wide usability of the fixture of robot 10, and pass through two location guides 1024 and insert cylinder cap spiral shells
Bolt pilot hole, the end of location guide 1024 insertion cylinder bolt hole 5-10mm positioning, setting accuracy is high, and security is good.
The novel cylinder hood attaches together assembly technology flow sheet equipment, can in the range of very short beat and very narrow spatial dimension
It is interior, it has been successively performed outside the placement cylinder cap of truss manipulator 3 and camshaft cover magazine, cylinder body line and has beaten main on cylinder cap alignment pin, cylinder body
Assembly line pallet 9, camshaft cover and magazine are reached the standard grade, the step such as cylinder cap and cylinder body are attached together, and are carried out on the fixture of robot 10
Integrated simplification, saves substantial amounts of cost and space.
The novel cylinder hood attaches together assembly technology flow sheet equipment, makes cylinder cap attach together overall process full automation to reach to beat
Compression control, the rational deployment of workbench not only can largely reduce assembling beat, and can improve in assembling process
Visual and success rate, solving traditional cylinder cap and attaching together assembling is assembled online on engine main assembly line, and operator is led to
Overbalance is hung to transplant cylinder cap assembly and reached the standard grade, and camshaft cover magazine of taking by hand is placed on pallet, and this operation is not only fast
Degree is slow, also likely causes cylinder block and head not attach together, and because manual operations can have safety, the problems such as beat is long.
It should be noted that herein, such as first and second or the like relational terms are used merely to a reality
Body or operation make a distinction with another entity or operation, and not necessarily require or imply these entities or deposited between operating
In any this actual relation or order.Moreover, term " comprising ", "comprising" or its any other variant are intended to
Nonexcludability is included, so that process, method, article or equipment including a series of key elements not only will including those
Element, but also other key elements including being not expressly set out, or also include being this process, method, article or equipment
Intrinsic key element.In the absence of more restrictions, the key element limited by sentence "including a ...", it is not excluded that
Also there is other identical element in process, method, article or equipment including the key element.
While there has been shown and described that embodiment of the present utility model, for the ordinary skill in the art,
It is appreciated that these embodiments can be carried out in the case where not departing from principle of the present utility model and spirit a variety of changes, repaiies
Change, replace and modification, scope of the present utility model is defined by the appended claims and the equivalents thereof.
Claims (3)
1. a kind of novel cylinder hood attaches together assembly technology flow sheet equipment, including base (1), it is characterised in that：Base (1) upper table
The side in face is installed with the cylinder cap packing line (2) that one end is extended on the outside of base (1), the activity on cylinder cap packing line (2)
It is installed with truss manipulator (3), the base (1) of described cylinder cap packing line (2) side and is installed with the offline placement work of truss
Make platform (4), be disposed with cylinder cap assembly rest area (5) and camshaft from front to back on the offline work platform for placing of truss (4)
Lid magazine rest area (6), the offline work platform for placing of truss (4) dispenses fixed on the base (1) of line (2) side away from cylinder cap
It is provided with robot (10), the base (1) of robot (10) right opposite and is movably installed with cylinder cap pin sub-packaging workbench (11), and
And second segment roller is installed with by support on the base (1) between robot (10) and cylinder cap pin sub-packaging workbench (11)
Road (8), is fixedly connected with above cylinder cap packing line (2) in the feeding end of second segment roller-way (8) and extends to base (1) outside
Pallet (9) is provided with the first paragraph roller-way (7) in portion, and second segment roller-way (8) and first paragraph roller-way (7), in second segment
The discharge end of roller-way (8) is connected with the finished product area (12) positioned at base (1) side, and the discharge end in finished product area (12) is fixed
Conveyer belt (13) is connected with, the side of the finished product area (12) is from left to right installed with positioned at base (1) side successively
Distribution box (14) and master control box (15)；
The cylinder cap packing line (2), truss manipulator (3), robot (10), cylinder cap pin sub-packaging workbench (11), second segment roller
Road (8), first paragraph roller-way (7) and conveyer belt (13) are electrically connected with master control box (15), and master control box (15) and distribution box
(14) electrically connect.
2. a kind of novel cylinder hood according to claim 1 attaches together assembly technology flow sheet equipment, it is characterised in that：The machine
People (10) is made up of the controlling organization (101) and clamping jaw (102) being fixed on base (1), and the top of controlling organization (101)
It is connected with clamping jaw (102).
3. a kind of novel cylinder hood according to claim 2 attaches together assembly technology flow sheet equipment, it is characterised in that：The clamping jaw
(102) include the supporting frame (1021) that is flexibly connected with the top of controlling organization (101), support frame as described above body (1021) it is interior
Portion is installed with linkage part (1022), is fixedly mounted respectively in the both sides of supporting frame (1021) side and the both sides of bottom
There are the lower clamping part (1023) and upper clamping part (1025) being connected with linkage part (1022), and in supporting frame
(1021) two location guides (1024), the lower clamping part (1023) are installed between the lower clamping part (1023) of bottom
One-way cylinder is installed with the inwall of upper clamping part (1025).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621410627.5U CN206343850U (en) | 2016-12-21 | 2016-12-21 | Novel cylinder hood attaches together assembly technology flow sheet equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621410627.5U CN206343850U (en) | 2016-12-21 | 2016-12-21 | Novel cylinder hood attaches together assembly technology flow sheet equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206343850U true CN206343850U (en) | 2017-07-21 |
Family
ID=59317285
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621410627.5U Withdrawn - After Issue CN206343850U (en) | 2016-12-21 | 2016-12-21 | Novel cylinder hood attaches together assembly technology flow sheet equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206343850U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106695277A (en) * | 2016-12-21 | 2017-05-24 | 上海天永智能装备股份有限公司 | Novel cylinder cover combination assembling technological process equipment |
-
2016
- 2016-12-21 CN CN201621410627.5U patent/CN206343850U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106695277A (en) * | 2016-12-21 | 2017-05-24 | 上海天永智能装备股份有限公司 | Novel cylinder cover combination assembling technological process equipment |
| CN106695277B (en) * | 2016-12-21 | 2019-06-11 | 上海天永智能装备股份有限公司 | Novel cylinder hood attaches together assembly technology flow sheet equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170721 Effective date of abandoning: 20190611 |