CN106689344A - 有机食品果蔬专用防腐设备 - Google Patents
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Abstract
本发明涉及一种有机食品果蔬专用防霉设备，本装置包括箱体、进风口、轴流风机、纳米涂层除尘过滤网、静电除尘除菌过滤网、紫外杀菌除菌装置、超声恒湿器、电子制冷机、环状电磁场、臭氧，I+、I‑离子发生器等部分。本发明利用装置内循环系统，对库内的空气进行循环除尘、杀菌，不使用任何保鲜剂，适用于有机食品果蔬保鲜。果蔬入库时，利用库内冷源，对果蔬进行恒湿差压预冷，提高预冷效率，保证果蔬贮藏品质。
Description
技术领域
本发明属于防腐保鲜领域，尤其是一种有机食品果蔬专用防腐设备。
背景技术
现有的果蔬保鲜一般采用冷库结合保鲜剂和防腐剂进行协同保鲜，根据实测，冷库在运行中耗能较大，且冷量得不到有效的循环，对库内的果蔬保鲜效果有待提高。保鲜剂和防腐剂的使用增加了水果除农药外，其他残留物的增加，增加食用的安全隐患，需要提供一种新的防腐设备，来减少和降低保鲜剂和防腐剂的使用，增加果蔬在长时间保鲜过程中的口感。
发明内容
本发明是为了克服现有技术的不足之处，提供一种结构新颖、使用方法简单、防腐效果好的有机食品果蔬专用防腐设备。
本发明实现目的的技术方案如下：
一种有机食品果蔬专用防霉设备，包括气体处理箱体以及风机，气体处理箱体的一侧制有进气口，另一侧制有出气口，出气口安装风机，风机用于将外部气体循环进入气体处理箱体内，通过气体处理箱的净化、加湿、电离等处理后循环进入冷库，在冷库内贮藏期间流相内循环；
所述气体处理箱体的内部结构为：在进气口与出气口之间的箱体上壁和箱体下壁直接安装有安装架，在安装架上制有多个卡槽，以及装置所需的电源接口，以供下述设备能够顺利安装，正常运转，在安装架上由进气口侧至出气口侧依次平行间隔安装有：纳米涂层除尘过滤网、静电除尘除菌过滤网、紫外杀菌除菌装置、超声恒湿器、电子制冷机、环状电磁场、臭氧，I+、I-离子发生器。
而且，在气体处理箱体箱体内或者箱体下部安装一水槽，该水槽为超声恒湿器供水，接收来自电子制冷装置结露生成的水。
而且，所述出气口直接连接冷库的进气口。
而且，所述气体处理箱体箱体气密，箱体后盖可拆卸。
本发明的优点和积极效果如下：
1、本发明提供的防腐设备在冷库贮藏期间可以为冷库提供流相(气体)内循环，果蔬封闭环境风内循环(介质相流动，即流相)具有显著防霉作用，如同流水不腐户枢不蠹一样。精确控制环境流相，不使用任何防腐保鲜剂，解决有机食品防腐保鲜难题。
2、本发明提供的防腐设备可以帮助果蔬入库快速差压预冷，解决果蔬预冷效率低、失水难题，红提葡萄预冷量8吨，温度由25℃降至0-1℃，用时6h。预冷效率提高40％-60％，库内气体净化率99％。
3、本发明提供的防腐设备的箱体气密性良好，箱体后盖可拆，方便维修，箱体参考尺寸，高×宽×厚＝高2200mm×宽1500mm×厚500mm，进风口尺寸0.6m×1.6m，箱体底部带有万向轮，可以移动，轴流风机风量为库容积的15-20倍(5000-6000m3/h)。
附图说明
图1是本发明中防腐设备的结构示意图；
图2为图1中A-A向剖视图。
具体实施方式
下面通过具体实施例对本发明作进一步详述，以下实施例只是描述性的，不是限定性的，不能以此限定本发明的保护范围。
一种有机食品果蔬专用防霉设备，包括气体处理箱体2以及风机3，气体处理箱体的一侧制有进气口1，另一侧制有出气口，出气口安装风机，风机用于将外部气体循环进入气体处理箱体内，通过气体处理箱的净化、加湿、电离等处理后循环进入冷库，在冷库内贮藏期间流相内循环，果蔬封闭环境风内循环(介质相流动，即流相)具有显著防霉作用，如同流水不腐户枢不蠹一样。精确控制环境流相，不使用任何防腐保鲜剂，解决有机食品防腐保鲜难题。
所述气体处理箱体的内部结构为：在进气口与出气口之间的箱体上壁和箱体下壁直接安装有安装架4，在安装架上制有多个卡槽，以及装置所需的电源接口等(本申请没有标号)，以供下述设备能够顺利安装，正常运转，在安装架上由进气口侧至出气口侧依次平行间隔安装有：纳米涂层除尘过滤网5、静电除尘除菌过滤网6、紫外杀菌除菌装置7、超声恒湿器8、电子制冷机9、环状电磁场10、臭氧，I+、I-离子发生器11。
本申请在箱体内或者箱体下部安装一水槽12，该水槽为超声恒湿器供水，同时还可以接收来自电子制冷装置结露生成的水，供水和接水分别采用管道连接，本申请不做特殊限制。
出气口直接连接冷库的进气口，能够保证库体内进入气体的绝对的纯净度、湿度以及无菌度，保证库体内的无菌恒湿环境，延长库体内果蔬的保鲜时间。
本发明提供的防腐设备的箱体气密性良好，箱体后盖可拆，方便维修，箱体参考尺寸，高×宽×厚＝高2200mm×宽1500mm×厚500mm，进风口尺寸0.6m×1.6m，箱体底部带有万向轮，可以移动，轴流风机风量为库容积的15-20倍(5000-6000m3/h)。
上述装置的作用及参考型号如下：
1、气体处理箱体：常规镀锌铁皮，厚度1mm，喷漆，箱外形参考尺寸：高2200mm×宽1500mm×厚500mm。静压箱底部侧面安装带有万向轮地脚，其中，每侧有一个轮可以制动，轮距1000mm，方便移动和拆卸。箱体接缝处做气密处理，目的是为了产生最大的压力差。
2、轴流风机：380V轴流风机，风量5000-6000m3/h，功率0.75KW，可参考选购上海风机电器有限公司生产的哈莱申牌低噪声轴流风机，型号为SF NO 3.5号。
3、进风口：尺寸：宽600mm×高1600mm。
4、箱体后盖(维修门)：整体可拆，作为检修门，打开后可以看到设备内部各部分结构。
5、水槽：为超声加湿装置提供水源，同时可以接收电子制冷装置结露生成的水。
6、纳米涂层除尘过滤网：除杂质，除灰尘。采用粒径在20nm以下，呈球形的银粒子经特殊工艺与过滤网相结合生产而成，厚度3-50mm，可使用HEPA型高效过滤网。
7、静电除尘除菌过滤网：利用高压静电场，吸附气体流中带电尘粒和菌类。可选用中纺/zflc-hepa型号静电除尘网。
8、紫外杀菌除菌装置：紫外杀菌。使用波长UVC(200～280nm)的电磁波杀菌，灯212mm，功率8W，电流270Ma，紫外辐照度26uw/cm2，可使用HDGW212D/S15型号紫外灯。
9、超声恒湿器:加湿作用，加湿量3000-5000ml/h，雾粒直径1-5微米，可选用正岛SJ-J3000型加湿器。
10、电子制冷机:使用半导体制冷，半导体制冷器具有无噪声、无振动、不需制冷剂、体积小、重量轻等特点，且工作可靠，操作简便，易于进行冷量调节。制冷，保持恒温和除湿作用。制冷量20-50W，稳定电流2-4A，电压12-24V，冷面长60-80mm，宽40-60mm，高10-12mm，热面长80-160mm，宽60-120mm，高50-70mm。可使用型号ATP050-12-A-00型。
11、环状电磁场:材料使用软磁性材料，切割气流，初吸力8000N-10000N，工作电压24V，可选用力迅/LX-26540型。
12、臭氧，I+、I-离子发生器：离子浓度3×106PCS/cm3，臭氧浓度60-80mg/L，可选用CL-R03正负离子发生器。
Claims (4)
1.一种有机食品果蔬专用防霉设备，包括气体处理箱体以及风机，其特征在于：气体处理箱体的一侧制有进气口，另一侧制有出气口，出气口安装风机，风机用于将外部气体循环进入气体处理箱体内，通过气体处理箱的净化、加湿、电离等处理后循环进入冷库，在冷库内贮藏期间流相内循环；
所述气体处理箱体的内部结构为：在进气口与出气口之间的箱体上壁和箱体下壁直接安装有安装架，在安装架上制有多个卡槽，以及装置所需的电源接口，以供下述设备能够顺利安装，正常运转，在安装架上由进气口侧至出气口侧依次平行间隔安装有：纳米涂层除尘过滤网、静电除尘除菌过滤网、紫外杀菌除菌装置、超声恒湿器、电子制冷机、环状电磁场、臭氧，I+、I-离子发生器。
2.根据权利要求1所述的有机食品果蔬专用防霉设备，其特征在于：在气体处理箱体箱体内或者箱体下部安装一水槽，该水槽为超声恒湿器供水，接收来自电子制冷装置结露生成的水。
3.根据权利要求1所述的有机食品果蔬专用防霉设备，其特征在于：所述出气口直接连接冷库的进气口。
4.根据权利要求1所述的有机食品果蔬专用防霉设备，其特征在于：所述气体处理箱体箱体气密，箱体后盖可拆卸。
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| CN110896286A (zh) * | 2018-09-11 | 2020-03-20 | 深圳市国王科技有限公司 | 一种冷链冷库数控正弦高压离子电源装置 |
| CN113229355A (zh) * | 2021-03-31 | 2021-08-10 | 天津市农业科学院 | 果蔬贮运微环境多场耦合防腐保鲜设备 |
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| CN106509070A (zh) * | 2016-11-17 | 2017-03-22 | 红河州和源农业开发有限公司 | 葡萄超长期绿色保鲜方法 |
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| CN110896286A (zh) * | 2018-09-11 | 2020-03-20 | 深圳市国王科技有限公司 | 一种冷链冷库数控正弦高压离子电源装置 |
| CN113229355A (zh) * | 2021-03-31 | 2021-08-10 | 天津市农业科学院 | 果蔬贮运微环境多场耦合防腐保鲜设备 |
| CN113229355B (zh) * | 2021-03-31 | 2023-06-06 | 天津市农业科学院 | 果蔬贮运微环境多场耦合防腐保鲜设备 |
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