CN106628434B - Ceramic fiber blowing cotton packing device and method - Google Patents
Ceramic fiber blowing cotton packing device and method Download PDFInfo
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- CN106628434B CN106628434B CN201710100348.1A CN201710100348A CN106628434B CN 106628434 B CN106628434 B CN 106628434B CN 201710100348 A CN201710100348 A CN 201710100348A CN 106628434 B CN106628434 B CN 106628434B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/02—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles
- B65B63/026—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles for compressing by feeding articles through a narrowing space
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/54—Means for supporting containers or receptacles during the filling operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/04—Packaging single articles
- B65B5/045—Packaging single articles in bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a ceramic fiber blowing cotton packaging device, which belongs to a device for a ceramic fiber cotton production line and aims to solve the technical problems of time and labor consumption, uncontrollable weight and large volume of manually packaging ceramic fiber blowing cotton; the cotton feeding and discharging device structurally comprises a controller, a bagging device, a conveying belt frame, a cotton feeding conveying belt, a weighing conveying belt and a cotton discharging conveying belt, wherein the cotton feeding conveying belt, the weighing conveying belt and the cotton discharging conveying belt are assembled on the conveying belt frame; the bagging device comprises a box body, a cotton pressing device and a cotton pushing device, wherein the box body is positioned at the output end of the cotton discharging conveyor belt. The method comprises the following working procedures: introducing ceramic fiber blowing cotton; obtaining a ceramic fiber blowing cotton block with preset weight; introducing the ceramic fiber blowing cotton block into a box body; packaging and bagging the ceramic fiber blowing cotton block. The invention can obtain the ceramic fiber blowing cotton block with preset weight and volume.
Description
Technical Field
The invention relates to a device for a ceramic fiber cotton production line, in particular to a ceramic fiber blowing cotton packaging device and a ceramic fiber blowing cotton packaging method.
Background
In the production process of ceramic fiber blowing cotton, bagging is carried out after the ceramic fiber blowing cotton is pulled out from a cotton collector, and the weight of the ceramic fiber blowing cotton in each bag has the requirement. The manual bagging mode has the following defects: the ceramic fiber blowing cotton is fluffy, and when the ceramic fiber blowing cotton is manually bagged, compression treatment is needed, so that labor and time are wasted; the cotton bagging is small, a plurality of workers are required to cooperate, and the bagging process is long; in the bagging process, the weight of the ceramic fiber sprayed cotton is not convenient to control, and the overweight or insufficient problem easily occurs; the compression of ceramic fiber blowing cotton in the cotton bag is limited, so that the cotton bag is overlarge in volume and inconvenient to store and transport.
How to automatically realize the weight packing of ceramic fiber blowing cotton, and the ceramic fiber blowing cotton after packing has small volume and is convenient to transport, which is a technical problem to be solved.
Disclosure of Invention
Aiming at the defects, the invention provides a ceramic fiber blowing cotton packaging device and a ceramic fiber blowing cotton packaging method, which are used for solving the problems of time and labor consumption, uncontrollable weight and large volume of manually packaged ceramic fiber blowing cotton.
The technical task of the invention is realized in the following way:
The ceramic fiber blowing cotton packaging device comprises a controller, a bagging device, a conveyor belt frame, and a conveyor belt driving device which are assembled on the conveyor belt frame, wherein the conveyor belt comprises a cotton feeding conveyor belt, a weighing conveyor belt and a cotton discharging conveyor belt which are sequentially arranged, the weighing conveyor belt is correspondingly provided with a weighing device, a cutter is arranged between the cotton feeding conveyor belt and the weighing conveyor belt, and the cutter is connected with the cutter driving device; the bagging device comprises a box body, a cotton pressing device and a cotton pushing device, wherein a cotton inlet and a cotton outlet are formed in the box body, the box body is positioned at the output end of the cotton outlet conveying belt, the cotton inlet is communicated with the output end of the cotton outlet conveying belt, the cotton pressing device is used for extruding ceramic fiber to spray cotton, and the cotton pushing device is used for pushing the extruded ceramic fiber to spray cotton out of the cotton outlet; the conveying belt driving device is used for driving the cotton feeding conveying belt, the weighing conveying belt and the cotton discharging conveying belt to run in the same direction on the conveying belt frame; the conveyer belt driving device, the cutter driving device, the cotton pushing device, the cotton pressing device and the weighing device are all connected to the controller. The weighing device is matched with the cutter, ceramic fiber blowing cotton reaching preset weight on the weighing conveyor belt is cut, ceramic fiber blowing cotton blocks with preset weight are obtained, the ceramic fiber blowing cotton blocks are conveyed into the box body through the cotton outlet conveyor belt, the ceramic fiber blowing cotton is extruded in the box body through the cotton pressing device and the cotton pushing device, square ceramic fiber blowing cotton blocks are obtained, and the square ceramic fiber blowing cotton blocks are pushed out of the cotton outlet by the cotton pushing device.
Further, the box body is a cuboid box body and comprises a bottom wall, a top wall, a side wall I, a side wall III, a side wall II and a side wall IV, wherein the side wall I and the side wall III are oppositely arranged left and right, the side wall II and the side wall IV are oppositely arranged front and back, a cotton inlet is formed in the upper end part of the side wall I, and a cotton outlet is formed in the lower end part of any one of the side wall II and the side wall IV; the inside of the box body is a forming bin, and the cotton outlet is communicated to the inside of the forming bin; a cotton baffle driving device is fixed above the cotton outlet, and is connected with a cotton baffle, and the cotton baffle driving device can drive the cotton baffle to move up and down at the cotton outlet so as to realize the opening and closing of the cotton outlet; the cotton pushing device comprises a cotton pushing plate and a cotton pushing plate driving device, the cotton pushing plate is positioned in the forming bin and is opposite to the cotton outlet, and the cotton pushing plate driving device is connected with the cotton pushing plate and can drive the cotton pushing plate to move back and forth to the cotton outlet; the cotton pressing device is used for blowing and extruding ceramic fibers into the forming bin and comprises a cotton pressing plate and a cotton pressing plate driving device, and the cotton pressing plate driving device is connected with the cotton pressing plate and can drive the cotton pressing plate to move up and down above the forming bin; the cotton baffle driving device, the cotton pushing plate driving device and the cotton pressing plate driving device are all connected with the controller. The cotton board that presses moves down extrudees ceramic fiber jetting cotton, and the cotton board that keeps off cooperates with the cotton board that pushes away extrudees ceramic fiber jetting cotton piece from front and back two directions, and the cotton board that keeps off simultaneously can prevent that unghaped ceramic fiber jetting cotton piece from being pushed out the box.
Further, the box body is a cuboid box body and comprises a bottom wall, a top wall, a side wall I, a side wall III, a side wall II and a side wall IV, wherein the side wall I and the side wall III are oppositely arranged left and right, the side wall II and the side wall IV are oppositely arranged front and back, a cotton inlet is formed in the upper end part of the side wall I, and a cotton outlet is formed in the lower end part of any one of the side wall II and the side wall IV; a partition plate is arranged between the side wall I and the side wall III in the box body, the partition plate, the side wall II, the side wall I, the side wall IV and the bottom wall form a forming bin with an opening on the top surface, and a cotton outlet is communicated to the inside of the forming bin; a cotton baffle driving device is arranged above the cotton outlet, and is connected with a cotton baffle, and can drive the cotton baffle to move up and down at the cotton outlet so as to realize the opening and closing of the cotton outlet; the cotton pushing device comprises a cotton pushing plate and a cotton pushing plate driving device, the cotton pushing plate is positioned in the forming bin and is opposite to the cotton outlet, and the cotton pushing plate driving device is connected with the cotton pushing plate and can drive the cotton pushing plate to move back and forth to the cotton outlet; the cotton pressing device is used for pressing ceramic fiber blowing cotton into the forming bin and comprises a cotton pressing plate, a cotton pressing plate driving device, a movable baffle driving device, an angle moving plate and an angle moving plate driving device; the cotton pressing plate driving device is connected with the cotton pressing plate and can drive the cotton pressing plate to move up and down above the forming bin; the bottom end of the movable baffle is hinged with the top end of the partition plate, and the movable baffle driving device is connected with the movable baffle and can drive the movable baffle to rotate between the partition plate and the side wall II; the angle moving plate is positioned below the cotton inlet, the bottom end of the angle moving plate is hinged with the side wall I, and the angle moving plate driving device is connected with the angle moving plate and can drive the angle moving plate to rotate between the side wall I and the cotton outlet conveying belt; the cotton baffle driving device, the cotton pushing plate driving device, the cotton pressing plate driving device, the movable baffle driving device and the angle moving plate driving device are all connected with the controller. The movable baffle, the side wall II, the angle moving plate and the side wall IV form a cotton feeding channel which is communicated between the cotton feeding port and the forming bin. Before the ceramic fiber blowing cotton block enters the box body, the movable baffle is close to the side wall III, the angle moving plate is close to the cotton outlet conveyor belt, and at the moment, the top opening of the cotton inlet channel is larger, so that the ceramic fiber blowing cotton block is conveniently led into the box body; after the ceramic fiber blowing cotton block enters the box body, the movable baffle rotates towards the direction of the partition plate, the angle moving plate rotates towards the direction of the side wall I, and the movable baffle and the angle moving plate are matched to extrude the ceramic fiber blowing cotton block from the left direction and the right direction.
Further, the cotton baffle driving device, the cotton pushing plate driving device, the cotton pressing plate driving device, the movable baffle driving device and the angle moving plate driving device are all hydraulic cylinders, each hydraulic cylinder is provided with two position sensors, and the two position sensors on each hydraulic cylinder are relatively positioned at two sides of a preset moving stroke of a piston rod; the hydraulic cylinders serving as the angular moving plate driving devices and the movable baffle driving devices are provided with flow limiting valves; the two hydraulic cylinders serving as the cotton pressing plate driving device are arranged above the cotton pressing plate oppositely, and the two hydraulic cylinders are provided with synchronous valves.
Further, the conveyer belt driving device comprises a cotton feeding conveyer belt driving device for driving the cotton feeding conveyer belt, a weighing conveyer belt driving device for driving the weighing conveyer belt and a cotton discharging conveyer belt driving device for driving the cotton discharging conveyer belt; the cotton feeding conveyor belt driving device comprises a press roller driving device and two press rollers which are arranged up and down oppositely, one press roller is arranged above the output end of the cotton feeding conveyor belt, the other press roller is arranged below the output end of the cotton feeding conveyor belt, the two press rollers are connected with the press roller driving device, and the two press rollers are matched with the press roller driving device and can extrude ceramic fiber blowing cotton and drive the ceramic fiber blowing cotton to move towards the weighing conveyor belt; a cotton outlet hopper is fixed on the cotton outlet, a through hole for a cotton baffle plate to pass through is formed in the top wall of the cotton outlet hopper, and the bottom end of the cotton baffle plate can pass through the through hole and extend to the bottom of the cotton outlet hopper; and a carrier roller is arranged below the discharge hopper and extends along the cotton discharge direction of the cotton discharge port.
Further, a stop plate driving device is arranged above the output end of the cotton feeding conveyor belt, the stop plate driving device is connected with a stop plate, and the stop plate driving device can drive the stop plate to move up and down above the output end of the cotton feeding conveyor belt so as to realize communication or interval between the cotton feeding conveyor belt and the cotton feeding port; the cutter driving device and the striker plate driving device are all air cylinders, and each air cylinder is connected with the controller.
The method for packaging ceramic fiber blowing cotton by adopting the ceramic fiber blowing cotton packaging device comprises the following working procedures:
s1, introducing ceramic fiber blowing cotton: the controller is matched with the conveyer belt driving device, and ceramic fiber blowing cotton is sequentially led into the cotton feeding conveyer belt and the weighing conveyer belt;
s2, obtaining a ceramic fiber spraying cotton block with preset weight: the controller is respectively matched with the weighing device and the cutter driving device, weighs the ceramic fiber blowing cotton through the weighing device, and cuts the ceramic fiber blowing cotton into ceramic fiber blowing cotton blocks with preset weight through the cutters;
s3, guiding the ceramic fiber blowing cotton block into the box body: the controller is matched with the conveyer belt driving device, and ceramic fiber blowing cotton blocks are sequentially guided into the box body through the cotton inlet by the cotton outlet conveyer belt;
S4, packaging and bagging the ceramic fiber injection cotton block: the controller is respectively matched with the cotton pressing device and the cotton pushing device, the ceramic fiber blowing cotton blocks are extruded into square ceramic fiber blowing cotton blocks at the bottom of the box body through the cotton pressing device and the cotton pushing device, and the square ceramic fiber blowing cotton blocks are pushed out of the box body from the cotton outlet through the cotton pushing device and are guided into the cotton containing bag.
Further, step S3 includes the steps of:
s301, rapidly guiding ceramic fiber blowing cotton blocks into and out of a cotton conveyer belt: the controller is matched with the conveyer belt driving device, and the ceramic fiber blowing cotton blocks are rapidly guided into the output end of the cotton discharging conveyer belt by accelerating the running speeds of the weighing conveyer belt and the cotton discharging conveyer belt;
s302, rapidly guiding the ceramic fiber blowing cotton block into the box body: the controller cooperates with the striker plate driving device simultaneously, and after the ceramic fiber injection cotton block positioned on the output end of the cotton outlet conveyer belt is led into the box body by moving the striker plate upwards, the interval between the cotton outlet conveyer belt and the cotton inlet is formed by moving the striker plate downwards.
Further, step S4 includes the steps of:
s401, pressing a ceramic fiber blowing cotton block into a forming bin: the controller is matched with the cotton pressing plate driving device, and the cotton pressing plate is moved downwards to compress the ceramic fiber blowing cotton blocks into the forming bin;
S402, extruding and forming a ceramic fiber injection cotton block: the controller is respectively matched with the cotton pushing plate driving device and the cotton blocking plate driving device, and the cotton pushing plate is moved to the cotton blocking plate to extrude the ceramic fiber blowing cotton block to obtain a square ceramic fiber blowing cotton block;
s403, guiding square ceramic fiber blowing cotton blocks into a cotton bagging: the controller is respectively matched with the cotton pushing plate driving device and the cotton blocking plate driving device, the cotton outlet is communicated with the cotton bag by moving the cotton blocking plate upwards, and the square ceramic fiber blowing cotton block is pushed into the cotton bag by moving the cotton pushing plate to the cotton outlet;
s404, restoring the original position: the controller is respectively matched with the cotton pressing plate driving device, the cotton pushing plate driving device and the cotton blocking plate driving device, the cotton pressing plate moves upwards to the original position, the cotton pushing plate moves to the original position in the direction opposite to the cotton outlet, and the cotton blocking plate moves downwards to the original position.
Further, step S4 includes the steps of:
s401, compressing ceramic fiber injection cotton blocks from two sides: the controller is respectively matched with the movable baffle driving device and the angle moving plate driving device, rotates the movable baffle towards the direction of the partition plate, rotates the angle moving plate towards the direction of the side wall I, and extrudes the ceramic fiber blowing cotton blocks from the left side and the right side;
S402, pressing the ceramic fiber injection cotton block into a molding bin: the controller is matched with the cotton pressing plate driving device, and the cotton pressing plate is moved downwards to compress the ceramic fiber blowing cotton blocks into the forming bin;
s403, obtaining square ceramic fiber blowing cotton blocks: the controller is respectively matched with the cotton pushing plate driving device and the cotton blocking plate driving device, and the cotton pushing plate is moved to the cotton blocking plate to extrude the ceramic fiber blowing cotton block to obtain a square ceramic fiber blowing cotton block;
s404, guiding square ceramic fiber blowing cotton blocks into a cotton bagging: the controller is respectively matched with the cotton pushing plate driving device and the cotton blocking plate driving device, the cotton outlet is communicated with the cotton bag by moving the cotton blocking plate upwards, and the square ceramic fiber blowing cotton block is pushed into the cotton bag by moving the cotton pushing plate to the cotton outlet;
s405, restoring the original position: the controller cooperates with movable baffle drive arrangement, angle movable plate drive arrangement, cotton board drive arrangement and fender cotton board drive arrangement respectively, and movable baffle rotates to normal position to the direction of lateral wall III, and the angle movable plate rotates to normal position to the direction of cotton conveyer belt, and the cotton board of pressing upwards moves to normal position, and the cotton board of pushing away moves to normal position to the direction of relative cotton outlet, and the fender cotton board moves down to normal position.
The ceramic fiber blowing cotton packing device and method have the following advantages:
1. according to the invention, the ceramic fiber blowing cotton block with preset weight is obtained through the cooperation of the weighing conveyer belt, the weighing device and the cutter, then the ceramic fiber blowing cotton block is extruded into square ceramic fiber blowing cotton blocks through the cooperation of the cotton pressing device and the cotton pushing device, and then the square ceramic fiber blowing cotton blocks are pushed into the cotton filling bag through the cotton pushing device, so that the weighing and extrusion molding can be automatically carried out, the manpower is saved, and the working efficiency is improved;
2. according to the invention, the square ceramic fiber blowing cotton block can be obtained by extrusion through the cooperation of the cotton pressing plate and the cotton pushing plate, so that the volume of the packaged ceramic fiber blowing cotton block is reduced, and the transportation and the inventory are convenient;
3. before the ceramic fiber blowing cotton block is led into the box body, the movable baffle is close to the side wall III, the angle moving plate is close to the cotton outlet conveying belt, the movable baffle, the side wall II, the angle moving plate and the side wall IV form a cotton inlet channel with a larger top opening, so that the ceramic fiber blowing cotton block is convenient to enter the box body, after the ceramic fiber blowing cotton block enters the box body, the movable baffle rotates in the direction of the partition plate, the angle moving plate rotates in the direction of the side wall I, the movable baffle and the angle moving plate are matched to squeeze the ceramic fiber blowing cotton block from the left side and the right side, the ceramic fiber blowing cotton block is convenient to form, and the volume of the ceramic fiber blowing cotton block is reduced;
4. The cutter driving device and the striker plate driving device are air cylinders, so that the control is accurate, the ceramic fiber injection cotton can be conveniently and quickly cut, and the striker plate can be quickly moved, so that a single ceramic fiber injection cotton block can be conveniently and quickly guided into the box body;
5. the cotton pressing plate driving device, the cotton pushing plate driving device, the movable baffle driving device, the angle moving plate driving device and the cotton baffle driving device are all hydraulic cylinders, and the hydraulic cylinders are provided with position sensors, so that the compression amount of the ceramic fiber blowing cotton block can be accurately controlled, and the ceramic fiber blowing cotton block with a preset size can be obtained.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic structural view of a ceramic fiber blowing cotton packing apparatus of example 1;
FIG. 2 is a schematic view of the A-A direction structure of the bagging apparatus of FIG. 1;
FIG. 3 is a control schematic block diagram of a ceramic fiber blowing cotton packing apparatus according to example 1;
fig. 4 is a schematic structural view of a ceramic fiber blowing cotton packing device in example 2;
FIG. 5 is a schematic view of the A-A direction structure of the bagging apparatus of FIG. 4;
FIG. 6 is a control schematic block diagram of a ceramic fiber blowing cotton packing apparatus of example 2;
in the figure: 1. the cotton feeding conveyor belt, 2, the compression roller, 3, the cutter, 4, the cutter driving device, 5, the weighing conveyor belt, 6, the cotton discharging conveyor belt, 7, the baffle driving device, 8, the baffle, 9, the cotton feeding port, 10, the cotton pressing plate, 11, the cotton pressing plate driving device, 12, the top wall, 13, the box, 14, the side wall III, 15, the partition plate, 16, the forming bin, 17, the bottom wall, 18, the cotton pushing plate, 19, the side wall I, 20, the conveyor belt frame, 21, the side wall II, 22, the side wall IV, 23, the baffle driving device, 24, the baffle, 25, the discharging hopper, 26, the carrier roller, 27, the cotton discharging port, 28, the cotton pushing plate driving device, 29, the controller, 30, the compression roller driving device, 31, the position sensor, 32, the weighing device, 33, the weighing conveyor belt driving device, 34, the cotton discharging conveyor belt driving device, 35, the movable baffle, 36, the movable baffle driving device, 37, the angle moving plate, 38 and the angle moving plate driving device, 39 and the hinge.
Detailed Description
The ceramic fiber blowing cotton packing apparatus and method of the present invention are described in detail below with reference to the accompanying drawings and specific examples.
Example 1:
as shown in fig. 1, 2 and 3, the ceramic fiber blowing cotton packing device of the invention comprises a controller 29, a bagging device, a conveyor belt frame 20, and a conveyor belt driving device which are assembled on the conveyor belt frame 20, wherein the conveyor belt comprises a cotton feeding conveyor belt 1, a weighing conveyor belt 5 and a cotton discharging conveyor belt 6 which are sequentially arranged, and the conveyor belt frame 20 below the weighing conveyor belt 5 is correspondingly provided with a weighing device 32; a cutter 3 is arranged between the cotton feeding conveyor belt 1 and the weighing conveyor belt 5, the cutter 3 is connected with a cutter driving device 4, and the cutter driving device 4 drives the cutter 3 to cut the ceramic fiber blowing cotton so as to obtain ceramic fiber blowing cotton blocks with preset weight; the bagging device comprises a box body 13, a cotton pressing device and a cotton pushing device, wherein a cotton inlet 9 and a cotton outlet 27 are formed in the box body 13, the box body 13 is positioned at the output end of the cotton outlet conveyor belt 6, the cotton inlet 9 is communicated with the output end of the cotton outlet conveyor belt 6, the cotton pressing device is used for extruding ceramic fiber blowing cotton blocks, and the cotton pushing device is used for extruding the ceramic fiber blowing cotton blocks in cooperation with the cotton pressing device and pushing the extruded ceramic fiber blowing cotton blocks out of the cotton outlet 27; the conveyer belt driving device is used for driving the cotton feeding conveyer belt 1, the weighing conveyer belt 5 and the cotton discharging conveyer belt 6 to run in the same direction on the conveyer belt frame 20; the conveyor belt drive, the cutter drive 4, the cotton pushing device, the cotton pressing device and the weighing device 32 are all connected to the controller 29.
Wherein the conveyer belt driving device comprises a cotton feeding conveyer belt driving device for driving the cotton feeding conveyer belt 1, a weighing conveyer belt driving device 33 for driving the weighing conveyer belt 5 and a cotton discharging conveyer belt driving device 34 for driving the cotton discharging conveyer belt 6; the cotton feeding conveyer belt driving device comprises a press roller driving device 30 and two press rollers 2 which are arranged up and down oppositely, one press roller 2 is arranged above the output end of the cotton feeding conveyer belt 1, the other press roller 2 is arranged below the output end of the cotton feeding conveyer belt 1, the two press rollers 2 are connected with the press roller driving device 30, and the two press rollers 2 are matched with the ceramic fiber blowing cotton and drive the ceramic fiber blowing cotton to drive the weighing conveyer belt 5 to move towards the direction of the weighing conveyer belt. The weighing conveyer belt driving device 33 and the cotton discharging conveyer belt driving device 34 adopt driving devices which realize conveyer belt transmission in the prior art, such as a conveyer belt driving device mainly composed of a motor and a chain wheel and chain.
The weighing device 32 weighs the ceramic fiber-blown cotton on the weighing conveyer 5 and transmits the measured weight data to the controller 29. When the ceramic fiber blowing cotton on the weighing conveyer belt 5 reaches a preset weight, the controller 29 controls the cutter 3 to cut the ceramic fiber blowing cotton through the cutter driving device 4 so as to obtain ceramic fiber blowing cotton blocks with the preset weight.
The cutter driving device 4 is an air cylinder, the air cylinder is vertically arranged above the cutter 3, the outer end of the piston rod is connected with the cutter 3, the air cylinder is connected with the controller 29, and the air cylinder drives the cutter 3 to cut ceramic fiber blowing cotton under the control of the controller 29.
The upper side of the cotton conveyer belt 6 is provided with a striker plate driving device 7, the striker plate driving device 7 is an air cylinder, the air cylinder is vertically fixed above the striker plate 8, the outer end of a piston rod is connected with the striker plate 8, the air cylinder is connected with a controller 29, and under the control of the controller 29, the air cylinder drives the striker plate 8 to move up and down above the output end of the cotton conveyer belt 6, so that the communication and interval between the output end of the cotton conveyer belt 6 and the cotton inlet 9 are realized. The air cylinder drives the baffle plate 8 to move upwards fast, so that after the ceramic fiber blowing cotton block on the cotton outlet conveyer belt 6 is led into the box body 13 fast, the air cylinder drives the baffle plate 8 to move downwards fast, so that the cotton outlet conveyer belt 6 is separated from the cotton inlet 9.
The box 13 is a cuboid box and comprises a bottom wall 17, a top wall 12, a side wall I19, a side wall III 14, a side wall II 21 and a side wall IV 22, wherein the side wall I19 and the side wall III 14 are oppositely arranged left and right, the side wall II 21 and the side wall IV 22 are oppositely arranged front and back, the cotton inlet 9 is formed in the upper end part of the side wall I19, and the cotton outlet 27 is formed in the lower end part of the side wall II 21; inside the box 13 is a forming bin 16, and the cotton outlet 27 is communicated to the inside of the forming bin 16.
The cotton baffle driving device 23 is arranged above the cotton outlet 27, the cotton baffle driving device 23 is a hydraulic cylinder which is vertically fixed above the outer side of the cotton outlet 27, the outer end of a piston rod is connected with the cotton baffle 24, the hydraulic cylinder is connected with the controller 29, and under the control of the controller 29, the hydraulic cylinder drives the cotton baffle 24 to move up and down at the cotton outlet 27 so as to realize the opening and closing of the cotton outlet 27.
The cotton outlet 27 is fixedly provided with a cotton outlet hopper 25, the top wall 12 of the cotton outlet hopper 25 is provided with a through hole for the cotton baffle 24 to pass through, and the bottom end of the cotton baffle 24 can pass through the through hole and extend to the bottom of the cotton outlet hopper 25.
A carrier roller 26 is arranged below the discharge hopper 25, and the carrier roller 26 extends along the cotton discharge direction of the cotton discharge port 27. During cotton loading, the cotton loading bag is sleeved on the discharging hopper 25, the ceramic fiber injection cotton block is pushed into the cotton loading bag through the cotton pushing plate 18, and the cotton loading bag can be extended and unfolded on the carrier roller 26 in the process of injecting the ceramic fiber injection cotton block into the cotton loading bag.
The cotton pressing device comprises a cotton pressing plate 10 and a cotton pressing plate driving device 11, the cotton pressing plate driving device 11 is provided with two hydraulic cylinders, the two hydraulic cylinders are vertically arranged above the box body 13 in a front-back opposite mode, the outer ends of the two piston rods penetrate into the box body 13 and are connected with the cotton pressing plate 10, the two hydraulic cylinders are connected with the controller 29, the two hydraulic cylinders run synchronously, and the cotton pressing plate 10 is driven to move downwards from the upper portion of the forming bin 16 to the lower portion of the forming bin 16, or the cotton pressing plate 10 is driven to move upwards from the inside of the forming bin 16. The two hydraulic cylinders are provided with synchronous valves, so that synchronous compression or extension of the two piston rods can be realized, and the cotton pressing plate 10 can be conveniently and stably moved up and down.
The cotton pushing device comprises a cotton pushing plate 18 and a cotton pushing plate driving device 28, the cotton pushing plate driving device 28 is a hydraulic cylinder which is transversely arranged on the outer side of the box 13 and located at the side wall IV 22, the outer end of a piston rod penetrates through the side wall IV 22 to enter the box 13 and is connected with the cotton pushing plate 18, the cotton pushing plate 18 is located in the forming bin 16 and opposite to the cotton outlet 27, the hydraulic cylinder is connected with a controller 29, and the hydraulic cylinder drives the cotton pushing plate 18 to reciprocate towards the cotton outlet 27 under the control of the controller 29.
In order to accurately control the extrusion degree of the cotton pressing plate 10, the cotton pushing plate 18 and the cotton blocking plate 24 to the ceramic fiber blowing cotton block, two position sensors 31 are fixed in each hydraulic cylinder, and the two position sensors 31 in each hydraulic cylinder are relatively positioned at two sides of a preset moving stroke of the inner end of the piston rod. The reciprocating travel of the corresponding piston rod can be controlled through the cooperation of the two position sensors 31, so that the extrusion degree of the ceramic fiber blowing cotton block can be conveniently controlled.
The working process of the ceramic fiber blowing cotton packing device comprises the following steps: the input end of the cotton feeding conveyor belt 1 is communicated with a cotton collector, a cotton bag is sleeved on a discharge hopper 25, and the cotton bag is positioned above a carrier roller 26; the ceramic fiber in the cotton collector is blown to enter the cotton feeding conveyor belt 1, and is driven by the extrusion of the two compression rollers 2 to enter the weighing conveyor belt 5 from the cotton feeding conveyor belt 1; the weighing device 32 is matched with the cutter 3, ceramic fiber blowing cotton blocks with preset weight are obtained on the weighing conveyer belt 5, and the ceramic fiber blowing cotton blocks are conveyed into the box body 13 through the cotton outlet conveyer belt 6; the box body 13 is internally matched with a cotton pressing device and a cotton pushing device to obtain square ceramic fiber blowing cotton blocks; and then the square ceramic fiber blowing cotton blocks are pushed out of the cotton outlet 27 by the cooperation of the cotton pushing device and the cotton blocking device and are led into the cotton containing bag.
Example 2:
as shown in fig. 4, fig. 5 and fig. 6, the ceramic fiber blowing cotton packing device of the present invention is a further improvement based on the embodiment 1, and the difference between the embodiment and the embodiment 1 is that: the box 13 is a cuboid box and comprises a bottom wall 17, a top wall 12, a side wall I19, a side wall III 14, a side wall II 21 and a side wall IV 22, wherein the side wall I19 and the side wall III 14 are oppositely arranged left and right, the side wall II 21 and the side wall IV 22 are oppositely arranged front and back, the cotton inlet 9 is formed in the upper end part of the side wall I19, and the cotton outlet 27 is formed in the lower end part of any one of the side wall II 21 and the side wall IV 22; a partition plate 15 is arranged between a side wall I19 and a side wall III 14 in the box body 13, the partition plate 15, a side wall II 21, the side wall I19, a side wall IV 22 and a bottom wall 17 form a forming bin 16 with an opening on the top surface, and a cotton outlet 27 is communicated to the inside of the forming bin 16.
The cotton pressing device comprises a cotton pressing plate 10, a cotton pressing plate driving device 11, a movable baffle 35, a movable baffle driving device 36, an angle moving plate 37 and an angle moving plate driving device 38, wherein the cotton pressing plate driving device 11 is connected with the cotton pressing plate 10 and drives the cotton pressing plate 10 to move up and down so as to press ceramic fiber blowing cotton blocks into the forming bin 16 downwards; the bottom end of the movable baffle 35 is hinged with the top end of the partition 15 through a hinge 39, and a movable baffle driving device 36 is connected with the movable baffle 35 and drives the movable baffle 35 to rotate between the partition 15 and the side wall III 14; the angle moving plate 37 is positioned below the cotton inlet 9, the bottom end of the angle moving plate 37 is hinged with the side wall I19 through a hinge 39, and the angle moving plate driving device 38 is connected with the angle moving plate 37 and drives the angle moving plate 37 to rotate between the side wall I19 and the cotton outlet conveyer belt 6. The movable baffle 35, the side wall II 21, the angle moving plate 37 and the side wall IV 22 form a cotton feeding channel, the cotton feeding channel is communicated between the cotton feeding port 9 and the forming bin 16, before the ceramic fiber blowing cotton block enters the box 13, the movable baffle 35 is close to the side wall III 14, the angle moving plate 37 is close to the cotton discharging conveyor belt 6, at the moment, the top opening of the cotton feeding channel is larger, and the ceramic fiber blowing cotton block is convenient to enter the box 13; after the ceramic fiber blowing cotton block enters the box 13, the movable baffle 35 rotates towards the direction of the partition plate 15, the angle moving plate 37 rotates towards the direction of the side wall I19, and the movable baffle 35 and the angle moving plate 37 are matched to extrude the ceramic fiber blowing cotton block from the left side and the right side.
In this embodiment, the cotton pressing plate 10 and the cotton pressing plate driving means 11 are identical to the cotton pressing plate 10 and the cotton pressing plate driving means 11 in embodiment 1.
The movable baffle driving device 36 is a hydraulic cylinder which is transversely arranged outside the box body 13, the outer end of the piston rod penetrates into the box body 13 and is connected with the movable baffle 35, and the hydraulic cylinder drives the movable baffle 35 to rotate between the partition 15 and the side wall III 14 under the regulation of the controller 29.
The angular movement plate driving device 38 is a hydraulic cylinder which is transversely fixed on the conveyor frame 20, the outer end of the piston rod is connected with the angular movement plate 37, and the hydraulic cylinder drives the angular movement plate 37 to rotate between the side wall I19 and the cotton discharging conveyor belt 6 under the control of the controller 29.
The hydraulic cylinders as the flapper driving device 36 and the hydraulic cylinders as the angle-moving plate driving device 38 are each provided with a restrictor valve that controls the flow rate of oil in the hydraulic cylinders.
In order to accurately control the extrusion degree of the movable baffle 35 and the angle moving plate 37 to the ceramic fiber blowing cotton block and control the moving stroke of the piston rod, two position sensors 31 are fixed in each hydraulic cylinder, and the two position sensors 31 in each hydraulic cylinder are relatively positioned at two sides of the preset moving stroke of the inner end of the piston rod. I.e. by cooperation of the two position sensors 31, the reciprocating travel of the piston rod corresponding thereto can be controlled.
The working method of the ceramic fiber blowing cotton packing device comprises the following steps: the input end of the cotton feeding conveyor belt 1 is communicated with a cotton collector, a cotton bag is sleeved on a discharge hopper 25, and the cotton bag is positioned above a carrier roller 26; ceramic fiber blowing cotton in the cotton collector sequentially enters a cotton feeding conveyor belt 1 and a cotton discharging conveyor belt 6, a weighing device 32 is matched with a cutter 3, and ceramic fiber blowing cotton blocks with preset weight are obtained on a weighing conveyor belt 5; before the ceramic fiber blowing cotton block is led into the box 13 through the cotton outlet conveyor belt 6, the movable baffle is close to the side wall III 14, the angle moving baffle is close to the side wall I19, the top opening of the cotton inlet channel is large, the fluffy and large-volume ceramic fiber blowing cotton block is convenient to enter the box 13, after the ceramic fiber blowing cotton block enters the box 13, the movable baffle 35, the angle moving baffle, the cotton pressing plate 10 and the cotton pushing plate 18 are matched, the ceramic fiber blowing cotton block is extruded into square ceramic fiber blowing cotton block, and then the square ceramic fiber blowing cotton block is pushed out of the cotton outlet 27 and led into the cotton bag by the matching of the cotton pushing device and the cotton blocking device.
Example 3:
in order to adopt the ceramic fiber blowing cotton packing device in the embodiment 1 to pack the ceramic fiber blowing cotton, the input end of the cotton feeding conveyor belt 1 is communicated with a cotton collector, and a cotton packing bag is sleeved on the discharge hopper 25, and the method comprises the following working procedures:
(1) Introducing ceramic fiber blowing cotton: the controller 29 is matched with the conveyer belt driving device, and ceramic fiber blowing cotton is sequentially led into the cotton feeding conveyer belt 1 and the weighing conveyer belt 5;
(2) Obtaining a ceramic fiber spraying cotton block with preset weight: the controller 29 is respectively matched with the weighing device 32 and the cutter driving device 4, the ceramic fiber blowing cotton is weighed through the weighing device 32, and the ceramic fiber blowing cotton is cut into ceramic fiber blowing cotton blocks with preset weight through the cutter 3;
(3) The ceramic fiber blowing cotton block is quickly led into and out of the cotton conveyer belt 6: the controller 29 is matched with the conveyer belt driving device, and the ceramic fiber blowing cotton blocks are quickly led into the output end of the cotton discharging conveyer belt 6 by accelerating the running speeds of the weighing conveyer belt 5 and the cotton discharging conveyer belt 6;
(4) The ceramic fiber blowing cotton block is quickly led into the box body 13: the controller 29 is matched with the driving device 7 of the baffle plate 8 at the same time, after the ceramic fiber blowing cotton blocks positioned on the output end of the cotton outlet conveyor belt 6 are led into the box body 13 by moving the baffle plate 8 upwards, the interval between the cotton outlet conveyor belt 6 and the cotton inlet 9 is reserved by moving the baffle plate 8 downwards, and the next ceramic fiber blowing cotton blocks are waited;
(5) Pressing the ceramic fiber blowing cotton block into the molding bin 16: the controller 29 is matched with the cotton pressing plate driving device 11, and the cotton pressing plate 10 is moved downwards to compress the ceramic fiber injection cotton blocks into the forming bin 16;
(6) Extruding and molding the ceramic fiber injection cotton block: the controller 29 is respectively matched with the cotton pushing plate driving device 28 and the cotton baffle driving device 23, and the cotton pushing plate 18 is moved to the cotton baffle 24 to extrude the ceramic fiber blowing cotton block to obtain a square ceramic fiber blowing cotton block;
(7) Introducing square ceramic fiber blowing cotton blocks into a cotton filling bag: the controller 29 is respectively matched with the cotton pushing plate driving device 28 and the cotton blocking plate driving device 23, the cotton outlet 27 is communicated with the cotton bag by moving the cotton blocking plate 24 upwards, and the square ceramic fiber blowing cotton blocks are pushed into the cotton bag by moving the cotton pushing plate 18 towards the cotton outlet 27;
(8) Restoring to the original position: the controller 29 is respectively matched with the cotton pressing plate driving device 11, the cotton pushing plate driving device 28 and the cotton blocking plate driving device 23, the cotton pressing plate 10 moves upwards to the original position, the cotton pushing plate 18 moves to the original position towards the direction opposite to the cotton outlet 27, and the cotton blocking plate 24 moves downwards to the original position.
Example 4:
In order to adopt the ceramic fiber blowing cotton packing device in the embodiment 2 to pack the ceramic fiber blowing cotton, the input end of the cotton feeding conveyor belt 1 is communicated with a cotton collector, and a cotton packing bag is sleeved on the discharge hopper 25, and the method comprises the following working procedures:
(1) Introducing ceramic fiber blowing cotton: the controller 29 is matched with the conveyer belt driving device, and ceramic fiber blowing cotton is sequentially led into the cotton feeding conveyer belt 1 and the weighing conveyer belt 5;
(2) Obtaining a ceramic fiber spraying cotton block with preset weight: the controller 29 is respectively matched with the weighing device 32 and the cutter driving device 4, the ceramic fiber blowing cotton is weighed through the weighing device 32, and the ceramic fiber blowing cotton is cut into ceramic fiber blowing cotton blocks with preset weight through the cutter 3;
(3) The ceramic fiber blowing cotton block is quickly led into the cotton feeding conveyer belt 1: the controller 29 is matched with the conveyer belt driving device, and the ceramic fiber blowing cotton blocks are quickly led into the output end of the cotton discharging conveyer belt 6 by accelerating the running speeds of the weighing conveyer belt 5 and the cotton discharging conveyer belt 6;
(4) The ceramic fiber blowing cotton block is quickly led into the box body 13: the controller 29 is matched with the baffle plate driving device 7 at the same time, after the ceramic fiber blowing cotton blocks positioned at the output end of the cotton outlet conveyor belt 6 are led into the box body 13 by moving the baffle plate 8 upwards, the interval between the cotton outlet conveyor belt 6 and the cotton inlet 9 is kept for the next ceramic fiber blowing cotton blocks by moving the baffle plate 8 downwards;
(5) Compressed ceramic fiber injection cotton block from both sides: the controller 29 is respectively matched with the movable baffle driving device 36 and the angle moving plate driving device 38, and extrudes the ceramic fiber blowing cotton blocks from the left side and the right side by rotating the movable baffle 35 towards the direction of the partition plate 15 and rotating the angle moving plate 37 towards the direction of the side wall I19;
(6) Pressing the ceramic fiber blowing cotton block into the molding bin 16: the controller 29 is matched with the cotton pressing plate driving device 11, and the cotton pressing plate 10 is moved downwards to compress the ceramic fiber injection cotton blocks into the forming bin 16;
(7) Obtaining square ceramic fiber blowing cotton blocks: the controller 29 is respectively matched with the cotton pushing plate driving device 28 and the cotton baffle driving device 23, and the cotton pushing plate 18 is moved to the cotton baffle 24 to extrude the ceramic fiber blowing cotton block to obtain a square ceramic fiber blowing cotton block;
(8) Introducing square ceramic fiber blowing cotton blocks into a cotton filling bag: the controller 29 is respectively matched with the cotton pushing plate driving device 28 and the cotton blocking plate driving device 23, the cotton outlet 27 is communicated with the cotton bag by moving the cotton blocking plate 24 upwards, and the square ceramic fiber blowing cotton blocks are pushed into the cotton bag by moving the cotton pushing plate 18 towards the cotton outlet 27;
(9) Restoring to the original position: the controller 29 is respectively matched with the movable baffle driving device 36, the angle moving plate driving device 38, the cotton pressing plate driving device 11, the cotton pushing plate driving device 28 and the cotton blocking plate driving device 23, the movable baffle 35 rotates to the original position in the direction of the side wall III 14, the angle moving plate 37 rotates to the original position in the direction of the cotton discharging conveying belt 6, the cotton pressing plate 10 moves upwards to the original position, the cotton pushing plate 18 moves to the original position in the direction opposite to the cotton discharging opening 27, and the cotton blocking plate 24 moves downwards to the original position.
The present invention can be easily implemented by those skilled in the art through the above specific embodiments. It should be understood that the invention is not limited to the particular embodiments described above. Based on the disclosed embodiments, a person skilled in the art may combine different technical features at will, so as to implement different technical solutions. Other than the technical features described in the specification, all are known to those skilled in the art.
Claims (3)
1. The ceramic fiber blowing cotton packaging device is characterized by comprising a controller, a bagging device, a conveyor belt frame, a conveyor belt assembled on the conveyor belt frame and a conveyor belt driving device, wherein the conveyor belt comprises a cotton feeding conveyor belt, a weighing conveyor belt and a cotton discharging conveyor belt which are sequentially arranged, the weighing conveyor belt is correspondingly provided with a weighing device, a cutter is arranged between the cotton feeding conveyor belt and the weighing conveyor belt, and the cutter is connected with the cutter driving device; the bagging device comprises a box body, a cotton pressing device and a cotton pushing device, wherein a cotton inlet and a cotton outlet are formed in the box body, the box body is positioned at the output end of the cotton outlet conveying belt, the cotton inlet is communicated with the output end of the cotton outlet conveying belt, the cotton pressing device is used for extruding ceramic fiber to spray cotton, and the cotton pushing device is used for pushing the extruded ceramic fiber to spray cotton out of the cotton outlet; the conveying belt driving device is used for driving the cotton feeding conveying belt, the weighing conveying belt and the cotton discharging conveying belt to run in the same direction on the conveying belt frame; the conveying belt driving device, the cutter driving device, the cotton pushing device, the cotton pressing device and the weighing device are all connected to the controller;
The box body is a cuboid box body and comprises a bottom wall, a top wall, a side wall I, a side wall III, a side wall II and a side wall IV, wherein the side wall I and the side wall III are oppositely arranged left and right, the side wall II and the side wall IV are oppositely arranged front and back, a cotton inlet is formed in the upper end part of the side wall I, and a cotton outlet is formed in the lower end part of any one of the side wall II and the side wall IV;
a partition plate is arranged between the side wall I and the side wall III in the box body, the partition plate, the side wall II, the side wall I, the side wall IV and the bottom wall form a forming bin with an opening on the top surface, and a cotton outlet is communicated to the inside of the forming bin;
a cotton baffle driving device is arranged above the cotton outlet, and is connected with a cotton baffle, and can drive the cotton baffle to move up and down at the cotton outlet so as to realize the opening and closing of the cotton outlet;
the cotton pushing device comprises a cotton pushing plate and a cotton pushing plate driving device, the cotton pushing plate is positioned in the forming bin and is opposite to the cotton outlet, and the cotton pushing plate driving device is connected with the cotton pushing plate and can drive the cotton pushing plate to move back and forth to the cotton outlet;
the cotton pressing device is used for pressing ceramic fiber blowing cotton into the forming bin and comprises a cotton pressing plate, a cotton pressing plate driving device, a movable baffle driving device, an angle moving plate and an angle moving plate driving device; the cotton pressing plate driving device is connected with the cotton pressing plate and can drive the cotton pressing plate to move up and down above the forming bin; the bottom end of the movable baffle is hinged with the top end of the partition plate, and the movable baffle driving device is connected with the movable baffle and can drive the movable baffle to rotate between the partition plate and the side wall II; the angle moving plate is positioned below the cotton inlet, the bottom end of the angle moving plate is hinged with the side wall I, and the angle moving plate driving device is connected with the angle moving plate and can drive the angle moving plate to rotate between the side wall I and the cotton outlet conveying belt;
The cotton baffle driving device, the cotton pushing plate driving device, the cotton pressing plate driving device, the movable baffle driving device and the angle moving plate driving device are all connected with the controller;
before the ceramic fiber blowing cotton block is led into the box body through the cotton outlet conveyor belt, the movable baffle is close to the side wall III, the angle moving baffle is close to the side wall I, the top opening of the cotton inlet channel is larger, the fluffy ceramic fiber blowing cotton block conveniently enters the box body, after entering the box body, the movable baffle, the angle moving baffle, the cotton pressing plate and the cotton pushing plate are matched, the ceramic fiber blowing cotton block is extruded into square ceramic fiber blowing cotton blocks, and then the square ceramic fiber blowing cotton block is pushed out of the cotton outlet and led into the cotton bag by the matching of the cotton pushing device and the cotton blocking device;
the cotton baffle driving device, the cotton pushing plate driving device, the cotton pressing plate driving device, the movable baffle driving device and the angle moving plate driving device are all hydraulic cylinders, each hydraulic cylinder is provided with two position sensors, and the two position sensors on each hydraulic cylinder are relatively positioned at two sides of a preset moving stroke of a piston rod;
the hydraulic cylinders serving as the angular moving plate driving devices and the movable baffle driving devices are provided with flow limiting valves;
The two hydraulic cylinders serving as the cotton pressing plate driving devices are oppositely arranged above the cotton pressing plates, and the two hydraulic cylinders serving as the cotton pressing plate driving devices are provided with synchronous valves;
the conveying belt driving device comprises a cotton feeding conveying belt driving device for driving the cotton feeding conveying belt, a weighing conveying belt driving device for driving the weighing conveying belt and a cotton discharging conveying belt driving device for driving the cotton discharging conveying belt;
the cotton feeding conveyor belt driving device comprises a press roller driving device and two press rollers which are arranged up and down oppositely, one press roller is arranged above the output end of the cotton feeding conveyor belt, the other press roller is arranged below the output end of the cotton feeding conveyor belt, the two press rollers are connected with the press roller driving device, and the two press rollers are matched with the press roller driving device and can extrude ceramic fiber blowing cotton and drive the ceramic fiber blowing cotton to move towards the weighing conveyor belt;
a cotton outlet hopper is fixed on the cotton outlet, a through hole for a cotton baffle plate to pass through is formed in the top wall of the cotton outlet hopper, and the bottom end of the cotton baffle plate can pass through the through hole and extend to the bottom of the cotton outlet hopper;
a carrier roller is arranged below the cotton outlet hopper and extends along the cotton outlet direction of the cotton outlet;
A stop plate driving device is arranged above the output end of the cotton feeding conveyor belt, the stop plate driving device is connected with a stop plate, and the stop plate driving device can drive the stop plate to move up and down above the output end of the cotton feeding conveyor belt so as to realize the communication or interval between the cotton feeding conveyor belt and the cotton feeding port;
the cutter driving device and the striker plate driving device are all air cylinders, and each air cylinder is connected with the controller;
the working process of the ceramic fiber blowing cotton packing device comprises the following steps: the input end of the cotton feeding conveyor belt is communicated with a cotton collector, a cotton bag is sleeved on a discharge hopper, and the cotton bag is positioned above a carrier roller; the ceramic fiber in the cotton collector is blown to enter a cotton feeding conveyer belt, and is driven by the extrusion of two compression rollers to enter a weighing conveyer belt from the cotton feeding conveyer belt; the weighing device is matched with the cutter, a ceramic fiber blowing cotton block with preset weight is obtained on the weighing conveyer belt, and the ceramic fiber blowing cotton block is conveyed into the box body through the cotton outlet conveyer belt; the square ceramic fiber blowing cotton block is obtained by matching the cotton pressing device with the cotton pushing device in the box body; and then the square ceramic fiber blowing cotton blocks are pushed out of the cotton outlet and guided into the cotton containing bag by the matching of the cotton pushing device and the cotton blocking device.
2. The ceramic fiber blowing cotton packing device according to claim 1, wherein the box body is a cuboid box body and comprises a bottom wall, a top wall, a side wall I and a side wall III which are oppositely arranged left and right, and a side wall II and a side wall IV which are oppositely arranged front and back, wherein the cotton inlet is formed in the upper end part of the side wall I, and the cotton outlet is formed in the lower end part of any one side wall of the side wall II and the side wall IV;
the inside of the box body is a forming bin, and the cotton outlet is communicated to the inside of the forming bin;
a cotton baffle driving device is fixed above the cotton outlet, and is connected with a cotton baffle, and the cotton baffle driving device can drive the cotton baffle to move up and down at the cotton outlet so as to realize the opening and closing of the cotton outlet;
the cotton pushing device comprises a cotton pushing plate and a cotton pushing plate driving device, the cotton pushing plate is positioned in the forming bin and is opposite to the cotton outlet, and the cotton pushing plate driving device is connected with the cotton pushing plate and can drive the cotton pushing plate to move back and forth to the cotton outlet;
the cotton pressing device is used for blowing and extruding ceramic fibers into the forming bin and comprises a cotton pressing plate and a cotton pressing plate driving device, and the cotton pressing plate driving device is connected with the cotton pressing plate and can drive the cotton pressing plate to move up and down above the forming bin;
The cotton baffle driving device, the cotton pushing plate driving device and the cotton pressing plate driving device are all connected with the controller.
3. A method for packing ceramic fiber blowing cotton, which is characterized in that a cotton packing bag is arranged at a cotton outlet, and comprises the following working procedures:
s1, introducing ceramic fiber blowing cotton: the controller is matched with the conveyer belt driving device, and ceramic fiber blowing cotton is sequentially led into the cotton feeding conveyer belt and the weighing conveyer belt;
s2, obtaining a ceramic fiber spraying cotton block with preset weight: the controller is respectively matched with the weighing device and the cutter driving device, weighs the ceramic fiber blowing cotton through the weighing device, and cuts the ceramic fiber blowing cotton into ceramic fiber blowing cotton blocks with preset weight through the cutters;
s3, guiding the ceramic fiber blowing cotton block into the box body: the controller is matched with the conveyer belt driving device, and ceramic fiber blowing cotton blocks are sequentially guided into the box body through the cotton inlet by the cotton outlet conveyer belt;
s4, packaging and bagging the ceramic fiber injection cotton block: the controller is respectively matched with the cotton pressing device and the cotton pushing device, the ceramic fiber blowing cotton blocks are extruded into square ceramic fiber blowing cotton blocks at the bottom of the box body through the cotton pressing device and the cotton pushing device, and the square ceramic fiber blowing cotton blocks are pushed out of the box body from the cotton outlet through the cotton pushing device and are led into the cotton containing bag;
Step S4 includes the steps of:
s401, compressing ceramic fiber injection cotton blocks from two sides: the controller is respectively matched with the movable baffle driving device and the angle moving plate driving device, rotates the movable baffle towards the direction of the partition plate, rotates the angle moving plate towards the direction of the side wall I, and extrudes the ceramic fiber blowing cotton blocks from the left side and the right side;
s402, pressing the ceramic fiber injection cotton block into a molding bin: the controller is matched with the cotton pressing plate driving device, and the cotton pressing plate is moved downwards to compress the ceramic fiber blowing cotton blocks into the forming bin;
s403, obtaining square ceramic fiber blowing cotton blocks: the controller is respectively matched with the cotton pushing plate driving device and the cotton blocking plate driving device, and the cotton pushing plate is moved to the cotton blocking plate to extrude the ceramic fiber blowing cotton block to obtain a square ceramic fiber blowing cotton block;
s404, guiding square ceramic fiber blowing cotton blocks into a cotton bagging: the controller is respectively matched with the cotton pushing plate driving device and the cotton blocking plate driving device, the cotton outlet is communicated with the cotton bag by moving the cotton blocking plate upwards, and the square ceramic fiber blowing cotton block is pushed into the cotton bag by moving the cotton pushing plate to the cotton outlet;
s405, restoring the original position: the controller is respectively matched with the movable baffle driving device, the angle moving plate driving device, the cotton pressing plate driving device, the cotton pushing plate driving device and the cotton blocking plate driving device, the movable baffle rotates to the original position in the direction of the side wall III, the angle moving plate rotates to the original position in the direction of the cotton outlet conveying belt, the cotton pressing plate moves to the original position upwards, the cotton pushing plate moves to the original position in the direction opposite to the cotton outlet, and the cotton blocking plate moves to the original position downwards;
Step S3 includes the steps of:
s301, rapidly guiding ceramic fiber blowing cotton blocks into and out of a cotton conveyer belt: the controller is matched with the conveyer belt driving device, and the ceramic fiber blowing cotton blocks are rapidly guided into the output end of the cotton discharging conveyer belt by accelerating the running speeds of the weighing conveyer belt and the cotton discharging conveyer belt;
s302, rapidly guiding the ceramic fiber blowing cotton block into the box body: the controller is matched with the baffle plate driving device at the same time, and after the ceramic fiber blowing cotton blocks positioned on the output end of the cotton outlet conveyor belt are led into the box body by moving the baffle plate upwards, the interval between the cotton outlet conveyor belt and the cotton inlet is formed by moving the baffle plate downwards;
step S4 includes the steps of:
s401, pressing a ceramic fiber blowing cotton block into a forming bin: the controller is matched with the cotton pressing plate driving device, and the cotton pressing plate is moved downwards to compress the ceramic fiber blowing cotton blocks into the forming bin;
s402, extruding and forming a ceramic fiber injection cotton block: the controller is respectively matched with the cotton pushing plate driving device and the cotton blocking plate driving device, and the cotton pushing plate is moved to the cotton blocking plate to extrude the ceramic fiber blowing cotton block to obtain a square ceramic fiber blowing cotton block;
s403, guiding square ceramic fiber blowing cotton blocks into a cotton bagging: the controller is respectively matched with the cotton pushing plate driving device and the cotton blocking plate driving device, the cotton outlet is communicated with the cotton bag by moving the cotton blocking plate upwards, and the square ceramic fiber blowing cotton block is pushed into the cotton bag by moving the cotton pushing plate to the cotton outlet;
S404, restoring the original position: the controller is respectively matched with the cotton pressing plate driving device, the cotton pushing plate driving device and the cotton blocking plate driving device, the cotton pressing plate moves upwards to the original position, the cotton pushing plate moves to the original position in the direction opposite to the cotton outlet, and the cotton blocking plate moves downwards to the original position.
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| CN108166088A (en) * | 2018-01-23 | 2018-06-15 | 内蒙古红阳高温隔热材料科技股份有限公司 | Ceramic fibre injection cotton slagging-off ball device and method |
| CN110723352A (en) * | 2019-04-22 | 2020-01-24 | 榆林天盛缘玻璃纤维科技有限公司 | Cotton fiber conveying, compressing and packaging system |
| CN111959840A (en) * | 2020-08-18 | 2020-11-20 | 内蒙古红阳高温隔热材料科技有限公司 | Ceramic fiber textile cotton bagging system and method |
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