CN106677068A - Construction method capable of preventing hollowing at box girder support plate - Google Patents

Construction method capable of preventing hollowing at box girder support plate Download PDF

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Publication number
CN106677068A
CN106677068A CN201611218461.1A CN201611218461A CN106677068A CN 106677068 A CN106677068 A CN 106677068A CN 201611218461 A CN201611218461 A CN 201611218461A CN 106677068 A CN106677068 A CN 106677068A
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CN
China
Prior art keywords
support plate
concrete
hollowing
construction method
vibrating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611218461.1A
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Chinese (zh)
Inventor
张兴春
周纪卫
张继平
李金永
周卫霞
伞志丰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
First Engineering Co Ltd of China Railway 19th Bureau Group Co Ltd
Original Assignee
First Engineering Co Ltd of China Railway 19th Bureau Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by First Engineering Co Ltd of China Railway 19th Bureau Group Co Ltd filed Critical First Engineering Co Ltd of China Railway 19th Bureau Group Co Ltd
Priority to CN201611218461.1A priority Critical patent/CN106677068A/en
Publication of CN106677068A publication Critical patent/CN106677068A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The invention relates to a construction method capable of preventing hollowing at a box girder support plate during box girder manufacturing and mainly solves the problem that a method using glue injection to solve the hollowing at the support plate is poor in effect. The construction method includes: anchoring reinforcing steel bars and horizontal reinforcing ribs are arranged on the support plate; the support plate is coated with epoxy resin glue, and gravels are added into the epoxy resin glue; bottom formwork is polished; the face, contacting with the bottom formwork, of the support plate is sufficiently coated with a release agent, and the periphery of the support plate is completely sealed by glass cement; the middle of the support plate and the bottom formwork are drilled, and blocking off is performed after cement paste flows out during concrete vibrating; using a vibrator to guide concrete vibrating, an attaching type vibrator is turned on to perform concrete vibrating after concrete completely covers embedded reinforcing steel bars at the support plate, and the attaching type vibrator is shut down after the chamfer of a girder body is filled with the concrete; two attaching type vibrators are added near the support plate, and a small skylight is formed in the formwork above the support plate. By the construction method, the hollowing at the support plate can be effectively prevented.

Description

The construction method of hollowing at prevention box beam support plate
Technical field:
The present invention relates to the construction method of hollowing at box beam support plate can be prevented in box beam manufacturing process.
Background technology:
Simple supported box beam is often operation people due to the disguise of bearing Board position and the particularity of construction technology, herein construction quality The weak link that member easily ignores, it sometimes appear that the percussion of Jing blunts sends at support plate in prefabricated case beam in current check The empty sound of " rub-a-dub rub-a-dub ", mainly relevant with construction and construction technology the reason for there is hollowing, concrete reason is as follows:
1st, reinforcing bar is too close at the pre-embedded steel slab of support plate top, and vibrating spear is difficult to be inserted into above support plate and fully vibrates.
2nd, coarse aggregate is difficult to during concrete placing, and stone is very few, and cement mortar is on the high side, partially thick, causes concrete at this Shrink excessive.
3rd, bearing steel plate and concrete shrinkage, the coefficient of expansion are variant, cause to shrink, expand asynchronous, cause concrete There is small gap and bearing steel plate between.
4th, support plate top concrete vibrating when, in gap air row do not go out, bearing plate top surface exist it is larger or compared with Many crafters.
5th, pre-buried bearing surface of steel plate is too smooth, and the cohesive force between concrete is inadequate, it is impossible to synchronous.
6th, in pre-, first, whole stretching process, shrinking occurs beam body with pre-buried bearing steel plate because material character is different in concrete It is asynchronous.
Because support plate belongs to concentration stress point, if dealing with improperly, may cause at bearing during Superstructure Construction Mutation formula is caved in and the formula of creeping is caved in, and the processing method for adopting at present is at the gap between bearing steel plate and beam body concrete Injecting glue, but result is undesirable, and traffic safety and beam body stability itself are had a negative impact.
The content of the invention:
The technical problem to be solved is to provide a kind of construction method of hollowing at prevention box beam support plate, and it can make to mix Solidifying soil is tightly combined with support plate, hollowing phenomenon is eliminated, so as to ensure beam body stability itself and traffic safety.
What above-mentioned purpose was realized in:
The anchor bar of some φ 20mm is put above support plate, the bottom of the anchor bar is fixed on support plate, Distance at interval of 100mm on support plate arranges one horizontal stiffener, to increase the cohesive force of support plate and concrete, increases Strong anchor force between steel plate support plate and concrete;Epoxide-resin glue is filled on support plate, is put into in epoxide-resin glue broken Stone, the spacing of adjacent rubble is advisable with the width less than rubble, can so make bearing plate surface become coarse, increases concrete pair The cohesive force of support plate, makes concrete compaction at this, reduces the gap between concrete and support plate;The bottom of to before box girder construction Mould is polished, and whether in place to check support plate fastening bolt, and upper neat bolt is simultaneously tightened, and makes support plate closely connected with bed die;Bearing Plate and the face fully brushing releasing agent of end template contact, support plate surrounding is complete with glass cement closing, it is ensured that concreting Serosity is not flowed under support plate in journey, resistance when reducing tensioning;The hole of an a diameter of 25mm, bearing are bored in the middle of support plate Also the hole of an a diameter of 25mm is bored on end template below plate, the two described holes are connected, and the hole can discharge bearing The bubble that concrete is produced in process of vibrating at plate, stoppers when vibrating after cement mortar flows out from hole, can make bearing Crack air between plate and concrete is discharged, and reduces hollowing;
In concreting, support position is where placing at first, should to draw first with the vibrating spear of a diameter of 30mm and smash, After concrete all covers the embedded bar at support plate, start attached vibrator and vibrated, attached vibrator Opened using interruption, generally 90s or so stops 60s, after concrete is filled at beam body chamfering, stops adhesion type and vibrates Device;By increasing attached vibrator quantity, end is set fully to vibrate;Increase by two attached vibrators near support plate, Simultaneously scuttle is opened at template above support plate, enable vibrating spear to be smoothly inserted into support plate top, make coagulation at support plate Native fully vibration compacting.
It is an advantage of the invention that:Due in support plate surface smear epoxide-resin glue and being embedded with rubble, on support plate If horizontal stiffener, so the cohesive force of support plate and concrete can be increased, when beam body casting concrete vibrates, mortar can be flowed into In the middle of rubble, combined with rubble closely connected, hollowing obtains effectively solving, it is steady to bridge superstructure, traffic safety and beam body itself It is qualitative to play an important role.This construction method can effectively prevent the generation of hollowing at support plate.
Specific embodiment:
The anchor bar of some φ 20mm is put above support plate, the bottom of the anchor bar is fixed on support plate, Distance at interval of 100mm on support plate arranges one horizontal stiffener, to increase the cohesive force of support plate and concrete, increases Strong anchor force between steel plate support plate and concrete;Epoxide-resin glue is filled on support plate, is put into in epoxide-resin glue broken Stone, the spacing of adjacent rubble is advisable with the width less than rubble, can so make bearing plate surface become coarse, increases concrete pair The cohesive force of support plate, makes concrete compaction at this, reduces the gap between concrete and support plate;The bottom of to before box girder construction Mould is polished, and whether in place to check support plate fastening bolt, and upper neat bolt is simultaneously tightened, and makes support plate closely connected with bed die;Bearing Plate and the face fully brushing releasing agent of end template contact, support plate surrounding is complete with glass cement closing, it is ensured that concreting Serosity is not flowed under support plate in journey, resistance when reducing tensioning;The hole of an a diameter of 25mm, bearing are bored in the middle of support plate Also the hole of an a diameter of 25mm is bored on end template below plate, the two described holes are connected, and the hole can discharge bearing The bubble that concrete is produced in process of vibrating at plate, stoppers when vibrating after cement mortar flows out from hole, can make bearing Crack air between plate and concrete is discharged, and reduces hollowing;
In concreting, support position is where placing at first, should to draw first with the vibrating spear of a diameter of 30mm and smash, After concrete all covers the embedded bar at support plate, start attached vibrator and vibrated, attached vibrator Opened using interruption, generally 90s or so stops 60s, after concrete is filled at beam body chamfering, stops adhesion type and vibrates Device;By increasing attached vibrator quantity, end is set fully to vibrate;Increase by two attached vibrators near support plate, Simultaneously scuttle is opened at template above support plate, enable vibrating spear to be smoothly inserted into support plate top, make coagulation at support plate Native fully vibration compacting.

Claims (1)

1. prevent the construction method of hollowing at box beam support plate, it is characterized in that:Put some φ 20mm's above support plate Anchor bar, the bottom of the anchor bar is fixed on support plate, and the distance at interval of 100mm on support plate is arranged together Horizontal stiffener;Epoxide-resin glue is filled on support plate, rubble is put into in epoxide-resin glue, the spacing of adjacent rubble is with little It is advisable in the width of rubble;Bed die is polished before box girder construction, whether in place to check support plate fastening bolt, upper neat spiral shell Bolt is simultaneously tightened, and makes support plate closely connected with bed die;Support plate and the face fully brushing releasing agent of end template contact, support plate surrounding is used Glass cement closing is complete, it is ensured that serosity is not flowed under support plate in concreting process;One is bored in the middle of support plate directly Footpath is the hole of 25mm, and the hole of an a diameter of 25mm is also bored on the end template below support plate, and the two described holes are connected, The hole can discharge the bubble that concrete is produced in process of vibrating at support plate, when vibrating after cement mortar flows out from hole Stopper, discharge can the crack air between support plate and concrete;
In concreting, support position is where placing at first, should to draw first with the vibrating spear of a diameter of 30mm and smash, After concrete all covers the embedded bar at support plate, start attached vibrator and vibrated, attached vibrator Opened using interruption, after concrete is filled at beam body chamfering, stop attached vibrator;By increasing attached vibrator Quantity, makes end fully vibrate;Increase by two attached vibrators near support plate, while opening at template above support plate Scuttle, enables vibrating spear to be smoothly inserted into support plate top, makes the abundant vibration compacting of concrete at support plate.
CN201611218461.1A 2016-12-26 2016-12-26 Construction method capable of preventing hollowing at box girder support plate Pending CN106677068A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611218461.1A CN106677068A (en) 2016-12-26 2016-12-26 Construction method capable of preventing hollowing at box girder support plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611218461.1A CN106677068A (en) 2016-12-26 2016-12-26 Construction method capable of preventing hollowing at box girder support plate

Publications (1)

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CN106677068A true CN106677068A (en) 2017-05-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110952451A (en) * 2019-11-19 2020-04-03 中国铁建大桥工程局集团有限公司 Air-sounding prevention method for epoxy resin support

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20120108073A (en) * 2011-03-23 2012-10-05 (주)삼현피에프 Manufacturing method of box type steel-concrete composite girder and construction method of thereof
CN103362069A (en) * 2013-07-31 2013-10-23 中铁六局集团有限公司 Steel and concrete combined box girder concrete wing plate formwork and construction method
CN204875498U (en) * 2015-07-29 2015-12-16 济南城建集团有限公司 Device of steel sheet installation under supplementary bridge beam supports
CN105239789A (en) * 2015-10-25 2016-01-13 赵涛 Construction process for plugging and consolidating concrete crack through chemical grouting
CN205821975U (en) * 2016-07-19 2016-12-21 长安大学 A kind of assembling steel plate composite beam bridge based on bolted steel reinforced concrete combined bridge deck

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20120108073A (en) * 2011-03-23 2012-10-05 (주)삼현피에프 Manufacturing method of box type steel-concrete composite girder and construction method of thereof
CN103362069A (en) * 2013-07-31 2013-10-23 中铁六局集团有限公司 Steel and concrete combined box girder concrete wing plate formwork and construction method
CN204875498U (en) * 2015-07-29 2015-12-16 济南城建集团有限公司 Device of steel sheet installation under supplementary bridge beam supports
CN105239789A (en) * 2015-10-25 2016-01-13 赵涛 Construction process for plugging and consolidating concrete crack through chemical grouting
CN205821975U (en) * 2016-07-19 2016-12-21 长安大学 A kind of assembling steel plate composite beam bridge based on bolted steel reinforced concrete combined bridge deck

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
顾红新: "高速铁路900t预制箱梁支座板混凝土空洞防治技术", 《国防交通工程与技术》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110952451A (en) * 2019-11-19 2020-04-03 中国铁建大桥工程局集团有限公司 Air-sounding prevention method for epoxy resin support

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Application publication date: 20170517