CN106628444B - A kind of Paris white automatic packaging machine system and automatic packaging method - Google Patents
A kind of Paris white automatic packaging machine system and automatic packaging method Download PDFInfo
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- CN106628444B CN106628444B CN201710042216.8A CN201710042216A CN106628444B CN 106628444 B CN106628444 B CN 106628444B CN 201710042216 A CN201710042216 A CN 201710042216A CN 106628444 B CN106628444 B CN 106628444B
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- bag
- subsystem
- stacking
- shaping
- calcium carbonate
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
- B07C5/18—Sorting according to weight using a single stationary weighing mechanism
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/06—Methods of, or means for, filling the material into the containers or receptacles by gravity flow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/24—Cleaning of, or removing dust from, containers, wrappers, or packaging ; Preventing of fouling
Abstract
The invention discloses a kind of Paris white automatic packaging machine system and automatic packaging method, system includes master controller, upper bag subsystem, charging subsystem, transport subsystem, single packet shaping subsystem, clear blanking subsystem, metering rejecting subsystem, grasping plate subsystem, stacking subsystem and whole pile shaping subsystem.The present invention can realize automatic packaging, bag, pack, transmission, Weighing, single packet shaping, stacking and stacking shaping in realization, the all process steps of automation completed in Paris white packaging process, effectively human cost is saved, the cost of raw material is saved, automated production simultaneously improves throughput rate.
Description
Technical field
The present invention relates to automated production field, especially a kind of Paris white automatic packaging machine system and automatic packaging side
Method.
Background technology
Packaging production line is the general name of a system, and packaging production line is typically all by several different packing machines and biography
Defeated band composition, product in production or the product for having completed to machine be transported on packaging production line carry out packaging plus
Work is sent just after completion into the product being completely readily transported.The packaging process of packaging production line includes filling, wraps up in
The master operations such as packet, sealing.
Packing machine is mainly used to the finished product of the powder that will be dried, little particle or sheet or raw material is added to the packet of top end opening
In pack, charged packaging bag is then subjected to mobile loading, the quality of packaging quality can influence transport and the pin of product
It sells.
Existing calcium carbonate powder packing machine is mainly manual control, needs an operator fixation to carry out charging and starts work
Industry, but on powder packaging production line, often there is the aerial powder that is much scattered, it can shadow after operator sucking is too many
Health is rung, can also form occupational disease when serious, if the frequent replacement operation person of enterprise virtually increases business manpower again
Resources costs.Manual control is packed, and efficiency is low, of high cost, and personnel's stability is poor.
Invention content
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of Paris white automatic packaging machine system and certainly
Dynamic packing method, system can realize automatic packaging, bag, pack, transmission, Weighing, the shaping of list packet, stacking in realizations
And stacking shaping, all process steps of automation completed in Paris white packaging process have effectively been saved human cost, have been saved
The cost of raw material, while automated production improve throughput rate.
The purpose of the present invention is achieved through the following technical solutions：A kind of Paris white automatic packaging machine system, it
Including master controller, upper bag subsystem, charging subsystem, transport subsystem, single packet shaping subsystem, clear blanking subsystem, metering
Reject subsystem, grasping plate subsystem, stacking subsystem and whole pile shaping subsystem, the upper bag subsystem of master controller control, charging
Subsystem, grasping plate subsystem, stacking are rejected in subsystem, transport subsystem, single packet shaping subsystem, clear blanking subsystem, metering
System and the running of whole pile shaping subsystem, upper bag subsystem realize the automatic bag feeding of packaging bag, and charging subsystem is to first-class sky
Packaging bag feeds, and is transmitted on charged packaging bag blanking to the conveyer belt of transport subsystem, and it is whole to be transferred to single packet
Shaped position carries out single packet shaping by single packet shaping subsystem, so that the calcium carbonate flour bag after charging is easy to stacking, the carbonic acid after shaping
Calcium powder bag is transferred at clear material, and remaining Paris white is raised and draws the air containing Paris white by clear blanking subsystem, clearly
Calcium carbonate flour bag after material is transferred to metering and rejects subsystem progress weight metering, and weight substandard product is rejected,
Grasping plate subsystem ensures to be placed with plastics sliding pallet on stacking platform, and packet calcium carbonate flour bag is captured and carries out code by stacking subsystem
Pile, the whole pile calcium carbonate flour bag that stacking is completed are transferred at whole pile shaping, after whole pile shaping subsystem shaping, are transported by fork truck
It is stored to warehouse.
The upper bag subsystem includes bag library, suction nozzle, mechanical clamp arm, telescoping cylinder, position sensor and pressure supply system, institute
The bag warehouse compartment stated places the neat empty package bag of stacking below suction nozzle, and pressure supply system provides negative pressure for suction nozzle, and suction nozzle sucks sky
Packaging bag simultaneously drives empty package bag to move to first position, and mechanical clamp arm clamps empty package bag, suction nozzle suck empty package bag and after
It is continuous to move to the second position, the sack of empty package bag is pulled open, suction nozzle unclamps empty package bag, and mechanical clamp arm clamps the movement of empty package bag
To the third place, telescoping cylinder is inserted into the empty package bag sack pulled open, is carried out shaping to sack, and mechanical clamp arm is clamped after the completion of sizing
Empty package bag moves to the 4th position, and discharge port is made to be inserted into empty package bag sack conveying Paris white, and position sensor detection is inhaled
Mouth and mechanical clamp arm position during upper bag.
The charging subsystem includes hopper, discharge port, support bag platform, flow sensor, infrared sensor and pushes away
Expect that arm, one end closing of the hopper and discharge port connect, the other end of discharge port is inserted into packaging bag, the support bag platform position
In discharge port lower section, for the packaging bag after support charging, the pusher arm is located at discharge port among support bag platform, is used for
Packaging bag fills and packaging bag is pushed away discharge port after Paris white, the infrared sensor detect the whether upper bag of discharge port at
Work(, flow sensor detect the load of discharge port, and master controller controls support according to the upper bag pass signal that detecting system is fed back
Bag platform stretches out support packaging bag, while controlling discharge hole for discharge, is controlled according to the discharge hole for discharge amount signal of detecting system feedback
Discharge port stops discharging, while controlling pusher arm and packaging bag is pushed away discharge port, and support bag platform retracts, makes to fall on transmission under packaging bag
It takes.
The clear blanking subsystem includes ray the wind-borne dust device, infra-red ray detection device, exhaust fan and bag filter, always
Controller controls ray the wind-borne dust device, infra-red ray detection device and exhaust fan operation, bag filter and is connected to pumping by hose
The outlet air end of wind turbine, infra-red ray detection device detect whether that the calcium carbonate flour bag after pack is transferred through at clear material, and ray is raised
Dirt device transmitting emergent ray raises the calcium carbonate powder in packaging bag, and exhaust fan aspirates the calcium carbonate powder raised,
And the gas containing calcium carbonate powder of suction is transferred to bag filter by hose.
The metering rejects subsystem and includes weighing balance, conveyer belt, device for eliminating, display and slide guide rail, display
Device is arranged in the side of weighing balance, and the downstream of weighing balance has been disposed proximate to conveyer belt, conveyer belt both sides it is opposite be provided with rejecting
Device and landing guide rail, weighing balance acquire the weight of fully charged packaging bag and are transferred to master controller, and master controller control is sentenced
Whether the weight of the packaging bag of disconnected acquisition is consistent with rated weight, and will determine that result is transferred to device for eliminating, while controlling aobvious
Show that device shows the weight of the fully charged packaging bag of weighing balance acquisition, for device for eliminating according to judging result, arm is rejected in control will not
Qualified products pick out conveyer belt, and the landing guide rail along offside is slipped at substandard product stacking, wait for feed supplement afterflow.
The grasping plate subsystem includes grabbing device, CCD camera and the infrared detection dress being arranged on grabbing device
It sets, the stacking platform for stacking calcium carbonate flour bag and plastics sliding pallet plate library, CCD camera is for acquiring on stacking platform
Image, infrared detecting device are used to acquire the infrared ray of stacking platform reflection, and the grabbing device is arranged in the side of stacking platform, grabs
Take the other side of device that plastics sliding pallet plate library is set, plastics sliding pallet plate library is used for the spare plastics sliding pallet of mode.
A kind of automatic packaging method of Paris white automatic packaging machine system, this method comprises the following steps：
S1：Packing machine powers on；
S2：Upper bag subsystem carries out bag；
S3：After the completion of upper bag, charging subsystem starts to feed；
S4：After the completion of charging, on fully charged calcium carbonate flour bag blanking to the transmission belt of transmission subsystem；
S5：Calcium carbonate flour bag is transferred at single packet shaping and carries out single packet shaping by transmission subsystem；
S6：Calcium carbonate flour bag after the completion of shaping is transferred at clear material, and clear blanking subsystem raises remaining Paris white
And draw the air containing Paris white；
S7：Calcium carbonate flour bag after clear material is transferred to metering and rejects subsystem progress weight metering, and weight is unqualified
Product is rejected；
S8：Grasping plate subsystem confirms is placed with plastics sliding pallet on stacking platform；
S9：Packet calcium carbonate flour bag is captured and carries out stacking by stacking subsystem；
S10：The whole pile calcium carbonate flour bag that stacking is completed is transferred at whole pile shaping, by whole pile shaping subsystem shaping；
S11：Fork truck transports whole pile Paris white packet and is stored to warehouse；
S12：Step S2-S11 is repeated, until production line stops.
The automatic packaging method further includes alarming step, upper bag subsystem, charging subsystem, clear blanking subsystem, meter
Amount is rejected subsystem, grasping plate subsystem and stacking subsystem and is reported when detecting production on-line parameters with default do not meet
It is alert.
The beneficial effects of the invention are as follows：The present invention provides a kind of Paris white automatic packaging machine system and automatic packaging sides
Method, system can realize automatic packaging, and bag, pack, transmission, Weighing, single packet shaping, stacking and stacking are whole in realization
Shape, all process steps of automation completed in Paris white packaging process, has effectively saved human cost, has saved raw material
Cost, while automated production improve throughput rate.
Description of the drawings
Fig. 1 is automatic packaging machine system structure diagram；
Fig. 2 is automatic packaging machine packing method flow chart.
Specific implementation mode
Technical scheme of the present invention is described in further detail below in conjunction with the accompanying drawings, but protection scope of the present invention is not limited to
It is as described below.
As shown in Figure 1, a kind of Paris white automatic packaging machine system, it includes master controller, upper bag subsystem, charging
Subsystem, grasping plate subsystem, stacking subsystem are rejected in system, transport subsystem, single packet shaping subsystem, clear blanking subsystem, metering
System and whole pile shaping subsystem, the upper bag subsystem of master controller control, charging subsystem, transport subsystem, single packet shaping subsystem
Subsystem, grasping plate subsystem, stacking subsystem and the running of whole pile shaping subsystem, upper sack are rejected in system, clear blanking subsystem, metering
System realizes that the automatic bag feeding of packaging bag, charging subsystem feed to first-class empty package bag, and charged packaging bag is fallen
Expect and be transmitted on the conveyer belt of transport subsystem, it is whole by the single packet of single packet shaping subsystem progress to be transferred to single packet shaping position
Shape makes the calcium carbonate flour bag after charging be easy to stacking, and the calcium carbonate flour bag after shaping is transferred at clear material, and clear blanking subsystem will be residual
The Paris white stayed raises and draws the air containing Paris white, and the calcium carbonate flour bag after clear material is transferred to metering and rejects subsystem
System carries out weight metering, and weight substandard product is rejected, and grasping plate subsystem ensures to be placed with plastics cunning on stacking platform
Packet calcium carbonate flour bag is captured and is carried out stacking by supporting plate, stacking subsystem, and the whole pile calcium carbonate flour bag that stacking is completed is transferred to whole
At pile shaping, after whole pile shaping subsystem shaping, warehouse is transported to by fork truck and is stored.
The upper bag subsystem includes bag library, suction nozzle, mechanical clamp arm, telescoping cylinder, position sensor and pressure supply system, institute
The bag warehouse compartment stated places the neat empty package bag of stacking below suction nozzle, and pressure supply system provides negative pressure for suction nozzle, and suction nozzle sucks sky
Packaging bag simultaneously drives empty package bag to move to first position, and mechanical clamp arm clamps empty package bag, suction nozzle suck empty package bag and after
It is continuous to move to the second position, the sack of empty package bag is pulled open, suction nozzle unclamps empty package bag, and mechanical clamp arm clamps the movement of empty package bag
To the third place, telescoping cylinder is inserted into the empty package bag sack pulled open, is carried out shaping to sack, and mechanical clamp arm is clamped after the completion of sizing
Empty package bag moves to the 4th position, and discharge port is made to be inserted into empty package bag sack conveying Paris white, and position sensor detection is inhaled
Mouth and mechanical clamp arm position during upper bag.
The mechanical clamp arm includes the first arm and the second arm, and the first arm and the second arm are straight-arm, and sky is clamped in a point both sides
Packaging bag.The telescoping cylinder is identical as discharging mouth-shaped, size.The position sensor is at least 3, wherein at least one
A position sensor is mounted at suction nozzle, and at least one position sensor is mounted on the first arm of mechanical clamp arm, at least one position
Sensor is set to be mounted on the second arm of mechanical clamp arm.The first position, the second position are that suction nozzle z-axis forward direction moves to reach
Position, the third place is that mechanical clamp arm clamps the position reached after the Y-axis forward direction movement of empty package bag elder generation, described the
Four positions are that mechanical clamp arm clamps the position reached after the movement of empty package bag Y-axis forward direction.
The charging subsystem includes hopper, discharge port, support bag platform, flow sensor, infrared sensor and pushes away
Expect that arm, one end closing of the hopper and discharge port connect, the other end of discharge port is inserted into packaging bag, the support bag platform position
In discharge port lower section, for the packaging bag after support charging, the pusher arm is located at discharge port among support bag platform, is used for
Packaging bag fills and packaging bag is pushed away discharge port after Paris white, the infrared sensor detect the whether upper bag of discharge port at
Work(, flow sensor detect the load of discharge port, and master controller controls support according to the upper bag pass signal that detecting system is fed back
Bag platform stretches out support packaging bag, while controlling discharge hole for discharge, is controlled according to the discharge hole for discharge amount signal of detecting system feedback
Discharge port stops discharging, while controlling pusher arm and packaging bag is pushed away discharge port, and support bag platform retracts, makes to fall on transmission under packaging bag
It takes.
The support bag platform includes symmetrical two parts, and each section flushes including one with packaging bag bottom surface straight
Steel, one piece of side are fixedly connected on supporting plate and support bag platform power plant on straight steel, support bag platform power plant and the one of straight steel
End connection, the other end are connect with control system.The pusher arm includes power section and arm section, power section and arm section
It is fixedly connected, arm section includes straight-arm and is fixedly connected with power section with tablet, one end of straight-arm, and the other end of straight-arm is vertical
It is fixedly connected in tablet and with plate center, the power section is connect with control system.The subsystem that feeds further includes pressure
Sensor, pressure sensor detect Paris white weight in hopper.
The clear blanking subsystem includes ray the wind-borne dust device, infra-red ray detection device, exhaust fan and bag filter, always
Controller controls ray the wind-borne dust device, infra-red ray detection device and exhaust fan operation, bag filter and is connected to pumping by hose
The outlet air end of wind turbine, infra-red ray detection device detect whether that the calcium carbonate flour bag after pack is transferred through at clear material, and ray is raised
Dirt device transmitting emergent ray raises the calcium carbonate powder in packaging bag, and exhaust fan aspirates the calcium carbonate powder raised,
And the gas containing calcium carbonate powder of suction is transferred to bag filter by hose.
The bag filter is also connect by pipeline with storage bin.The ray the wind-borne dust device includes holder and consolidates
Fixed rack-mount ray emitter, the control signal input of ray emitter and the dust controlling signal of controller are defeated
Outlet connects.The infra-red ray detection device is arranged on holder.The bag filter include air intake vent, inlet air plenum,
Expansion chamber and air outlet, air intake vent are arranged in the side of inlet air plenum, bottom end and the expansion chamber unicom of inlet air plenum, and air outlet setting exists
The bottom of the side of expansion chamber, expansion chamber is connect by pipeline with storage bin.Pipeline between the expansion chamber and storage bin
It is upper that related air-valve is set, close a control output connection of air-valve and controller.
The metering rejects subsystem and includes weighing balance, conveyer belt, device for eliminating, display and slide guide rail, display
Device is arranged in the side of weighing balance, and the downstream of weighing balance has been disposed proximate to conveyer belt, conveyer belt both sides it is opposite be provided with rejecting
Device and landing guide rail, weighing balance acquire the weight of fully charged packaging bag and are transferred to master controller, and master controller control is sentenced
Whether the weight of the packaging bag of disconnected acquisition is consistent with rated weight, and will determine that result is transferred to device for eliminating, while controlling aobvious
Show that device shows the weight of the fully charged packaging bag of weighing balance acquisition, for device for eliminating according to judging result, arm is rejected in control will not
Qualified products pick out conveyer belt, and the landing guide rail along offside is slipped at substandard product stacking, wait for feed supplement afterflow.
The metering is known as measuring conveyer belt, and Weight acquisition is realized in transmission process.The device for eliminating includes
Arm and power plant, the control cabinet signal input part of power plant is rejected to connect with controller, the power end of power plant with pick
Except arm connects.The rejecting arm includes straight-arm and transverse slat, and straight-arm is vertically fixed on the center of transverse slat.The device for eliminating is also
Including audible-visual annunciator, if substandard product cannot be shifted onto designated position by rejecting arm, audible-visual annunciator is alarmed.
The grasping plate subsystem includes grabbing device, CCD camera and the infrared detection dress being arranged on grabbing device
It sets, the stacking platform for stacking calcium carbonate flour bag and plastics sliding pallet plate library, CCD camera is for acquiring on stacking platform
Image, infrared detecting device are used to acquire the infrared ray of stacking platform reflection, and the grabbing device is arranged in the side of stacking platform, grabs
Take the other side of device that plastics sliding pallet plate library is set, plastics sliding pallet plate library is used for the spare plastics sliding pallet of mode.
The grabbing device includes support base, and rotating seat is equipped on the support base, is arranged on the rotating seat
There is mechanical arm, manipulator is provided on mechanical arm and driving manipulator draws the suction disc cylinder of supporting plate, CCD camera shootings
Head and infrared detecting device setting are on a robotic arm.Be provided on the supporting plate plate library first baffle, second baffle, push plate and
The driving device of push plate movement is driven, the angle between the first baffle and second baffle is 90 °, push plate installation
On the drive means, and push plate is parallel with second baffle.The driving device includes push plate cylinder, push plate cylinder peace
On supporting plate plate library, and the piston rod of push plate cylinder is connect with second baffle.
The stacking subsystem includes manipulator, and manipulator carries out stacking after calcium carbonate flour bag is captured and moved.
Single packet shaping subsystem includes the trim panel of top and both sides, and master controller controls trim panel to single packet carbon
Sour calcium powder bag carries out shaping, that just secondary subsystem of the whole pile equally includes the trim panel of top and both sides, master controller
It controls trim panel and shaping is carried out to whole pile Paris white packet.
As shown in Fig. 2, a kind of automatic packaging method of Paris white automatic packaging machine system, this method includes following step
Suddenly：
S1：Packing machine powers on；
S2：Upper bag subsystem carries out bag；
S3：After the completion of upper bag, charging subsystem starts to feed；
S4：After the completion of charging, on fully charged calcium carbonate flour bag blanking to the transmission belt of transmission subsystem；
S5：Calcium carbonate flour bag is transferred at single packet shaping and carries out single packet shaping by transmission subsystem；
S6：Calcium carbonate flour bag after the completion of shaping is transferred at clear material, and clear blanking subsystem raises remaining Paris white
And draw the air containing Paris white；
S7：Calcium carbonate flour bag after clear material is transferred to metering and rejects subsystem progress weight metering, and weight is unqualified
Product is rejected；
S8：Grasping plate subsystem confirms is placed with plastics sliding pallet on stacking platform；
S9：Calcium carbonate flour bag is captured and carries out stacking by stacking subsystem；
S10：The whole pile calcium carbonate flour bag that stacking is completed is transferred at whole pile shaping, by whole pile shaping subsystem shaping；
S11：Fork truck transports whole pile Paris white packet and is stored to warehouse；
S12：Step S2-S11 is repeated, until production line stops.
The automatic packaging method further includes alarming step, upper bag subsystem, charging subsystem, clear blanking subsystem, meter
Amount is rejected subsystem, grasping plate subsystem and stacking subsystem and is reported when detecting production on-line parameters with default do not meet
It is alert.Packing machine first determines whether bag library whether there is or not empty package bag after opening, detection mechanical arm whether back to zero, if back to zero, suction nozzle to
Lower movement, draws empty package bag, and suction nozzle is sucked the movement of empty package bag, reaches first position；Mechanical clamp arm clamps empty package bag, inhales
Empty package bag, which is sucked, in mouth continues to move, and reaches the second position, pulls open the sack of empty package bag；Suction nozzle unclamps empty package bag, and returns
To initial position, mechanical clamp arm clamps empty package bag and is moved to the third place, and telescoping cylinder is inserted into the empty package bag sack pulled open, right
Telescoping cylinder bounces back back initial position after sack sizing；Mechanical clamp arm clamps empty package bag and is moved to the 4th position, and discharge port is made to insert
Enter empty package bag sack conveying Paris white；Upper bag is completed, and release mechanism arm, mechanical clamp arm returns to initial position；Feed subsystem
System starts operation, and judges whether pressure sensor detects pressure, if pressure sensor detects pressure, discharge hole for discharge,
Start to feed, flow sensor starts, and starts to measure charge；Flow sensor is by charge data transmission to master controller；
After packaging bag is filled, master controller controls discharge port and stops discharging；Packaging bag is pushed away discharge port by master controller control pusher arm；
Master controller controls retainer platform and retracts, and fully charged packaging bag blanking to transmission belt is transferred at single packet shaping, master controller control
Trim panel processed squeezes Paris white packet from top and both sides, completes single packet shaping, and the Paris white packet after the completion of shaping is transferred to
At clear material, infra-red ray detection device has detected that calcium carbonate flour bag is transferred through at clear material, and transfers information to master controller；
Master controller control ray the wind-borne dust device projects ray and raises the calcium carbonate powder in packaging bag；Master controller controls exhaust fan
The calcium carbonate powder raised is aspirated, and the gas containing calcium carbonate powder of suction is transferred to pocket type by hose and is received
Dirt device.Paris white packet is transferred to weighing balance；Weighing balance acquires the weight of fully charged packaging bag and is transferred to master controller；Always
Controller judges whether the weight of the packaging bag of acquisition is consistent with rated weight, and will determine that result is transferred to device for eliminating；It picks
Except device is according to judging result, control rejects arm and substandard product is picked out conveyer belt；It is picked out product and is slid along guide rail is slid
To at substandard product stacking, feed supplement afterflow is waited for；Whether there is plastics sliding pallet on grabbing device detection stacking platform, if there is progress
Calcium carbonate flour bag stacking；If no, whether grabbing device detection plastics sliding pallet plate library has stock, if there is stock, capture
Device draws the plastics sliding pallet in plastics sliding pallet plate library, and plastics sliding pallet is placed on stacking platform, if not stocking up into
Row alarm；After plastics sliding pallet is ready to, calcium carbonate flour bag is captured and carries out stacking by the manipulator of stacking subsystem, and stacking is complete
At whole pile calcium carbonate flour bag be transferred at whole pile shaping, by whole pile shaping subsystem shaping；Fork truck transports whole pile Paris white
It wraps to warehouse and is stored.
The present invention can realize automatic packaging, bag in realization, pack, transmission, Weighing, single packet shaping, stacking and
Stacking shaping, all process steps of automation completed in Paris white packaging process, has effectively saved human cost, saves
The cost of raw material, while automated production improve throughput rate.
Claims (8)
1. a kind of Paris white automatic packaging machine system, it is characterised in that：It includes master controller, upper bag subsystem, charging
Subsystem, grasping plate subsystem, stacking subsystem are rejected in system, transport subsystem, single packet shaping subsystem, clear blanking subsystem, metering
System and whole pile shaping subsystem, the upper bag subsystem of master controller control, charging subsystem, transport subsystem, single packet shaping subsystem
Subsystem, grasping plate subsystem, stacking subsystem and the running of whole pile shaping subsystem, upper sack are rejected in system, clear blanking subsystem, metering
System realizes that the automatic bag feeding of packaging bag, charging subsystem feed to first-class empty package bag, the charging subsystem packet
Detecting system is included, detecting system detects the load of discharge port whether upper bag success and discharge port, charged packaging bag blanking
It is transmitted on to the conveyer belt of transport subsystem, it is whole by the single packet of single packet shaping subsystem progress to be transferred to single packet shaping position
Shape makes the calcium carbonate flour bag after charging be easy to stacking, and the calcium carbonate flour bag after shaping is transferred at clear material, and clear blanking subsystem will be residual
The Paris white stayed raises and draws the air containing Paris white, and the clear blanking subsystem includes ray the wind-borne dust device, exhausting
Machine and bag filter, ray the wind-borne dust device transmitting emergent ray raise the calcium carbonate powder in packaging bag, and exhaust fan is to raising
Powder carry out aspirate and the powder of suction is transferred to bag filter, the bag filter connect with storage bin, clearly material
Calcium carbonate flour bag afterwards is transferred to metering and rejects subsystem progress weight metering, and weight substandard product is rejected, and grabs
Panel subsystem ensures to be placed with plastics sliding pallet on stacking platform, and packet calcium carbonate flour bag is captured and carried out stacking by stacking subsystem,
The whole pile calcium carbonate flour bag that stacking is completed is transferred at whole pile shaping, after whole pile shaping subsystem shaping, is transported to by fork truck
It is stored in warehouse.
2. a kind of Paris white automatic packaging machine system according to claim 1, it is characterised in that：The upper sack system
System includes bag library, suction nozzle, mechanical clamp arm, telescoping cylinder, position sensor and pressure supply system, the bag warehouse compartment in suction nozzle lower section,
The neat empty package bag of stacking is placed, pressure supply system provides negative pressure for suction nozzle, and suction nozzle sucks empty package bag and drives empty package bag
First position is moved to, mechanical clamp arm clamps empty package bag, and suction nozzle sucks empty package bag and continues to move to the second position, pulls open
The sack of empty package bag, suction nozzle unclamp empty package bag, and mechanical clamp arm clamps empty package bag and moves to the third place, and telescoping cylinder is inserted into
The empty package bag sack pulled open, carries out shaping sack, and mechanical clamp arm clamps empty package bag after the completion of sizing, moves to the 4th
It sets, discharge port is made to be inserted into empty package bag sack conveying Paris white, position sensor detects suction nozzle and mechanical clamp arm in upper bag mistake
Position in journey.
3. a kind of Paris white automatic packaging machine system according to claim 1, it is characterised in that：The charging subsystem
System includes hopper, discharge port, holds in the palm bag platform, detecting system and pusher arm, and the detecting system includes flow sensor and red
One end closing connection of outer sensor, the hopper and discharge port, the other end of discharge port are inserted into packaging bag, the support bag
Platform is located at below discharge port, and for the packaging bag after support charging, the pusher arm is located at discharge port among support bag platform, uses
Packaging bag is pushed away into discharge port after filling Paris white in packaging bag, the infrared sensor detects the whether upper bag of discharge port
Success, flow sensor detect the load of discharge port, and master controller is controlled according to the upper bag pass signal that detecting system is fed back
It asks bag platform to stretch out support packaging bag, while controlling discharge hole for discharge, the discharge hole for discharge amount signal control fed back according to detecting system
It makes material mouth and stops discharging, while controlling pusher arm and packaging bag is pushed away into discharge port, support bag platform retracts, makes to fall on biography under packaging bag
It send and takes.
4. a kind of Paris white automatic packaging machine system according to claim 1, it is characterised in that：The clear material for making clothes system
System further includes infra-red ray detection device, and master controller controls ray the wind-borne dust device, infra-red ray detection device and exhaust fan operation, bag
Formula dust-precipitator is connected to the outlet air end of exhaust fan by hose, and infra-red ray detection device detects whether the Paris white after pack
Bag is transferred through at clear material, and ray the wind-borne dust device transmitting emergent ray raises the calcium carbonate powder in packaging bag, and exhaust fan is to raising
The calcium carbonate powder risen is aspirated, and the gas containing calcium carbonate powder of suction is transferred to bag type dust collection by hose
Device.
5. a kind of Paris white automatic packaging machine system according to claim 1, it is characterised in that：The metering is rejected
Subsystem includes weighing balance, conveyer belt, device for eliminating, display and slides guide rail, and display is arranged in the side of weighing balance, meter
The downstream that amount claims has been disposed proximate to conveyer belt, and the opposite device for eliminating that is provided in conveyer belt both sides is adopted with guide rail, weighing balance is slid
Collect the weight of fully charged packaging bag and be transferred to master controller, master controller control judges the weight and volume of the packaging bag of acquisition
Determine whether weight is consistent, and will determine that result is transferred to device for eliminating, while controlling display and showing filling for weighing balance acquisition
The weight of the packaging bag of material, device for eliminating is according to judging result, and control rejects arm and substandard product is picked out conveyer belt, along offside
Landing guide rail be slipped at substandard product stacking, wait for feed supplement afterflow.
6. a kind of Paris white automatic packaging machine system according to claim 1, it is characterised in that：The grasping plate subsystem
System includes grabbing device, the CCD camera and infrared detecting device being arranged on grabbing device, for stacking calcium carbonate flour bag
Stacking platform and plastics sliding pallet plate library, CCD camera are used to acquire the image on stacking platform, and infrared detecting device is for adopting
The infrared ray of Ji Maduotai reflections, the grabbing device are arranged in the side of stacking platform, and plastics are arranged in the other side of grabbing device
Sliding pallet plate library, plastics sliding pallet plate library are used for the spare plastics sliding pallet of mode.
7. a kind of automatic packaging side of Paris white automatic packaging machine system according to any one of claim 1-6
Method, it is characterised in that：This method comprises the following steps：
S1：Packing machine powers on；
S2：Upper bag subsystem carries out bag；
S3：After the completion of upper bag, charging subsystem starts to feed；
S4：After the completion of charging, on fully charged calcium carbonate flour bag blanking to the transmission belt of transmission subsystem；
S5：Calcium carbonate flour bag is transferred at single packet shaping and carries out single packet shaping by transmission subsystem；
S6：Calcium carbonate flour bag after the completion of shaping is transferred at clear material, and remaining Paris white is raised and inhaled by clear blanking subsystem
Take the air containing Paris white；
S7：Calcium carbonate flour bag after clear material, which is transferred to metering, rejects subsystem and carries out weight metering, and by weight substandard product
It is rejected；
S8：Grasping plate subsystem confirms is placed with plastics sliding pallet on stacking platform；
S9：Packet calcium carbonate flour bag is captured and carries out stacking by stacking subsystem；
S10：The whole pile calcium carbonate flour bag that stacking is completed is transferred at whole pile shaping, by whole pile shaping subsystem shaping；
S11：Fork truck transports whole pile Paris white packet and is stored to warehouse；
S12：Step S2-S11 is repeated, until production line stops.
8. a kind of Paris white automatic packaging method according to claim 7, it is characterised in that：The automatic packaging side
Method further includes alarming step, upper bag subsystem, charging subsystem, clear blanking subsystem, metering reject subsystem, grasping plate subsystem and
Stacking subsystem is alarmed when detecting production on-line parameters with default do not meet.
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| CN201710042216.8A CN106628444B (en) | 2017-01-20 | 2017-01-20 | A kind of Paris white automatic packaging machine system and automatic packaging method |
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| CN106628444B true CN106628444B (en) | 2018-09-11 |
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|---|---|
| CN106628444A (en) | 2017-05-10 |
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