CN114560127A - Fiber forming and packaging equipment - Google Patents
Fiber forming and packaging equipment Download PDFInfo
- Publication number
- CN114560127A CN114560127A CN202210155104.4A CN202210155104A CN114560127A CN 114560127 A CN114560127 A CN 114560127A CN 202210155104 A CN202210155104 A CN 202210155104A CN 114560127 A CN114560127 A CN 114560127A
- Authority
- CN
- China
- Prior art keywords
- wire
- bin
- pushing
- binding
- iron wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000835 fiber Substances 0.000 title claims abstract description 63
- 238000004806 packaging method and process Methods 0.000 title claims description 21
- 238000012856 packing Methods 0.000 claims abstract description 55
- 238000005303 weighing Methods 0.000 claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 238000007906 compression Methods 0.000 claims abstract description 31
- 238000010008 shearing Methods 0.000 claims abstract description 29
- 230000006835 compression Effects 0.000 claims abstract description 28
- 238000003825 pressing Methods 0.000 claims abstract description 20
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 178
- 229910052742 iron Inorganic materials 0.000 claims description 89
- 238000012545 processing Methods 0.000 claims description 19
- 230000008275 binding mechanism Effects 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 7
- 230000033001 locomotion Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000969 carrier Substances 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 2
- 239000012784 inorganic fiber Substances 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000748 compression moulding Methods 0.000 abstract 3
- 238000000034 method Methods 0.000 abstract 2
- 238000009434 installation Methods 0.000 abstract 1
- 230000010354 integration Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
- B65B27/12—Baling or bundling compressible fibrous material, e.g. peat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/20—Means for compressing or compacting bundles prior to bundling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/24—Securing ends of binding material
- B65B13/26—Securing ends of binding material by knotting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/16—Separating measured quantities from supply
- B65B37/18—Separating measured quantities from supply by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses fiber forming and packing equipment which comprises a weighing bin, a transverse pushing and pressing bin, a packing bin, a wire pushing assembly and a shearing and wire binding assembly, wherein the weighing bin is arranged on the upper side of the horizontal pushing and pressing bin; inorganic fibers enter the weighing bin through the conveying mechanism, are conveyed into the packing bin through the pushing mechanisms in the transverse pushing bin and the downward pressing feeding bin, are compressed at high density in the packing bin through the package pushing and compressing mechanism, and are automatically bundled through the wire pushing and bundling mechanism to form a package and then are output; the forming mechanism controls the shape and density of the inorganic fibers output from the bale. The invention is characterized in that: the continuous inorganic fiber is automatically separated in batches, and the reasonable connection and integration of multiple processes, unmanned automatic compression, bundling, forming mechanisms and intelligent control are realized. On the basis, the invention has small volume, convenient installation and high compression molding efficiency, and the full-automatic compression molding process realizes the automatic production of inorganic fiber compression molding line production.
Description
Technical Field
The invention relates to a fiber forming and packing device.
Background
The traditional inorganic fiber forming and packaging equipment is compressed, bundling and other work are completed by manual operation, the inorganic fiber is compressed by a compressor firstly, and then the semi-automatic and manual operation of manual bundling are completed. The mode ensures that the inorganic fiber forming and packing equipment has low production efficiency and more input personnel, can not meet the requirements of production line on yield and personnel configuration, and greatly restricts the requirements of the automation level and the industrial intelligence of the production line. Therefore, through the research on the inorganic fiber separation and forming mechanism, the development of a full-automatic inorganic fiber forming device is necessary.
Traditional inorganic fibers such as rock wool, glass fiber, ceramic fiber etc. density itself is little, and occupation space is big, and this has just caused present inorganic fiber shaping baling equipment occupation space big, with high costs, and compressive capacity and efficiency also have the problem simultaneously.
Disclosure of Invention
In order to solve the problems, the invention provides fiber forming and packaging equipment which comprises a rack, a weighing bin, a transverse pushing down bin and a packaging bin, wherein the weighing bin, the transverse pushing down bin and the packaging bin are arranged on the rack;
a transverse pushing cylinder is arranged on one side of the transverse pushing bin, which is far away from the downward pressing and feeding bin, and a first piston rod of the transverse pushing cylinder can extend out towards the direction of the downward pressing and feeding bin; a lower pressure cylinder is arranged at the top of the lower pressure charging bin, and a second piston rod of the lower pressure cylinder can extend downwards;
the length of the packing bin extends along a first axial direction, the packing bin is provided with a packing cavity extending along the first axial direction, the lower pressing feed bin is communicated with the packing cavity along the vertical direction, two sides of the width direction of the packing bin are respectively provided with a wire pushing mechanism and a wire shearing and binding mechanism, and the wire pushing mechanism is used for pushing a first iron wire from one side of the packing bin to the other side and abutting the first iron wire with a second iron wire positioned on the other side; the shearing and wiring mechanism is used for shearing a first iron wire which is abutted against a corresponding second iron wire, connecting one broken end of the first iron wire with one broken end of the second iron wire, and connecting the other broken end of the first iron wire with the other broken end of the second iron wire, so that the first iron wire and the second iron wire jointly form a packaging iron wire which is bound on a fiber block, the first iron wire is positioned on one side of the packaging bin, which faces the wire pushing mechanism, and the second iron wire is positioned on one side of the packaging bin, which faces the shearing and wiring mechanism; the wire pushing mechanism and the wire shearing and binding mechanism are used for binding N packed iron wires on the fiber block along the horizontal direction, and N is an integer between 2 and 10;
a compression cylinder is arranged at one end of a packing cavity of the packing bin, and a third piston rod of the compression cylinder can extend out towards the other end of the packing cavity; the end of the baling chamber facing away from the compression cylinder is formed as a discharge end.
In the application, a special weighing bin is arranged, the weighing bin is arranged on a rack through a weigher, the weighing bin can be used for measuring fibers compressed each time, the weight of each fiber package is accurately controlled, the weighing bin is used for changing the existing continuous compression mode into batch compression, so that the weight of each fiber package is the same, the weight of the fibers compressed each time is the same, the subsequent compression process can be automatically controlled due to the same weight of the fibers compressed each time, the control of piston cylinders including a transverse pushing cylinder, a lower pressing cylinder, a compression cylinder and the like is relatively simple, only the stroke of the piston rod of each piston cylinder needs to be controlled, the pressure of each piston rod does not need to be considered, control parameters are reduced, the production efficiency can be improved, the stroke of each piston cylinder can be quantitatively controlled in the production process, even if the extension length of each piston rod is fixed, so that the weight and the size of the formed fiber blocks are the same, when packing, need not to carry out the secondary adjustment to the position of iron wire for the packing, can accomplish packing work, reduced intensity of labour, improved production efficiency.
Further, the wire pushing mechanism comprises a wire pushing frame and a wire pushing cylinder, the wire pushing frame is fixedly mounted on the frame, a cylinder body of the wire pushing cylinder is fixedly mounted on the wire pushing frame, a fourth piston rod of the wire pushing cylinder extends along a second axial direction, the second axial direction is perpendicular to the first axial direction, a moving frame is movably mounted on the wire pushing frame and can reciprocate along the second axial direction, two groups of wire pushing chain wheels are rotatably mounted on the moving frame and are arranged at intervals along the second axial direction, a chain is wound on the two groups of wire pushing chain wheels, one side of the chain is fixed on the wire pushing frame through a lock catch, a wire pushing rod extending along the second axial direction is fixedly mounted on the moving frame, and a wire pushing head is mounted at one end of the wire pushing rod, which is far away from the moving frame; a wire pushing rod is arranged corresponding to each packed iron wire;
the movable frame can reciprocate along the direction of the second axis under the driving of the fourth piston rod, and when the movable frame reciprocates along the direction of the second axis, the lock catch is kept between the two groups of wire pushing chain wheels.
This design can shorten the stroke of the fourth piston rod of push wire jar effectively, and in this application, the stroke of push wire pole is the twice of the stroke of fourth piston rod, can reduce the length of push wire mechanism from this, reduces the volume of equipment, simultaneously because the stroke of fourth piston rod shortens, the push wire jar can adopt the less piston cylinder of diameter to reduce the cost of manufacture of equipment.
Furthermore, the wire pushing head comprises two roller carriers which are arranged at one end of the wire pushing rod, which is far away from the moving frame, each roller carrier is rotatably provided with a roller, the two rollers are arranged at intervals along the first axial direction, and rotating shafts of the two rollers extend along the vertical direction; these two gyro wheels can support simultaneously and press on first iron wire to promote the opposite side by one side in packing storehouse with first iron wire.
The space between the two roller frames is formed into a shearing space, so that the shearing and wire binding mechanism can conveniently cut the first iron wire and the second iron wire to be interrupted.
Further, the shearing wire binding mechanism comprises a wire binding frame fixedly arranged on the rack, a shearing oil cylinder is arranged on the wire binding frame, and a cylinder body of the shearing oil cylinder is fixedly arranged on the wire binding frame; a blade group is arranged corresponding to each packed iron wire, each blade group comprises a fixed blade and a movable blade, the fixed blade is fixedly arranged on the wire bundling frame, and the movable blade is fixedly arranged on a fifth piston rod of the shearing oil cylinder;
the two rollers on the same wire pushing head can push the first iron wire and the second iron wire between the fixed blade and the movable blade of one blade group, and the fixed blade and the movable blade of each blade group can simultaneously cut off the first iron wire and the corresponding second iron wire under the drive of the fifth piston rod;
each binding chain wheel group comprises two binding chain wheels which are rotatably arranged on the binding frame, the two binding chain wheels in each binding chain wheel group are arranged at intervals along the horizontal direction and are positioned on two sides of the corresponding blade group, each binding chain wheel is provided with a binding head corresponding to each binding chain wheel, each binding chain wheel and the corresponding binding head are fixedly arranged on the same rotating shaft, and the binding heads are used for knotting a first iron wire and a second iron wire together;
the wire binding frame is also provided with a wire binding motor, and an output shaft of the wire binding motor drives each wire binding chain wheel to rotate through a transmission chain and drives a wire binding head to rotate through a rotating shaft.
At present, in order to enable the wire binding heads to act synchronously, gears and rotating shafts which are meshed with each other are generally adopted to drive the wire binding heads to rotate synchronously, the structure of the shearing wire binding mechanism is complex, the shearing wire binding mechanism is difficult to maintain, and the gears and the rotating shafts need to be closely matched to complete work. In this application, adopt the integrated configuration of chain and sprocket, reduced the required precision of equipment, reduced part quantity simultaneously, can reduce equipment volume.
Furthermore, in order to reduce the friction force, a push plate is movably arranged in the packaging cavity, a third piston rod of the compression cylinder is fixedly arranged on the push plate, a guide wheel is arranged at the bottom of the push plate, and the push plate can move towards the direction of the discharge end under the pushing of the third piston rod.
Furthermore, a forming mechanism is arranged at the discharge end, and the forming mechanism comprises a clamping oil cylinder arranged on the rack; the discharge end is provided with a clamping plate, the clamping plate extends along the first axial direction, one end of the clamping plate facing the compression cylinder is fixedly installed on the rack, one end of the clamping plate, which is away from the compression cylinder, is a free end, and a sixth piston rod of the clamping oil cylinder can push the free end of the clamping plate to move towards the inner side direction of the packaging cavity, so that the clamping plate is clamped on the fiber block to limit the movement of the fiber block.
When this application carries out the during operation, can temporarily keep a fibre piece of accomplishing the packing at the discharge end, keep out the thing when compressing as follow-up fibre piece, make the compression cylinder can compress tightly the fibre piece, accomplish the packing of follow-up fibre piece, form a new fibre piece after, loosen the centre gripping to the fibre piece of discharge end, promote the new fibre piece of just accomplishing the packing again, the packing storehouse is released to existing fibre piece, and the new fibre piece replaces the fibre piece of being released, continue to be the fender thing of follow-up fibre piece compression.
At present, generally, a clamping plate is arranged on a piston rod of a clamping hydraulic cylinder for clamping a fiber block which is packaged, the clamping plate is directly abutted against two sides of the fiber block, when the clamping hydraulic cylinder clamps two sides of the fiber block, the width direction of a fiber block packaging bin can shrink, a subsequent fiber block is abutted against the existing fiber block and the clamping plate simultaneously in a compression process, and because the fiber block and the clamping plate have different hardness, the end face of the fiber block facing to an outlet direction is step-shaped, the appearance of the fiber block is influenced, and the tightness of packaging is influenced.
And in this application, set up the grip block at the discharge end, the sixth piston rod of centre gripping hydro-cylinder is when promoting the grip block, and the grip block can use its stiff end as the fixed point, makes the inward bending deformation of free end to make the grip block centre gripping in the both sides of the fibre piece of accomplishing the packing, restrict its removal, resist when in order to regard as follow-up fibre piece compression. Because the grip block in this application is when the centre gripping, produces bending deformation for the whole fibre pieces that are the fibre piece towards one side of compression cylinder of the fibre piece that has accomplished the packing, in subsequent fibre piece compression process, can all support and press on the fibre piece, form a smooth terminal surface, avoid producing the influence to the elasticity of packing.
Further, for improving work efficiency, the fiber forming and packaging equipment further comprises a weighing control system, the weighing control system comprises a central processing unit and a bin gate controller electrically connected with the central processing unit, the weighing meter is electrically connected to the central processing unit, wherein:
the central processing unit is used for receiving the weighing value of the weighing meter, comparing the weighing value with a set value, sending a control instruction when the weighing value reaches the set value, opening the bin gate, and closing the bin gate after the set time;
the bin gate controller is used for receiving a command of the central processing unit so as to open or close the bin gate;
and the weighing meter is used for weighing the materials in the weighing bin and sending the weighed values to the central processing unit.
Utilize this weighing control system, can carry out accurate control to the weight of every fibre package for subsequent compression packing can go on smoothly according to the flow of setting for, avoids influencing the production efficiency of equipment because the difference of fibre package weight.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a schematic view of the structure of the weigh bin.
Fig. 3 is a schematic structural view of the horizontal pushing and downward pressing cabin.
Fig. 4 is a schematic diagram of the structure of the bale bin.
Fig. 5 is a schematic structural diagram of the wire pushing assembly.
Fig. 6 is a schematic view in the direction of a-a in fig. 5.
Fig. 7 is a schematic structural view of a sheared wire assembly.
Fig. 8 is a schematic strapping diagram.
Fig. 9 is a schematic view of the actuation of the push rod.
Detailed Description
Referring to fig. 1 to 9, in the drawings, a first arrow X indicates a first axis, and a second arrow Y indicates a second axis, the first axis being directed to indicate a first axis direction, the second axis being directed to indicate a second axis direction, the first axis and the second axis both extending in a horizontal direction and being perpendicular to each other.
The utility model provides a fibre shaping baling equipment, it includes frame 100 and installs the weigh bin 1 in this frame 100, violently push down storehouse 2 and packing storehouse 3, this violently push down storehouse 2 sets up the top at packing storehouse 3, this violently push down storehouse 2 includes violently push down storehouse 21 and push down feed bin 22 along the first axis direction intercommunication, this push down feed bin 22 along vertical direction intercommunication packing storehouse 3, this weigh bin 1 sets up in the top that violently pushes down storehouse 21 through weighing meter 12, bottom that violently pushes down the storehouse is provided with door 14, after this door is opened, this weigh bin 1 communicates violently push down storehouse 21 in vertical direction.
One side of violently pushing away the storehouse and deviating from the feed bin of pushing down is provided with violently pushing away jar 231, violently pushing away the first cylinder body fixed mounting of jar 231 in the frame, violently pushing away the first piston rod of jar 231 and can pushing down and throw the feed bin direction and stretch out, violently push pedal 232 is installed to the tip at first piston rod, under the drive of first piston rod, violently push pedal can be at primary axis direction reciprocating motion, will extrude at the horizontal direction from the material that weighs the storehouse and fall down, and the propelling movement is pushed to push down and is thrown in the feed bin 22.
The top of the lower pressing feeding bin is provided with a lower pressing cylinder 241, a second cylinder body of the lower pressing cylinder 241 is fixedly installed at the top of the lower pressing feeding bin, a second piston rod of the lower pressing cylinder 241 can extend downwards, a material pressing plate is installed at the lower end of the second piston rod, and the material transversely pushed from the bin is extruded in the vertical direction and pushed into the packing bin by the material pressing plate.
The length of this packing storehouse extends along first axial direction, and this packing storehouse has the packing chamber 31 that extends along first axial direction, pushes down the feed bin and communicates this packing chamber along vertical direction.
There are one in this packing storehouse width direction both sides respectively and push away line mechanism 4 and one cut wire binding mechanism 5, have four iron wires respectively arranged in the width direction both sides of packing storehouse, for the convenience of description, will pack the width direction both sides of storehouse iron wire and be called first iron wire 71 and second iron wire 72 respectively, wherein first iron wire is located the one side that is provided with push away line mechanism 4, and the second iron wire is located the one side that is provided with and cuts wire binding mechanism 5.
The wire pushing mechanism 4 is used for pushing the first iron wire 71 from one side of the baling chamber to the other side, and abutting the first iron wire with the second iron wire on the other side. The shearing and wire-binding mechanism 5 is used for shearing the first iron wire and the second iron wire which are abutted together, connecting one broken end of the first iron wire with one broken end of the second iron wire, and connecting the other broken end of the first iron wire with the other broken end of the second iron wire, so that the first iron wire and the second iron wire are jointly formed into a packaged iron wire bound on the fiber block 61. This push away line mechanism and cut wire bundling mechanism and be used for along 4 packing iron wires of horizontal direction ligature on the fibre piece, N is 4 promptly, can understand, in other embodiments, can also only set up 2 packing iron wires or set up 6, 8 and 10 packing iron wires on the fibre piece.
In this embodiment, the wire pushing mechanism 4 includes a wire pushing frame 41 and a wire pushing cylinder 42, the wire pushing frame 41 is fixedly mounted on the machine frame 100, a fourth cylinder body of the wire pushing cylinder is fixedly mounted on the wire pushing frame 41, a fourth piston rod 422 of the wire pushing cylinder 42 extends along the second axial direction, a moving frame 45 is movably mounted on the wire pushing frame 41, a rail extending along the second axial direction is mounted on the wire pushing frame, and the moving frame is movably mounted on the rail so that the moving frame can reciprocate along the second axial direction. Two sets of push wire sprockets 452 are rotatably mounted on the carriage, spaced apart along the second axis, and a chain 453 is looped around the two sets of push wire sprockets.
Referring to fig. 9, fig. 9 is a schematic view, one side of the chain is fixed on the wire pushing frame 41 through a lock 411, a wire pushing rod 43 extending along the second axial direction is fixedly installed on the moving frame, and a wire pushing head 44 is installed at one end of the wire pushing rod far away from the moving frame. A wire pushing rod is arranged corresponding to each packaging iron wire.
Each wire pushing head 44 includes two roller frames 441 disposed at an end of the wire pushing rod far from the moving frame, a roller 442 is rotatably mounted on each roller frame, the two rollers 442 are disposed at intervals along the first axial direction, and the rotating shafts of the two rollers extend along the vertical direction. The two rollers can simultaneously support and press the first iron wire, the first iron wire is pushed to the other side from one side of the packaging bin, and the corresponding first iron wire and the corresponding second iron wire are simultaneously pushed to a position between the fixed blade and the movable blade of the blade group.
The movable frame can reciprocate along the direction of the second axis under the driving of the fourth piston rod, and when the movable frame reciprocates along the direction of the second axis, the lock catch is kept between the two groups of wire pushing chain wheels.
The shearing wire binding mechanism 5 comprises a wire binding frame 57 fixedly mounted on the frame, a shearing oil cylinder 56 is mounted on the wire binding frame, a fifth cylinder body of the shearing oil cylinder is fixedly mounted at the top of the wire binding frame, and a fifth piston rod 562 of the shearing oil cylinder extends downwards into the wire binding frame 57 along the vertical direction.
A blade set 520 is arranged corresponding to each baling iron wire, and each blade set comprises a certain blade 521 and a movable blade 522. In this embodiment, the blade sets are arranged at intervals in the vertical direction, the first blade holder 58 is fixedly mounted on the wire-bundling frame, the second blade holder 59 is fixedly mounted on the fourth piston rod 562, the first blade holder 58 and the second blade holder 59 both extend in the vertical direction, the fixed blades are mounted on the first blade holder 58 at intervals in the vertical direction, and the movable blades are mounted on the second blade holder 59 at intervals in the vertical direction. Under the drive of the fifth piston rod, the movable blade of each blade group can move relative to the fixed blade in the vertical direction, and the first iron wire and the second iron wire between the fixed blade and the movable blade are simultaneously cut off.
Corresponding to each blade group 520, one wire binding chain wheel group 530 is arranged, each wire binding chain wheel group 530 comprises two wire binding chain wheels 53 rotatably installed on the wire binding frame, the two wire binding chain wheels in each wire binding chain wheel group are arranged at intervals along the horizontal direction and located on two sides of the corresponding blade group 520, each wire binding chain wheel 520 is provided with a wire binding head 51, each wire binding chain wheel 520 and the corresponding wire binding head 51 are fixedly installed on the same rotating shaft, and the wire binding heads are used for knotting a first iron wire and a second iron wire together. In the embodiment, each binding head is provided with a wire twisting claw 511, the wire twisting claw 511 is used for clamping the first iron wire and the second iron wire together to prevent the first iron wire and the second iron wire from sliding during production, and the second iron wire are knotted together under the rotation of the binding head.
The wire binding motor 55 is mounted on the wire binding frame, the output shaft 551 of the wire binding motor 55 is mounted with a driving sprocket 552, and the transmission chain 54 is wound on the driving sprocket 552 and each wire binding sprocket 520, so that the wire binding motor can drive each wire binding sprocket to rotate simultaneously and drive the wire binding head to rotate simultaneously.
A compression cylinder 301 is arranged at one end of the baling chamber 31 of the baling chamber, a third cylinder body of the compression cylinder 301 is fixedly mounted on the frame, and a third piston rod 304 of the compression cylinder can extend out towards the other end of the baling chamber. In this embodiment, a push plate 302 is movably installed in the baling chamber 31, a third piston rod 304 of the compression cylinder is fixedly installed on the push plate 302, a guide wheel is installed at the bottom of the push plate 302, and the push plate can move toward the discharging end under the pushing of the third piston rod. In the drawings, the guide wheels are not shown.
The one end that deviates from the compression cylinder of this packing chamber forms into discharge end 303, is provided with a forming mechanism at this discharge end, and this forming mechanism is including installing the centre gripping hydro-cylinder 6 in the frame, and in this embodiment, install a centre gripping hydro-cylinder 6 respectively in the both sides of the second axis direction of discharge end, and the sixth cylinder body fixed mounting of centre gripping hydro-cylinder is in the frame, and the sixth piston rod of centre gripping hydro-cylinder can stretch out towards the opposite side along the second axis direction.
The discharge end is provided with a clamping plate 311, the clamping plate extends along the first axial direction, one end of the clamping plate facing the compression cylinder is fixedly installed on the frame, one end of the clamping plate, which is away from the compression cylinder, is a free end, and a sixth piston rod of the clamping oil cylinder can push the free end of the clamping plate to move towards the inner side direction of the packaging cavity, so that the clamping plate is clamped on the fiber block to limit the movement of the fiber block.
In this embodiment, a weighing control system is further included, the weighing control system includes a central processing unit 80 and a bin gate controller electrically connected to the central processing unit, the weighing meter 12 is electrically connected to the central processing unit 80, wherein:
the central processing unit is used for receiving the weighing value of the weighing meter, comparing the weighing value with a set value, sending a control instruction when the weighing value reaches the set value, opening the bin gate and closing the bin gate after set time;
the bin gate controller is used for receiving a command of the central processing unit so as to open or close the bin gate;
and the weighing meter is used for weighing the materials in the weighing bin and sending the weighed values to the central processing unit.
The central processing unit 80 employs a 32-bit PLC programmable controller. In this embodiment, the weighing meter uses MM CS 220 alloy steel weighing module of METTLER TOLEDO,
the bin gate controller is a cylinder 13, a seventh rod 131 of the cylinder 13 is mounted on the frame, a pneumatic tube of the cylinder 13 is connected to a solenoid valve 82, the solenoid valve is a three-position four-way solenoid valve, and the solenoid valve is connected to the compressed air device 83. The seventh cylinder body of the cylinder is fixedly arranged on the frame, and the seventh piston rod 132 of the cylinder is connected to the bin gate 14.
Claims (7)
1. A fiber forming and packing device is characterized by comprising a rack, a weighing bin, a transverse pushing and pressing bin and a packing bin, wherein the weighing bin, the transverse pushing and pressing bin and the packing bin are mounted on the rack;
a transverse pushing cylinder is arranged on one side of the transverse pushing bin, which is far away from the downward pressing batch bin, and a first piston rod of the transverse pushing cylinder can extend out towards the direction of the downward pressing batch bin; a lower pressure cylinder is arranged at the top of the lower pressure charging bin, and a second piston rod of the lower pressure cylinder can extend downwards;
the length of the packing bin extends along a first axial direction, the packing bin is provided with a packing cavity extending along the first axial direction, the lower pressing feed bin is communicated with the packing cavity along the vertical direction, two sides of the width direction of the packing bin are respectively provided with a wire pushing mechanism and a wire shearing and binding mechanism, and the wire pushing mechanism is used for pushing a first iron wire from one side of the packing bin to the other side and abutting the first iron wire with a second iron wire positioned on the other side; the shearing and wire-bundling mechanism is used for shearing a first iron wire and a corresponding second iron wire which are abutted against each other, connecting one broken end of the first iron wire with one broken end of the second iron wire together, and connecting the other broken end of the first iron wire with the other broken end of the second iron wire together, so that the first iron wire and the second iron wire are jointly formed into a packaging iron wire bound on a fiber block, the first iron wire is positioned on one side of the packaging bin, which faces the wire-pushing mechanism, and the second iron wire is positioned on one side of the packaging bin, which faces the shearing and wire-bundling mechanism; the wire pushing mechanism and the wire shearing and binding mechanism are used for binding N packed iron wires on the fiber block along the horizontal direction, and N is an integer between 2 and 10;
a compression cylinder is arranged at one end of a packing cavity of the packing bin, and a third piston rod of the compression cylinder can extend out towards the other end of the packing cavity; the end of the baling chamber facing away from the compression cylinder is formed as a discharge end.
2. The fiber forming and baling device of claim 1,
the wire pushing mechanism comprises a wire pushing frame and a wire pushing cylinder, the wire pushing frame is fixedly arranged on a rack, a cylinder body of the wire pushing cylinder is fixedly arranged on the wire pushing frame, a fourth piston rod of the wire pushing cylinder extends along a second axis direction, the second axis direction is perpendicular to the first axis direction, a moving frame is movably arranged on the wire pushing frame and can reciprocate along the second axis direction, two groups of wire pushing chain wheels are rotatably arranged on the moving frame and are arranged at intervals along the second axis direction, a chain is wound on the two groups of wire pushing chain wheels, one side of the chain is fixed on the wire pushing frame through a lock catch, a wire pushing rod extending along the second axis direction is fixedly arranged on the moving frame, and a wire pushing head is arranged at one end, far away from the moving frame, of the wire pushing rod; a wire pushing rod is arranged corresponding to each packed iron wire;
the movable frame can reciprocate along the direction of the second axis under the driving of the fourth piston rod, and when the movable frame reciprocates along the direction of the second axis, the lock catch is kept between the two groups of wire pushing chain wheels.
3. The fiber forming and baling device of claim 2,
the wire pushing head comprises two roller carriers arranged at one end of the wire pushing rod far away from the moving frame, a roller is rotatably arranged on each roller carrier, the two rollers are arranged at intervals along a first axial direction, and rotating shafts of the two rollers extend along the vertical direction; these two gyro wheels can support simultaneously and press on first iron wire to promote the opposite side by one side in packing storehouse with first iron wire.
4. The fiber forming and baling device of claim 3,
the shearing wire binding mechanism comprises a wire binding frame fixedly arranged on the rack, a shearing oil cylinder is arranged on the wire binding frame, and a cylinder body of the shearing oil cylinder is fixedly arranged on the wire binding frame; a blade group is arranged corresponding to each packed iron wire, each blade group comprises a fixed blade and a movable blade, the fixed blade is fixedly arranged on the wire bundling frame, and the movable blade is fixedly arranged on a fifth piston rod of the shearing oil cylinder;
the two rollers on the same wire pushing head can push the first iron wire and the second iron wire between the fixed blade and the movable blade of one blade group, and the fixed blade and the movable blade of each blade group can simultaneously cut the first iron wire and the corresponding second iron wire under the driving of a fifth piston rod;
each binding chain wheel group comprises two binding chain wheels which are rotatably arranged on the binding frame, the two binding chain wheels in each binding chain wheel group are arranged at intervals along the horizontal direction and are positioned on two sides of the corresponding blade group, each binding chain wheel is provided with a binding head corresponding to each binding chain wheel, each binding chain wheel and the corresponding binding head are fixedly arranged on the same rotating shaft, and the binding heads are used for knotting a first iron wire and a second iron wire together;
the wire binding frame is also provided with a wire binding motor, and an output shaft of the wire binding motor drives each wire binding chain wheel to rotate through a transmission chain and drives a wire binding head to rotate through a rotating shaft.
5. The fiber forming and baling device of claim 1,
a push plate is movably arranged in the packing cavity, a third piston rod of the compression cylinder is fixedly arranged on the push plate, a guide wheel is arranged at the bottom of the push plate, and the push plate can move towards the direction of the discharge end under the pushing of the third piston rod.
6. The fiber forming and baling device of claim 1,
the discharge end is provided with a forming mechanism which comprises a clamping oil cylinder arranged on the frame; the discharge end is provided with a clamping plate, the clamping plate extends along the first axial direction, one end of the clamping plate facing the compression cylinder is fixedly installed on the rack, one end of the clamping plate, which is away from the compression cylinder, is a free end, and a sixth piston rod of the clamping oil cylinder can push the free end of the clamping plate to move towards the inner side direction of the packaging cavity, so that the clamping plate is clamped on the fiber block to limit the movement of the fiber block.
7. The fiber forming and baling device of claim 1,
still include the weighing control system, this weighing control system includes central processing unit and the bin gate controller of being connected with central processing unit electricity, this weighing meter electricity is connected to on this central processing unit, wherein:
the central processing unit is used for receiving the weighing value of the weighing meter, comparing the weighing value with a set value, sending a control instruction when the weighing value reaches the set value, opening the bin gate and closing the bin gate after set time;
the bin gate controller is used for receiving a command of the central processing unit so as to open or close the bin gate;
and the weighing meter is used for weighing the materials in the weighing bin and sending the weighed values to the central processing unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210155104.4A CN114560127A (en) | 2022-02-21 | 2022-02-21 | Fiber forming and packaging equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210155104.4A CN114560127A (en) | 2022-02-21 | 2022-02-21 | Fiber forming and packaging equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114560127A true CN114560127A (en) | 2022-05-31 |
Family
ID=81714335
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210155104.4A Pending CN114560127A (en) | 2022-02-21 | 2022-02-21 | Fiber forming and packaging equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114560127A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117886050A (en) * | 2024-02-29 | 2024-04-16 | 广东优废环保科技有限公司 | Three-dimensional package stacking mechanism and stacking method |
| CN118083283A (en) * | 2024-04-26 | 2024-05-28 | 淄博雨程节能环保科技有限公司 | Cotton packing apparatus of ceramic fiber |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010076829A (en) * | 2008-09-29 | 2010-04-08 | Sasaki Corporation | Binding device for compression device |
| CN202072001U (en) * | 2010-12-24 | 2011-12-14 | 东莞市英豪机械有限公司 | Hydraulic full automatic packaging device |
| CN202657332U (en) * | 2012-06-05 | 2013-01-09 | 苏州广泽自动化包装系统设备有限公司 | Compression packing machine |
| CN204415791U (en) * | 2014-12-30 | 2015-06-24 | 宁波倍乐机械设备有限公司 | A kind of automatic packing machine |
| CN204957797U (en) * | 2015-07-02 | 2016-01-13 | 荆门市至诚机电设备有限公司 | Ceramic wool shaping production line in bulk |
| CN106275655A (en) * | 2016-09-26 | 2017-01-04 | 广州锐嘉工业股份有限公司 | Fluffy materials is compacted, ties up and packaging all-in-one machine |
| CN211391812U (en) * | 2019-12-18 | 2020-09-01 | 四川聚能核技术工程有限公司 | Full-automatic horizontal baling press with iron wire bundling mechanism |
| CN215437083U (en) * | 2021-08-23 | 2022-01-07 | 东莞市金耐力机械制造有限公司 | Packing machine |
| CN215554416U (en) * | 2021-03-02 | 2022-01-18 | 山西华康绿色建材有限公司 | A baling equipment for microfiber glass is cotton |
-
2022
- 2022-02-21 CN CN202210155104.4A patent/CN114560127A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010076829A (en) * | 2008-09-29 | 2010-04-08 | Sasaki Corporation | Binding device for compression device |
| CN202072001U (en) * | 2010-12-24 | 2011-12-14 | 东莞市英豪机械有限公司 | Hydraulic full automatic packaging device |
| CN202657332U (en) * | 2012-06-05 | 2013-01-09 | 苏州广泽自动化包装系统设备有限公司 | Compression packing machine |
| CN204415791U (en) * | 2014-12-30 | 2015-06-24 | 宁波倍乐机械设备有限公司 | A kind of automatic packing machine |
| CN204957797U (en) * | 2015-07-02 | 2016-01-13 | 荆门市至诚机电设备有限公司 | Ceramic wool shaping production line in bulk |
| CN106275655A (en) * | 2016-09-26 | 2017-01-04 | 广州锐嘉工业股份有限公司 | Fluffy materials is compacted, ties up and packaging all-in-one machine |
| CN211391812U (en) * | 2019-12-18 | 2020-09-01 | 四川聚能核技术工程有限公司 | Full-automatic horizontal baling press with iron wire bundling mechanism |
| CN215554416U (en) * | 2021-03-02 | 2022-01-18 | 山西华康绿色建材有限公司 | A baling equipment for microfiber glass is cotton |
| CN215437083U (en) * | 2021-08-23 | 2022-01-07 | 东莞市金耐力机械制造有限公司 | Packing machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117886050A (en) * | 2024-02-29 | 2024-04-16 | 广东优废环保科技有限公司 | Three-dimensional package stacking mechanism and stacking method |
| CN118083283A (en) * | 2024-04-26 | 2024-05-28 | 淄博雨程节能环保科技有限公司 | Cotton packing apparatus of ceramic fiber |
| CN118083283B (en) * | 2024-04-26 | 2024-06-25 | 淄博雨程节能环保科技有限公司 | Cotton packing apparatus of ceramic fiber |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114560127A (en) | Fiber forming and packaging equipment | |
| CN201258093Y (en) | Material automatic weighing apparatus | |
| CN101574833B (en) | Fully automatic hydroform and intelligent stacking device for bricks | |
| CN100410064C (en) | Medium and small crank slide block type full automatic dry powder press | |
| CN201736011U (en) | Full-automatic bolt combined production line | |
| CN1799815A (en) | Full-automatic plastic suction forming machine | |
| CN106111833B (en) | The automatic boxing apparatus that gathers materials | |
| CN200987292Y (en) | Automatic bagging machine | |
| CN109080899A (en) | A kind of blister pack device for cillin bottle packaging | |
| CN109319241B (en) | Automatic compression packing bagging machine with weighing hopper | |
| CN201291507Y (en) | Full-automatic hydroform and intelligent stacking apparatus for brick | |
| CN106628434A (en) | Ceramic fiber blowing cotton packing device and method | |
| CN2863445Y (en) | Full automatic plastic uptake forming machine | |
| CN2850893Y (en) | Horizontal hydraulic full-automatic packing machine | |
| CN102514751B (en) | Setting system of full-automatic joss stick packaging machine | |
| CN207272671U (en) | A kind of slide assembly machine | |
| CN111071564B (en) | Round cake brick tea integrated packaging device and packaging method | |
| CN109175130A (en) | Stamping line automatic conveying system and its working method | |
| CN208198888U (en) | Grain slag material filling machine | |
| CN202062489U (en) | Fully automatic double high-pressure curing brick forming machine | |
| CN209455624U (en) | A kind of conveying device | |
| CN2122717U (en) | Automatic spacing paper-box stapling machine | |
| CN209382381U (en) | A kind of facial mask sealing machine | |
| CN207972825U (en) | A kind of intelligence automatic packing machine | |
| CN208715675U (en) | A kind of automatic volume quilt, pillow packing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |