CN203778964U - High-efficiency single-robot double-overhead-door laser welding system - Google Patents
High-efficiency single-robot double-overhead-door laser welding system Download PDFInfo
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- CN203778964U CN203778964U CN201420187297.2U CN201420187297U CN203778964U CN 203778964 U CN203778964 U CN 203778964U CN 201420187297 U CN201420187297 U CN 201420187297U CN 203778964 U CN203778964 U CN 203778964U
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Abstract
A high-efficiency single-robot double-overhead-door laser welding system is provided in order to solve the problem that a system in the prior art is low in production efficiency and universality. The system is characterized by comprising a laser system, a robot control cabinet, a system control cabinet, a cooling system, a peripheral frame and a double-overhead-door device, the system control cabinet, the cooling system, the laser system and the robot control cabinet are placed on the ground, and a robot body is fixed to the ground through a fixing base; a left overhead door is fixed to a left station rack; a left station comprises the left station rack and a left workbench top plate, and the left workbench top plate is fixed to the left station rack; a right overhead door is fixed to a right station rack; a right station comprises the right station rack and a right workbench top plate, and the right workbench top plate is fixed to the right station rack. According to the high-efficiency single-robot double-overhead-door laser welding system, due to the fact that the two overhead doors are additionally arranged, when products are clamped between the two stations by staff, the staff can be totally protected against damage of laser; the products can be welded by the robot before a front shutter protection door descends in place, time is saved, and therefore working efficiency can be improved.
Description
Technical field
The utility model relates to the two overhead door laser welding systems of a kind of efficient single robot, the welding system that can enhance productivity.
Background technology
In existing laser welding system, You Dan robot list station laser welding system, single robot double laser welding system, and four axis robot (X-Y-Z-U) list or double laser welding system; In single robot list station laser welding system, the complete product of robot waits operator clamping, and start weld job after falling electric rolling protective door; In single robot double laser welding system, robot is in the time of the welding of left station, and operator is at right working position loading/unloading products, alternately operating between the station of left and right; In four axis robot (X-Y-Z-U) list or double laser welding system, only welding manipulator is four axles, is different from aforementioned two kinds of systems outside six-joint robot, and all the other operating types are similar.
In single robot list station laser welding system, exist robot waits operator loading/unloading products and operator to wait for the problem of robot welding, therefore production efficiency is low;
In single robot double laser welding system, on the left station clamp of robot welding, when product, operator is just at clamping right working position product, and now, laser does not do radiation and takes precautions against between two stations, and human eye is had to injury; Before robot welding product, after must waiting until that the decline of roller shutter protective door puts in place, can start action welding in addition, cause production efficiency to reduce.
In four axis robot lists or double laser welding system, be subject to the limitation of the locus that four axis robot can arrive, only can weld some simple products, versatility is lower;
Therefore, laser welding system of the prior art need to promote.
Summary of the invention
The purpose of this utility model is: provide a kind of efficient single robot two overhead door laser welding systems, have to solve prior art the problem that production efficiency reduces, versatility is lower.
The technical solution of the utility model is achieved in that the two overhead door laser welding systems of a kind of efficient single robot, it is characterized in that: comprise laser system, robot control cabinet, system control cabinet, cooling system, peripheral frame, two overhead door devices, system control cabinet, cooling system, laser system, robot control cabinet are by being positioned on ground, and robot body fixes on the ground by a holder; Left overhead door is fixed in left station frame; Left station comprises left station frame and left workbench top board, and left workbench top board is fixed in frame; Right overhead door is fixed in right working position frame; Right working position comprises right working position frame and right workbench top board, and right workbench top board is fixed in frame; Wherein left and right station frame and robot body holder link together, and fix on the ground; Left roller shutter protective door and right roller shutter protective door, be separately fixed on the section bar of peripheral frame; Control panel is fixed on the section bar of peripheral frame, and left start button and right start button and system indicator are fixed on the section bar of peripheral frame.
Described two overhead door devices mainly comprise aluminium sheet, aluminum section bar frame, limiting plate A and limiting plate B, are fixed on aluminum section bar frame by aluminium sheet; Limiting plate A and limiting plate B that hydraulic bjuffer is housed are fixed on aluminum section bar frame, rise or decline play spacing and cushioning effect while putting in place at cylinder; Linear bearing guidance set A and linear bearing guidance set B3-5 link together with aluminum section bar frame by connecting plate; Lift cylinder is fixed in station frame, and cylinder piston rod end is connected on aluminum section bar frame, to drive overhead door rise in real time or decline.
The beneficial effect that the utility model reaches: the utility model is by setting up twice overhead door, personnel when clamping product, can not be subject to the injury of laser completely between two stations; Robot welding product, declines and puts in place without by the time front roller shutter protective door, has saved the time, and then has promoted operating efficiency.
Brief description of the drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is the utility model welding portion structural upright schematic diagram.
Fig. 3 is the utility model overhead door device details drawing.
Detailed description of the invention
Below in conjunction with accompanying drawing 1-3, architectural feature of the present utility model is more at large described.
The two overhead door laser welding systems of a kind of efficient single robot, it is characterized in that: comprise laser system 1-3, robot control cabinet 1-4, system control cabinet 1-1, cooling system 1-2, peripheral frame 2-5, two overhead door devices 3, system control cabinet 1-1, cooling system 1-2, laser system 1-3, robot control cabinet 1-4 are by being positioned on ground, and robot body 1-5 fixes on the ground by a holder; Left overhead door 1-6 is fixed in left station frame; Left station 1-7 comprises left station frame and left workbench top board, and left workbench top board is fixed in frame; Right overhead door 2-6 is fixed in right working position frame; Right working position 2-7 comprises right working position frame and right workbench top board, and right workbench top board is fixed in frame; Wherein left and right station frame and robot body 1-5 holder link together, and fix on the ground; Left roller shutter protective door 2-1 and right roller shutter protective door 2-8, be separately fixed on the section bar of peripheral frame 2-5, and roller shutter is fallen and is in the light, and roller shutter rises and is beneficial to operator loading/unloading products; Control panel 2-2 is fixed on the section bar of peripheral frame 2-5, and for caller, change parameter, is furnished with the functions such as automatic/hand; Left start button 2-3 and right start button 2-4 and system indicator 2-9 are fixed on the section bar of peripheral frame 2-5, for automatically replacing weld job between the station of control left and right;
Described two overhead door devices 3, mainly comprise aluminium sheet 3-1, aluminum section bar frame 3-8, limiting plate A3-2 and limiting plate B3-6, are fixed on aluminum section bar frame 3-8 upper by aluminium sheet 3-1, and aluminium sheet 3-1 is used for being in the light, and strengthens the rigidity of overhead door frame structure simultaneously; The limiting plate A3-2 of hydraulic bjuffer and limiting plate B3-6 are housed, and to be fixed on aluminum section bar frame 3-8 upper, rises or decline play spacing and cushioning effect while putting in place at cylinder; Linear bearing guidance set A3-3 and linear bearing guidance set B3-5 link together with aluminum section bar frame 3-8 by connecting plate 3-7; Lift cylinder 3-4 is fixed in station frame, and it is upper that cylinder piston rod end is connected to aluminum section bar frame 3-8, to drive overhead door rise in real time or decline.
When system ready, left station manipulation person is at left station 1-7 clamping product, after click left start button 2-3, left overhead door 1-6 declines, simultaneously left rolling screen door 2-1 declines, after left overhead door 1-6 decline puts in place, robot body 1-5 starts to weld left station 1-7 product from initial point transposition and (welds complete, 1-5 robot body returns initial point, left rolling screen door 2-1 rises automatically, simultaneously left overhead door 1-6 rises, left station 1-7 operator enters next circulation), simultaneously right overhead door 2-6 rises, right working position 2-7 operator is at right working position 2-7 loading/unloading products, after click right start button 2-4, right overhead door 2-6 declines, simultaneously, right rolling screen door 2-8 declines, after right overhead door 2-6 decline puts in place, robot body 1-5 starts to weld right working position 2-7 product from the transposition of initial point position and (welds complete, robot body 1-5 returns initial point, right rolling screen door 2-8 rises automatically, simultaneously right overhead door 2-6 rises, right working position operator dismantles right working position 2-7 and welds product, and clamping new product, right working position 2-7 enters next circulation) above actuation cycle alternate repetition.
In sum, the two overhead door laser welding systems of this patent list robot can improve robot utilization ratio, and applicable to high-precision product, the robot waits time shortens greatly, thereby improves output, reduces man-hour, effectively take precautions against the injury of laser to human eye simultaneously.
Claims (2)
1. the two overhead door laser welding systems of efficient single robot, it is characterized in that: comprise laser system, robot control cabinet, system control cabinet, cooling system, peripheral frame, two overhead door devices, system control cabinet, cooling system, laser system, robot control cabinet are by being positioned on ground, and robot body fixes on the ground by a holder; Left overhead door is fixed in left station frame; Left station comprises left station frame and left workbench top board, and left workbench top board is fixed in frame; Right overhead door is fixed in right working position frame; Right working position comprises right working position frame and right workbench top board, and right workbench top board is fixed in frame; Wherein left and right station frame and robot body holder link together, and fix on the ground; Left roller shutter protective door and right roller shutter protective door, be separately fixed on the section bar of peripheral frame; Control panel is fixed on the section bar of peripheral frame, and left start button and right start button and system indicator are fixed on the section bar of peripheral frame.
2. the two overhead door laser welding systems of the efficient single robot of one according to claim 1, is characterized in that: described two overhead door devices mainly comprise aluminium sheet, aluminum section bar frame, limiting plate A and limiting plate B, are fixed on aluminum section bar frame by aluminium sheet; Limiting plate A and limiting plate B that hydraulic bjuffer is housed are fixed on aluminum section bar frame, rise or decline play spacing and cushioning effect while putting in place at cylinder; Linear bearing guidance set A and linear bearing guidance set B3-5 link together with aluminum section bar frame by connecting plate; Lift cylinder is fixed in station frame, and cylinder piston rod end is connected on aluminum section bar frame, to drive overhead door rise in real time or decline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420187297.2U CN203778964U (en) | 2014-04-17 | 2014-04-17 | High-efficiency single-robot double-overhead-door laser welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420187297.2U CN203778964U (en) | 2014-04-17 | 2014-04-17 | High-efficiency single-robot double-overhead-door laser welding system |
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| Publication Number | Publication Date |
|---|---|
| CN203778964U true CN203778964U (en) | 2014-08-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420187297.2U Expired - Fee Related CN203778964U (en) | 2014-04-17 | 2014-04-17 | High-efficiency single-robot double-overhead-door laser welding system |
Country Status (1)
| Country | Link |
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| CN (1) | CN203778964U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141473A (en) * | 2015-03-23 | 2016-11-23 | 丰田工业(昆山)有限公司 | A kind of across frame back axle PIN robotic arm welding system |
| CN107234382A (en) * | 2017-08-09 | 2017-10-10 | 钦州学院 | Combined welding station frame |
| CN107322162A (en) * | 2017-08-08 | 2017-11-07 | 柳州市开宇机器人有限公司 | One kind is switched fast welding robot |
| CN107671095A (en) * | 2017-09-25 | 2018-02-09 | 南京宝丽晶电子科技有限公司 | A kind of FPD screen washing equipment |
| CN108747061A (en) * | 2018-04-23 | 2018-11-06 | 大族激光科技产业集团股份有限公司 | A kind of laser welding platform that double-station is switched fast |
| CN109623148A (en) * | 2019-01-20 | 2019-04-16 | 佛山隆深机器人有限公司 | A kind of automatic machinery people laser welding system |
| CN109940300A (en) * | 2019-02-28 | 2019-06-28 | 中山市器美机器人科技有限公司 | A kind of Flexible Welding Line of quick multistation welding |
| CN111230336A (en) * | 2020-02-04 | 2020-06-05 | 大族激光科技产业集团股份有限公司 | Lifting protection device and laser cutting system |
| CN111774738A (en) * | 2019-11-29 | 2020-10-16 | 南京上美冠丰塑胶有限公司 | Method for cutting automotive interior trim part |
| CN112474603A (en) * | 2020-10-14 | 2021-03-12 | 株洲国创轨道科技有限公司 | Sealed house device |
-
2014
- 2014-04-17 CN CN201420187297.2U patent/CN203778964U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141473A (en) * | 2015-03-23 | 2016-11-23 | 丰田工业(昆山)有限公司 | A kind of across frame back axle PIN robotic arm welding system |
| CN107322162A (en) * | 2017-08-08 | 2017-11-07 | 柳州市开宇机器人有限公司 | One kind is switched fast welding robot |
| CN107234382A (en) * | 2017-08-09 | 2017-10-10 | 钦州学院 | Combined welding station frame |
| CN107671095A (en) * | 2017-09-25 | 2018-02-09 | 南京宝丽晶电子科技有限公司 | A kind of FPD screen washing equipment |
| CN108747061A (en) * | 2018-04-23 | 2018-11-06 | 大族激光科技产业集团股份有限公司 | A kind of laser welding platform that double-station is switched fast |
| CN109623148A (en) * | 2019-01-20 | 2019-04-16 | 佛山隆深机器人有限公司 | A kind of automatic machinery people laser welding system |
| CN109940300A (en) * | 2019-02-28 | 2019-06-28 | 中山市器美机器人科技有限公司 | A kind of Flexible Welding Line of quick multistation welding |
| CN111774738A (en) * | 2019-11-29 | 2020-10-16 | 南京上美冠丰塑胶有限公司 | Method for cutting automotive interior trim part |
| CN111774738B (en) * | 2019-11-29 | 2022-05-03 | 南京上美冠丰塑胶有限公司 | Method for cutting automotive interior trim part |
| CN111230336A (en) * | 2020-02-04 | 2020-06-05 | 大族激光科技产业集团股份有限公司 | Lifting protection device and laser cutting system |
| CN112474603A (en) * | 2020-10-14 | 2021-03-12 | 株洲国创轨道科技有限公司 | Sealed house device |
| CN112474603B (en) * | 2020-10-14 | 2022-07-26 | 株洲国创轨道科技有限公司 | Sealed house device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140820 Termination date: 20150417 |
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| EXPY | Termination of patent right or utility model |