A kind of x-ray flaw detector lifting support
Technical field
The present invention relates to industrial X-ray inspection field, specifically a kind of x-ray defectoscope lifting support.
Background technology
During the flaw detection of industrial pipeline X-ray production apparatus, weld bond has certain altitude with ground.Will according to the technology of radiographic inspection
Ask, it is necessary to which X-ray production apparatus is placed on ad-hoc location, the accurate of position directly affects x-ray inspection quality, the weldering for middle Large Diameter Pipeline
Mouth needs to be segmented shooting, it is desirable to and X-ray production apparatus, along (inverse) hour hands, is sequentially placed circumferentially diverse location using tube hub as axle, with
Shoot the egative film of whole lap welding seam.
Scaffold is set up during flaw detection at present, special support is placed on scaffold.Scaffold and support can only prop up merely
Support acts on, it is impossible to lifts, direction of illumination can only vertically upward or horizontal left and right., it is necessary to take again during one of weld bond under detection
If scaffold, placement for X-ray machine X can only men hoisting, operating efficiency is low.Or using lever principle, force down lever one
End is to raise X ray generator terminal, and this kind of support space-consuming is larger, and usage range is small.
The content of the invention
The present invention provides a kind of x-ray flaw detector lifting support, can solve the problem that and sets up special scaffold again, or support
Function is single, and repeated disassembled and assembled scaffold, displacement is inaccurate, and irradiation has the reasons such as direction blind area to cause flaw detection work difficult.
The technical scheme adopted by the invention to solve the technical problem is that:
A kind of x-ray flaw detector lifting support, including base, actuator, lifting assembly, slide assemblies and runner assembly,
The base is provided with actuator and lifting assembly, and actuator is connected with lifting assembly, and the lifting assembly is provided with working bucket,
The working bucket is provided with slide assemblies, and the slide assemblies are connected with runner assembly, and the runner assembly end is provided with X ray
Defectoscope.
Further, the lifting assembly includes lower mast group, the first chain, the second chain, secondary drive wheel and three-level drive
Driving wheel, the lower mast group include top lower mast, two level lower mast, three-level lower mast and end lower mast, and top lower mast is fixed on base;
Two secondary drive wheels are provided with above two level lower mast, are connected below with hydraulically extensible bar;Two three-levels are provided with above three-level lower mast
Working bucket and slide assemblies are arranged at driving wheel, end lower mast top;First chain one end is fixed on top lower mast, is driven around two level
Driving wheel, the other end are fixed on three-level lower mast;Second chain one end is fixed on two level lower mast, solid around three-level driving wheel, the other end
It is scheduled on the lower mast of end.
Further, the convex sliding rail of slide assemblies including end lower mast upper-end front, spill sliding stand and
Round platform supports, and the spill sliding stand is slidably matched on convex sliding rail and is positioned at the one of convex sliding rail, institute
State and round platform support is provided with above spill sliding stand, the round platform support is provided with runner assembly.
Further, the runner assembly includes threading arm and C-shaped steel plate;The spiral shell of the round platform support provided with longitudinal direction
Hole, threading arm is installed in the screw, threading arm front end is provided with C-shaped steel plate, and X-ray production apparatus is fixed in C-shaped steel plate, and is passed through
Ratchet bundling belt is fixed.
Further, the runner assembly includes C-shaped steel plate, handwheel, guide pipe, pull bar, rigid hose, ball, company
Joint and second spring, the round platform support are provided with the screw of longitudinal direction, are provided with guide pipe in longitudinal screw, are leading
Pull bar is installed into pipe, the push-and-pull boom end is provided with handwheel, and the guide pipe is connected with rigid hose, and the rigidity is soft
Tube end is provided with a connector, and the connector is included in the cylindrical rod slided in rigid hose and the C-shaped being connected with cylindrical rod
Steel plate, between the rigid hose end and C-shaped steel plate be provided be used for connector reset second spring, the guide pipe with just
Ball is filled between property flexible pipe.
Further, the base includes chassis, and chassis is provided with base support, actuator and lifting assembly, base branch
Hydraulic tank and compression motor are installed on frame, compression motor is connected with hydraulic tank, and the actuator is hydraulic cylinder, hydraulic tank with
Hydraulic cylinder is connected, and the hydraulically extensible bar of the hydraulic cylinder is connected with the bottom of the two level lower mast of lifting assembly.
Further, four rolling is provided with below the base, the base both sides there are two leg assemblies respectively.
Further, the leg assembly includes rotating threaded rod, extension bar and pressure domain, and the extension bar is on base
It is slidably matched, extension bar is provided with screwed hole, rotates threaded rod and is arranged in screwed hole, and rotating threaded rod will installation by rotating
Press in the pressure domain for rotating threaded rod bottom and contacted with ground.
Further, the leg assembly includes rotating threaded rod, extension bar, pressure domain, middle part blind hole, spring installation
Hole, draw ring, mounting blocks, taper fixture block, the first spring and teeth groove, the extension bar are slided and are positioned on base along base
At one, extension bar top is provided with a through hole, and rotation threaded rod is provided with the through hole, rotates threaded rod bottom and is provided with pressure ground
Disk, described rotate are provided with some teeth groove on threaded rod, stretch out boom end and be provided with a middle part blind hole and some spring mounting holes, institute
Middle part blind hole is stated through the through hole and is connected with through hole.Taper fixture block, the conic clamp are installed in the middle part blind hole
Block is connected with mounting blocks, and the mounting blocks are connected with some first springs, and first spring is located in spring mounting hole, described
Mounting blocks are provided with draw ring.
Further, the chassis is provided with slide rail, and base support bottom is provided with sliding block, and the base support is on chassis
It is upper to slide and be locked at one.
The beneficial effects of the invention are as follows:
The present invention can substitute scaffold, save process, simplify the job requirement of x-ray inspection;, can using flexible
So that X-ray production apparatus moves in " Contraband " font, space occupancy rate is small, and mobile number is few, and operating efficiency is high;Different materials manufacture or
Increase lower mast quantity, higher adjustable height can be obtained.
1st, support lifting lower mast group, height are adjusted flexibly, occupied little space, and precision is high.
2nd, bracket slide system (including the convex sliding rail of end lower mast upper-end front, spill sliding stand, round platform branch
Support, threading arm), fuselage can be allow with upper and lower three-dimensional 360 ° of rotations, to adapt to all directions weld bond around.
3rd, the working bucket of end lower mast, the weight of X-ray production apparatus is not only balanced, returns staff's operation and provide operation
Platform.
Brief description of the drawings
Fig. 1 is the front view of the present invention;
Fig. 2 is the right view of the present invention;
Fig. 3 is the structural representation of the second embodiment of leg assembly;
Fig. 4 is the structural representation of the second embodiment of runner assembly.
In figure:1 base, 101 chassis, 102 hydraulic tanks, 103 compression motors, 104 base supports, 105 leg assemblies, 1051
Rotate threaded rod, 1052 extension bars, 1053 pressure domains, 1054 middle part blind holes, 1055 spring mounting holes, 1056 draw rings, 1057 peaces
Fill block, 1058 taper fixture blocks, 1,059 first springs, 1060 teeth groove, 106 rollers, 2 actuators, 3 lifting assemblies, 301 top masts
Post, 302 first chains, 303 secondary drive wheels, 304 two level lower masts, 305 second chains, 306 three-level driving wheels, 307 three-level masts
Post, 308 end lower masts, 4 slide assemblies, 401 working buckets, 402 spill sliding stands, the support of 403 round platforms, 404 convex sliding rails,
5 runner assemblies, 501 threading arms, 502 C-shaped steel plates, 503 handwheels, 504 guide pipes, 505 pull bars, 506 joints, 507 rigidity are soft
Pipe, 508 balls, 509 connectors, 510 second springs.
Embodiment
As shown in Figure 1 to Figure 2,
The x-ray flaw detector lifting support includes base 1, actuator 2, lifting assembly 3, slide assemblies 4 and runner assembly
5.The base is provided with actuator and lifting assembly, and actuator is connected with lifting assembly, and the lifting assembly is provided with work
Bucket 401, the working bucket is provided with slide assemblies, and the slide assemblies are connected with runner assembly, and the runner assembly end is set
There is x-ray flaw detector.
Base includes chassis 101, and chassis is provided with base support 104, actuator 2 and lifting assembly 3, pacified on base support
Equipped with hydraulic tank 102 and compression motor 103, compression motor 103 is connected with hydraulic tank 102, and the actuator 2 is hydraulic cylinder.
Hydraulic tank 102 is connected with hydraulic cylinder, the bottom of the hydraulically extensible bar of the hydraulic cylinder and the two level lower mast 304 of lifting assembly 3
It is connected.Compression motor acts on hydraulic tank, and mechanical energy changes into the pressure energy of fluid, and hydraulic tank is by the fluid with pressure
Hydraulically extensible bar is acted on, realizes Telescopic.
A kind of optimization design, the chassis are provided with slide rail, and base support bottom is provided with sliding block, and the base support exists
Slide and be locked at one in small distance on chassis.It is this to be designed to adjust by the self gravitation of hydraulic tank and compression motor
The position of equipment center of gravity, avoids the occurrence of phenomenon of tumbling, and the design with the grade of lifting assembly 3 matches.
Four rolling 106 is provided with below the base, for aiding in walking.There are two supporting leg groups the base both sides respectively
Part 105, to increase the overall stability of lifting support.As shown in figure 1, the leg assembly 105 include rotate threaded rod 1051,
Extension bar 1052 and pressure domain 1053, the extension bar 1052 are slidably matched on base, can stretch out the spacing of base both sides one
From.Extension bar is provided with screwed hole, rotates threaded rod 1051 and is arranged in above-mentioned screwed hole, rotates threaded rod 1051 and passes through rotation
Contacted being pressed to installed in the pressure domain 1053 for rotating the bottom of threaded rod 1051 with ground.
A kind of further optimization, as shown in figure 3, the leg assembly 105 include rotating threaded rod 1051, extension bar 1052,
Press domain 1053, middle part blind hole 1054, spring mounting hole 1055, draw ring 1056, mounting blocks 1057, taper fixture block 1058, first
Spring 1059 and teeth groove 1060, the extension bar 1052 are slided and are positioned at one on base along base, extend base outside
Both sides.The top of extension bar 1052 is provided with a through hole, and rotation threaded rod is provided with the through hole, rotates threaded rod bottom and is provided with
Press domain, some teeth groove 1060 be provided with the rotation threaded rod, the end of extension bar 1052 be provided with a middle part blind hole 1054 and
Some spring mounting holes 1055, the middle part blind hole 1054 passes through the through hole, and is connected with through hole.The middle part blind hole
Taper fixture block 1058 is installed, the taper fixture block 1058 is connected with mounting blocks 1057, and the mounting blocks 1057 connect in 1054
There are some first springs 1059, first spring 1059 is located in spring mounting hole 1055, and the mounting blocks 1057 are provided with
Draw ring 1056.This design, it is clamped on somewhere by means of spring and cone block by threaded rod is rotated, ingenious in design, operation side
Just.
The lifting assembly 3 includes lower mast group, the first chain 302, the second chain 305, secondary drive wheel 303 and three-level and driven
Driving wheel 306.The lower mast group includes top lower mast 301, two level lower mast 304, three-level lower mast 307 and end lower mast 308,
Top lower mast is fixed on base 1;Two secondary drive wheels are provided with above two level lower mast, below with hydraulically extensible bar
It is connected;Two three-level driving wheels are provided with above three-level lower mast.Unlike secondary drive wheel, two three-level driving wheels abut against
Together, and two secondary drive wheels have certain distance, to ensure the mobile space of chain.There is working bucket 401 at the top of the lower mast of end
With slide assemblies 4.
First chain one end is fixed on top lower mast, and around secondary drive wheel, the other end is fixed on three-level lower mast;The
Two chain one end are fixed on two level lower mast, and around three-level driving wheel, the other end is fixed on the lower mast of end;When hydraulically extensible bar extends
When, two level lower mast rise, secondary drive wheel draws high the first chain, because the first chain is fixed on top lower mast, can not move, make
Obtain the rise of three-level lower mast;The rise of three-level lower mast, three-level driving wheel is rotated, pull the second chain, draw high two level lower mast and end
Lower mast.Two level rise is controlled by hydraulically extensible bar, so the second chain largely draws high end lower mast.And it is then to rise to decline
Reverse movement, so as to realize the lifting of support.
The slide assemblies 4 include the convex sliding rail 404, spill sliding stand 402 and circle of end lower mast upper-end front
Platform support 403.The spill sliding stand 402 is slidably matched on convex sliding rail 404 and is positioned at convex sliding rail
At one.Convex sliding rail and the combination of spill sliding stand realize transverse shifting.The top of spill sliding stand 402 is provided with round platform
Support 403, the round platform support 403 are provided with runner assembly 5, and the runner assembly 5 includes threading arm 501 and C-shaped steel plate
502;The round platform support is provided with the screw of longitudinal direction, is provided with threading arm in the screw, longitudinal shifting is realized with threading arm
It is dynamic.Threading arm front end is provided with C-shaped steel plate 502, and X-ray production apparatus is fixed in C-shaped steel plate, and is fixed by ratchet bundling belt.
Above-mentioned design not only secures X-ray machine X transillumination direction, and ensure that X-ray production apparatus horizontal rolling, ensure that the spirit of X-ray production apparatus
Activity.Ratchet bundling belt has locking property, will not fall off, securely and reliably, light, easy to operate, protects X-ray production apparatus not to be damaged
Wound.
A kind of optimization design, as shown in Figure 4.The runner assembly 5 include C-shaped steel plate 502, handwheel 503, guide pipe 504,
Pull bar 505, joint 506, rigid hose 507, ball 508, connector 509 and second spring 510.
The round platform support is provided with the screw of longitudinal direction, guide pipe 504 is provided with longitudinal screw, in guide pipe
Pull bar 505 is installed, the end of pull bar 505 is provided with handwheel 503, by rotating the pull bar of handwheel 503 in 504
505 advance or retreat in guide pipe 504, and the guide pipe 504 is connected with rigid hose 507, and guide pipe 504 and rigidity are soft
The joint 506 of an auxiliary connection can be provided between pipe 507.Rigid hose 507 has certain rigidity and the pipeline that can be bent for one,
Such as the preferable aluminum pipeline of ductility.The end of rigid hose 507 is provided with a connector 509, and the connector 509 includes
The cylindrical rod slided in rigid hose 507 and the C-shaped steel plate 502 being connected with cylindrical rod, the rigid hose end and C-shaped steel
It is provided between plate 502 and is used for the second spring 510 that connector 509 resets.Filled out between the guide pipe 504 and rigid hose 507
Filled with ball 508.
By means of above-mentioned design, when carrying out mobile in guide pipe 504 of pull bar 505, C-shaped steel plate can be adjusted
502 position, and then adjust the X-ray production apparatus position being fixed in C-shaped steel plate.And the design of rigid hose, can be in small range
Interior regulation X-ray production apparatus position, it is time saving and energy saving.
It is the known technology of those skilled in the art in addition to the technical characteristic described in specification.