CN211391812U

CN211391812U - Full-automatic horizontal baling press with iron wire bundling mechanism

Info

Publication number: CN211391812U
Application number: CN201922303052.7U
Authority: CN
Inventors: 谭辉; 周亚林; 荣云; 温开芬; 林鹏; 蒲建华; 李小蓉
Original assignee: Sichuan Juneng Nuclear Technology Engineering Co ltd
Current assignee: Sichuan Juneng Nuclear Technology Engineering Co ltd
Priority date: 2019-12-18
Filing date: 2019-12-18
Publication date: 2020-09-01
Anticipated expiration: 2029-12-18

Abstract

The utility model discloses a full-automatic horizontal packing machine with an iron wire binding mechanism, wherein a wire feeding mechanism and a binding mechanism are respectively arranged at two sides of a packing machine cavity of the packing machine, and the wire feeding mechanism and the binding mechanism are oppositely arranged; the strapping mechanism includes at least a wire cutting unit, the wire cutting unit including: the cutting device comprises a cutting oil cylinder, a first cutting blade and a second cutting blade, wherein the first cutting blade and the second cutting blade are mutually attached and arranged in parallel, the first cutting blade is connected with a cutting piston rod of the cutting oil cylinder, and the second cutting blade is fixedly connected onto a bundling mechanism support frame. The first cutting blade can be driven by the cutting oil cylinder to realize the relative motion with the second cutting blade, so that the cutting of the iron wire fed between the two blades by the wire feeding mechanism is completed. Through the structure setting of the iron wire bundling mechanism in the packaging machine, the iron wire which is wound on the material bag and fed into the bundling mechanism through the wire penetrating mechanism can be cut in a solid automatic mode.

Description

Full-automatic horizontal baling press with iron wire bundling mechanism

Technical Field

The utility model belongs to the technical field of the packing apparatus, especially, relate to a full-automatic horizontal baling press with mechanism is tied up to iron wire.

Background

The full-automatic horizontal packer is generally used for compressing and packing waste paper shells, waste plastics and other wastes so as to compress and reduce the volume of the wastes and facilitate storage and transportation.

However, after the material compression is completed by the current packer on the market, the shaping of the compressed material is mostly completed by adopting a manual bundling mode.

When a nuclear power unit or a nuclear power station is maintained or overhauled, a large amount of wastes with radioactive hazards, such as plastic cloth, safety helmets, gloves, gauze, cotton work clothes and the like, can be generated, and in order to facilitate the disposal and transportation of the wastes, some nuclear power plants can adopt a similar full-automatic horizontal packing machine to compact and pack the wastes so as to realize the compression and volume reduction of materials and facilitate the packing and storage, thereby reducing the disposal cost of the wastes.

That is, when materials related to nuclear pollution are treated, the life safety of operators can be seriously threatened by packing the compressed waste materials in a manual bundling mode.

Therefore, a packer capable of automatically bundling materials is needed.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a: in order to overcome the prior art problem, a full-automatic horizontal baling press with iron wire bundling mechanism is provided, structure setting through iron wire bundling mechanism in this baling press for the iron wire that sends into bundling mechanism through threading mechanism after accomplishing the winding of material package can solid automatic shearing, thereby no longer need manual work, has promoted wire binding efficiency greatly.

The purpose of the utility model is realized through the following technical scheme:

a full-automatic horizontal packing machine with an iron wire binding mechanism is provided, wherein a wire feeding mechanism and a binding mechanism are respectively arranged on two sides of a packing machine cavity of the packing machine, and the wire feeding mechanism and the binding mechanism are oppositely arranged; the strapping mechanism includes at least a wire cutting unit, the wire cutting unit including: the cutting device comprises a cutting oil cylinder, a first cutting blade and a second cutting blade, wherein the first cutting blade and the second cutting blade are mutually attached and arranged in parallel, the first cutting blade is connected with a cutting piston rod of the cutting oil cylinder, and the second cutting blade is fixedly connected onto a bundling mechanism support frame. The first cutting blade can be driven by the cutting oil cylinder to realize the relative motion with the second cutting blade, so that the cutting of the iron wire fed between the two blades by the wire feeding mechanism is completed.

According to a preferred embodiment, the first cutting blade comprises 3 sets of cutting blades, and the second cutting blade is provided with a corresponding number and position of cutting blades to those in the first cutting blade.

According to a preferred embodiment, the strapping mechanism further comprises a wire tying unit comprising: the hydraulic motor is connected with the wire twisting wheel through the transmission mechanism, and the wire twisting wheel is driven to rotate by the hydraulic motor.

According to a preferred embodiment, the transmission mechanism comprises: the first transmission shaft is respectively connected with the hydraulic motor and the second transmission shaft in a gear meshing mode, the second transmission shaft is connected with the third transmission shaft in a meshing mode, and the wire twisting wheel is arranged at the end part of the third transmission shaft.

According to a preferred embodiment, the wire binding unit further comprises a fixing plate and a guide rod for guiding the wire binding of the iron wire, the guide rod is arranged adjacent to the wire twisting wheel and clamped on the fixing plate, and the fixing plate is fixedly connected on a supporting structure of the binding mechanism.

According to a preferred embodiment, the baler is further provided with a prepressing mechanism for assisting in the feeding of the material, said prepressing mechanism being arranged above the feed hopper.

According to a preferred embodiment, the pre-pressing mechanism comprises: the top pressing device comprises a support, a top pressing head and a top pressing oil cylinder, wherein the bottom end of the support is fixedly connected to the packing machine, the top end of the support is provided with the top pressing oil cylinder capable of pushing the top pressing head to enter and exit the feed hopper, and the top pressing head is connected with a piston rod of the top pressing oil cylinder.

According to a preferred embodiment, the pre-pressing mechanism further comprises two guide shafts, and the guide shafts are movably connected with the bracket; the two guide shafts are respectively arranged on two sides of the jacking oil cylinder, and the bottom ends of the guide shafts are rigidly connected with the jacking pressure head.

The main scheme and the further selection schemes of the utility model can be freely combined to form a plurality of schemes, which are the schemes that can be adopted and claimed by the utility model; and the utility model discloses also can the independent assortment between (each non-conflict selection) selection and between other choices. The technical solutions to be protected by the present invention, which are various combinations that can be known to those skilled in the art based on the prior art and the common general knowledge after understanding the present invention, are not exhaustive herein.

The utility model has the advantages that: thereby pass through the utility model discloses binding mechanism's in the baling press structure setting for this baling press can be automatically carried out and cut the steel wire after accomplishing winding material package and the hank silk is handled, has avoided the pollution influence that manual handling process may bring for the workman, simultaneously, has improved the packing efficiency of baling press greatly.

Drawings

FIG. 1 is a schematic perspective view of a packaging machine of the present invention;

FIG. 2 is a schematic top view of the baler of the present invention;

FIG. 3 is a schematic view of the front view of the packer of the present invention;

FIG. 4 is a schematic view of the binding mechanism of the packaging machine of the present invention;

FIG. 5 is a schematic front view of the binding mechanism of the wrapping machine of the present invention;

FIG. 6 is a schematic structural view of the pre-pressing mechanism of the packaging machine of the present invention;

the automatic wire cutting machine comprises a feed hopper 100, a prepressing mechanism 200, a support 201, a pressing head 202, a pressing oil cylinder 203, a guide shaft 204, a packer cavity 300, a main pushing mechanism 400, a baffle mechanism 500, a clamp plate mechanism 600, a discharge port 700, a wire threading mechanism 800, a bundling mechanism 900, a shearing oil cylinder 901, a shearing piston rod 902, a first cutting blade 903, a second cutting blade 904, a hydraulic motor 905, a first transmission shaft 906, a second transmission shaft 907, a third transmission shaft 908, a wire stranding wheel 909, a guide rod 910 and a fixing plate 911.

Detailed Description

The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will be readily apparent to those skilled in the art from the disclosure herein. The present invention can also be implemented or applied through other different specific embodiments, and various details in the present specification can be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It is to be noted that the features in the following embodiments and examples may be combined with each other without conflict.

It should be noted that, in order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, not all embodiments. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship which is usually placed when the product of the present invention is used, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.

Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Additionally, the utility model discloses it is pointed out that, in the utility model, if do not write out structure, connection relation, positional relationship, power source relation etc. that concretely relates to very much, then the utility model relates to a structure, connection relation, positional relationship, power source relation etc. are technical personnel in the field on prior art's basis, can not learn through creative work.

Example 1:

referring to fig. 1 to 5, a fully automatic horizontal baler provided with a wire tying mechanism is shown. The baler comprises at least: the device comprises a feed hopper 100, a pre-pressing mechanism 200, a packer cavity 300, a main pushing mechanism 400, a baffle mechanism 500, a clamping plate mechanism 600, a discharge hole 700, a wire threading mechanism 800 and a bundling mechanism 900.

Preferably, the feeding hopper 100 is disposed at the top end of the baling press cavity 300 for inputting the nuclear waste to be baled into the baling press cavity 300.

Preferably, the top end of the feeding hopper 100 is further provided with a pre-pressing mechanism 200 for performing a preliminary pressing process on the loose material entering the feeding hopper 100 and feeding the loose material into the cavity 300 of the baling machine.

Preferably, a main pushing mechanism 400 for completing compression and packaging of the material is arranged on one side of the packaging machine cavity 300, and the material in the packaging machine cavity 300 is compacted by a main pressure head. And a discharging channel is arranged at the other side of the packer cavity 300.

Preferably, the baffle mechanism 500 is a plug-in structure and is disposed at the top end of the discharging channel of the molding cavity 300 of the packaging machine. When the main pressure head of the main pushing mechanism 400 compresses and packs the material in the die cavity 300 of the baling machine for the first time, the baffle plate in the baffle plate mechanism 500 is clamped in the discharging channel of the die cavity 300 of the baling machine to complete the separation of the material, so that the main pressure head completes the compression molding of the material.

Preferably, the clamping plate mechanism 600 is arranged at the end of the discharge channel of the bale press cavity 300, close to the discharge opening 800. The material bag clamping mechanism is used for clamping a material bag which is formed in the discharging channel, so that the material bag is used as a blocking structure to block a material bag to be compressed, and a main pressure head in the main pushing mechanism 400 can complete compression forming of the next material bag conveniently. Simultaneously, when next material package completion shaping and promoted to splint mechanism 600 by main pressure head, this splint mechanism 600 then realizes the centre gripping of next material package.

That is, through the arrangement of the clamping mechanism 600, the packer only needs to clamp the baffle 507 in the discharge channel of the packer cavity 300 in the compression molding process of the first material pack. After the first material bag is compressed and molded, the first material bag is clamped in the discharging channel through the clamping mechanism 600, namely, the first material bag has the function of serving as the original baffle 507.

Preferably, the wire feeding mechanism 800 is configured to feed an iron wire wound around the material bag into the bundling mechanism 900, cut the iron wire by the bundling mechanism 900, and perform twisting and knotting on the cut iron wire.

Preferably, a wire feeding mechanism 800 and a bundling mechanism 900 are respectively arranged on two sides of the baling press cavity 300, and the wire feeding mechanism 800 and the bundling mechanism 900 are oppositely arranged;

preferably, the strapping mechanism 900 includes at least a wire cutter unit. And the steel wire cutting unit is used for cutting the steel wire fed into the steel wire cutting unit.

Preferably, the wire cutting unit includes: a shear cylinder 901, a first cutter blade 903 and a second cutter blade 904. The first cutting blade 903 and the second cutting blade 904 are mutually attached and arranged in parallel, the first cutting blade 903 is connected with a cutting piston rod 902 of the cutting cylinder 901, and the second cutting blade 904 is fixedly connected onto the support frame of the bundling mechanism 900. The first cutting blade 903 can be driven by the cutting cylinder 901 to realize relative movement with the second cutting blade 904, so that cutting of iron wires fed between the two blades through the wire feeding mechanism 800 is completed.

Further, the first cutting blade 903 includes 3 sets of cutting blades, and the second cutting blade 904 is provided with a corresponding number and position of cutting blades as in the first cutting blade 903.

Preferably, the strapping mechanism 900 further includes a wire tying unit. And the wire binding unit is used for twisting and knotting the sheared multi-strand steel wires.

Preferably, the wire tying unit includes: the hydraulic motor 905 is connected with the wire winding wheel 909 through the transmission mechanism, and the wire winding wheel 909 is driven to rotate by the hydraulic motor 905. Thereby performing a stranding operation on the cut multi-strand steel wire by the rotation of the stranding wheel 909.

Preferably, the transmission mechanism comprises: the transmission mechanism comprises a first transmission shaft 906, a second transmission shaft 907 and a third transmission shaft 908, wherein the first transmission shaft 906 is respectively connected with a hydraulic motor 905 and the second transmission shaft 907 in a gear meshing manner, the second transmission shaft 907 is connected with the third transmission shaft 908 in a meshing manner, and a wire wheel 909 is arranged at the end part of the third transmission shaft 908.

Preferably, the wire binding unit further comprises a fixing plate 911 and a guide rod 910 for guiding the wire binding of the wire, the guide rod 910 is disposed adjacent to the wire twisting wheel 909 and is clamped on the fixing plate 911, and the fixing plate 911 is fixed on the supporting structure of the binding mechanism 900.

Thereby pass through the utility model discloses binding mechanism 900's in the baling press structure setting for this baling press can be automatically carried out and cut the steel wire after accomplishing winding material package and the hank silk is handled, has avoided the pollution influence that manual handling process may bring for the workman, simultaneously, has improved the packing efficiency of baling press.

Example 2

As shown in fig. 6, in addition to embodiment 1, the present embodiment discloses a specific structure and an implementation manner of the pre-pressing mechanism 200.

The pre-pressing structure 200 is disposed above the feed hopper 100 of the nuclear waste baler. The pre-pressing mechanism completes the preliminary pre-pressing and compaction of the waste material input into the feed hopper 100 so as to assist the waste material to enter the packing machine to complete the compression and packing operations.

Preferably, the feed hopper 100 is provided at the top end of a baler cavity 300 of the nuclear waste baler. One side of the packaging machine cavity 300 is provided with a main oil cylinder 401 and a main pressure head 402 which are used for completing waste material compression, and the main pressure head 402 is connected with a piston rod of the main oil cylinder 401.

The primary ram 402 thus performs the compaction process on the waste by pressing the pre-press mechanism into the baler cavity 300.

Further, the feeding hopper 100 may be welded to the top of the baler cavity 300 of the nuclear waste baler.

The pre-pressing mechanism 200 includes: the support 201, the jacking pressure head 202, the jacking oil cylinder 203 and the guide shaft 204.

Preferably, the bottom end of the support 201 is fixedly connected to the nuclear waste baler. Further, the bracket 201 and the nuclear waste baler may be connected by welding or a bolt structure.

Preferably, the top end of the bracket 201 is provided with a jacking cylinder 203 capable of pushing the jacking head 202 to enter or exit the feed hopper 100. The jacking pressure head 202 is connected with a piston rod of the jacking oil cylinder 203.

Further, the area of the pressing head 202 is adapted to the size of the smallest cross section of the feeding hopper 100. So that the top pressure ram 202 can freely enter and exit the feeding hopper 100, and the material in the feeding hopper 100 is pressed into the cavity 300 of the packing machine.

Preferably, the upper portion of the feeding hopper 100 is a trumpet-shaped structure with a wide upper portion and a narrow lower portion, and the lower portion of the feeding hopper 100 is a straight cylinder-shaped structure.

The feeding of the material is facilitated by providing the upper portion of the feeding hopper 100 in a structure having a wide upper portion and a narrow lower portion. Meanwhile, the lower part of the feed hopper 100 is arranged to be a straight cylindrical structure, so that the phenomenon of rebounding of the material pressed into the cavity 300 of the packing machine can be prevented, and the processing efficiency of the material is improved.

Further, the feed hopper 100 may have a rectangular cross-sectional or circular cross-sectional configuration.

Preferably, the guide shaft 204 is movably connected with the bracket. The guide shaft 204 is used to guide the ram 202 during the travel.

Furthermore, two guide shafts 204 are respectively arranged on two sides of the jacking oil cylinder 203, and the bottom ends of the guide shafts 204 are rigidly connected with the jacking pressure head 202.

Preferably, two sleeve structures are arranged at the top end of the support 201, and the guide shaft 204 is sleeved in the sleeve structures. So that the tertiary guide shaft 204 can move up and down relative to the support 201. The guide shaft 204 and the pressing ram 202 can be connected by welding or a bolt structure.

Through the structural design of prepressing mechanism, the device can complete pressing the material to be treated into the packaging machine type cavity in the nuclear waste packaging machine when the material to be treated is piled up easily and fills the feed inlet due to the light mass and large volume of the material to be treated, and further compression and packaging treatment are carried out. In addition, the pre-pressing mechanism completes the preliminary compaction of the material to be processed, and can avoid the problem that the main pressing head is stuck in a cavity of a packaging machine to cause use faults due to the fact that the material is soft and messy.

The aforesaid the utility model discloses basic embodiment and each further alternative can the independent assortment in order to form a plurality of embodiments, is the utility model discloses can adopt and claim the embodiment of protection. In the scheme of the utility model, each selection example can be combined with any other basic examples and selection examples at will.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. A full-automatic horizontal packer with an iron wire bundling mechanism is characterized in that a wire threading mechanism (800) and a bundling mechanism (900) are respectively arranged on two sides of a packer cavity (300) of the packer, and the wire threading mechanism (800) and the bundling mechanism (900) are oppositely arranged;

the strapping mechanism (900) comprises at least a wire cutting unit comprising: the cutting device comprises a cutting oil cylinder (901), a first cutting blade (903) and a second cutting blade (904), wherein the first cutting blade (903) and the second cutting blade (904) are mutually attached and arranged in parallel,

the first cutting blade (903) is connected with a cutting piston rod (902) of the cutting oil cylinder (901), the second cutting blade (904) is fixedly connected onto the support frame of the bundling mechanism (900), and the first cutting blade (903) can be driven by the cutting oil cylinder (901) to realize relative movement with the second cutting blade (904).

2. The fully automatic horizontal baler with wire tying mechanism according to claim 1, characterized in that the first cutter blade (903) comprises 3 sets of cutting blades and the second cutter blade (904) is provided with a number and position of cutting blades corresponding to the number and position of cutting blades in the first cutter blade (903).

3. The fully automatic horizontal baler with wire tying mechanism according to claim 2, characterized in that the tying mechanism (900) further comprises a wire tying unit,

the wire binding unit includes: the hydraulic winch comprises a hydraulic motor (905), a transmission mechanism and a wire winding wheel (909), wherein the hydraulic motor (905) is connected with the wire winding wheel (909) through the transmission mechanism, and the hydraulic motor (905) drives the wire winding wheel (909) to rotate.

4. The fully automatic horizontal baler provided with an iron wire tying mechanism according to claim 3, wherein the transmission mechanism comprises: a first transmission shaft (906), a second transmission shaft (907) and a third transmission shaft (908),

the first transmission shaft (906) is respectively connected with a hydraulic motor (905) and a second transmission shaft (907) in a gear meshing manner, the second transmission shaft (907) is connected with the third transmission shaft (908) in a meshing manner, and the wire twisting wheel (909) is arranged at the end part of the third transmission shaft (908).

5. The fully automatic horizontal baler with wire tying mechanism according to claim 4, characterized in that the wire tying unit further comprises a fixing plate (911) and a guide bar (910) for completing the wire feeding guide of the tied wire,

the guide rod (910) and the wire twisting wheel (909) are arranged adjacently and clamped on the fixing plate (911), and the fixing plate (911) is fixedly connected on a supporting structure of the bundling mechanism (900).

6. The fully automatic horizontal baler with an iron wire tying mechanism according to claim 5, characterized in that the baler is further provided with a pre-pressing mechanism (200) for assisting the feeding of the material, the pre-pressing mechanism (200) being arranged above the feed hopper (100).

7. The fully automatic horizontal baler with an iron wire tying mechanism according to claim 6, wherein the pre-pressing mechanism comprises: a bracket (201), a jacking pressure head (202) and a jacking oil cylinder (203),

the bottom end of the support (201) is fixedly connected with the packer, the top end of the support (201) is provided with a top pressure oil cylinder (203) capable of pushing the top pressure head (202) to enter and exit the feed hopper (100), and the top pressure head (202) is connected with a piston rod of the top pressure oil cylinder (203).

8. The fully automatic horizontal baler with an iron wire tying mechanism according to claim 7, characterized in that the pre-pressing mechanism further comprises two guide shafts (204), the guide shafts (204) being movably connected to the support (201);

the two guide shafts (204) are respectively arranged on two sides of the jacking oil cylinder (203), and the bottom ends of the guide shafts (204) are rigidly connected with the jacking pressure head (202).