CN108166088A - Ceramic fibre injection cotton slagging-off ball device and method - Google Patents
Ceramic fibre injection cotton slagging-off ball device and method Download PDFInfo
- Publication number
- CN108166088A CN108166088A CN201810063339.4A CN201810063339A CN108166088A CN 108166088 A CN108166088 A CN 108166088A CN 201810063339 A CN201810063339 A CN 201810063339A CN 108166088 A CN108166088 A CN 108166088A
- Authority
- CN
- China
- Prior art keywords
- cotton
- ball
- slag
- storehouse
- slagging
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920000742 Cotton Polymers 0.000 title claims abstract description 123
- 239000000835 fiber Substances 0.000 title claims abstract description 78
- 238000002347 injection Methods 0.000 title claims abstract description 59
- 239000007924 injection Substances 0.000 title claims abstract description 59
- 239000000919 ceramic Substances 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000002893 slag Substances 0.000 claims abstract description 136
- 239000004744 fabric Substances 0.000 claims abstract description 40
- 238000001914 filtration Methods 0.000 claims abstract description 28
- 230000007704 transition Effects 0.000 claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 238000004064 recycling Methods 0.000 claims abstract description 8
- 238000005303 weighing Methods 0.000 claims description 58
- 230000009471 action Effects 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 16
- 235000004443 Ricinus communis Nutrition 0.000 claims description 14
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- 229920002978 Vinylon Polymers 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- 238000003723 Smelting Methods 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 4
- 238000005453 pelletization Methods 0.000 claims description 4
- 229910052573 porcelain Inorganic materials 0.000 claims description 2
- 238000000151 deposition Methods 0.000 claims 2
- 230000001939 inductive effect Effects 0.000 claims 1
- 239000007787 solid Substances 0.000 abstract description 7
- 239000002699 waste material Substances 0.000 abstract description 6
- 239000000243 solution Substances 0.000 abstract description 3
- 238000009434 installation Methods 0.000 description 10
- 230000007613 environmental effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000011449 brick Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000007380 fibre production Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D13/00—Complete machines for producing artificial threads
- D01D13/02—Elements of machines in combination
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D13/00—Complete machines for producing artificial threads
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a kind of ceramic fibre injection cotton slagging-off ball device and methods, belong to ceramic fiber cotton production field, the technical problem to be solved in the present invention is how the factory of the fine injection cotton of pottery produces no slag ball or the fine injection cotton of the low pottery of slag inclusion ball amount, downstream product is facilitated to produce and use, help downstream product factory processing slag ball and not into fine solids, realize waste recycling, the technical solution used for：Its structure includes rack and the injection condensers being arranged in rack, the first rotation slag ball filtering device, transition carrier roller conveying device, feeding and conveying device, fabric thrashing machine, cotton receiving device and air-introduced machine, first rotation slag ball filtering device is arranged below injection condensers and the first rotation slag ball filtering device, transition carrier roller conveying device and feeding and conveying device are sequentially connected, feeding and conveying device is connected to the feed inlet of fabric thrashing machine, the discharge port connection cotton receiving device of fabric thrashing machine.The invention also discloses ceramic fibre injection cotton slagging-off ball methods.
Description
Technical field
The present invention relates to ceramic fiber cotton production field, specifically a kind of ceramic fibre injection cotton slagging-off ball device and
Method.
Background technology
The blown fiber cotton that ceramic fibre production industry is produced is the raw material for producing numerous downstream product, such as：Manufacture pottery
Porcelain fibre fire-proof thermal insulation board, ceramic fibre fireproof insulation brick, ceramic fibre fire resisting profiled piece, ceramic fibre incombustible paper, ceramics are fine
Vinylon and cotton blend particle castable etc..Ceramic fibre injection cotton pulls out from production equipment is offline, that is, it is pulled out from condensers guipure,
Sale is directly packed without fining-off.
There are a large amount of slag balls in ceramic fibre injection cotton, generally 15% -18% or so, to directly using ceramic fibre spray
The downstream product for blowing cotton production brings numerous unfavorable factors, seriously affects the quality of downstream product, and ceramic fibre injection cotton contains
Slag ball amount is controlled 8% -10% or so.And manufacture ceramic fibre injection cotton downstream product when, can discharge a large amount of slag ball and
It is not more into factory's exclusion slag ball of fine solids, the particularly fine incombustible paper of production pottery, and these slag balls and solids are being made pottery
The factory of fine downstream product is exactly waste, very difficult.
With implementing completely for national environmental protection policy, slag ball, not into fine solids the like waste be do not allow to throw out without care, leave about,
What soil buried, this brings many troubles to the fine injection cotton downstream product factory of pottery or even therefore closes downstream product factory.Only
One method that slag ball and solids can be effectively treated is exactly that the fine injection cotton factory electric smelter refuse of return pottery makes fibre
Dimension.Therefore how the factory of the fine injection cotton of pottery produces no slag ball or the fine injection cotton of the low pottery of slag inclusion ball amount, and downstream product is facilitated to give birth to
Production uses, and helps downstream product factory processing slag ball and not into fine solids, realizes waste recycling, reach environmental protection
It is required that it is the technical issues of being badly in need of solving in currently available technology.
The patent document of Patent No. CN202865549U discloses a kind of efficient condensers, including collection hopper, is arranged on
Draw cotton fan housing, the negative pressure box for being arranged on the collection hopper lower part, driving motor, the connection driving in the collection hopper inlet
The chain drive and sealed roller of the power output end of motor, set that there are four the outlet air of connection wind turbine in the negative pressure box
Mouthful, guipure is installed on the chain drive, the guipure is the first sheet metal and the second gold medal by multi-disc rectangular configuration
Belong to the splicing construction that piece is formed.But the technical solution cannot remove the slag ball inside cellucotton, slagging-off ball effect is undesirable.
Invention content
The technical assignment of the present invention is to provide a kind of ceramic fibre injection cotton slagging-off ball device and method, come the fine spray that solves to make pottery
How the factory for blowing cotton produces no slag ball or the fine injection cotton of the low pottery of slag inclusion ball amount, and downstream product is facilitated to produce and use, is helped
The problem of downstream product factory handles slag ball and not into fine solids, realizes that waste reuses, meet the requirement of environmental protection.
The technical assignment of the present invention realizes that ceramic fibre is blown cotton slagging-off ball device, including rack in the following manner
And it is arranged on injection condensers, the first rotation slag ball filtering device, transition carrier roller conveying device, feeding conveying dress in rack
It puts, fabric thrashing machine, cotton receiving device and air-introduced machine, the first rotation slag ball filtering device are arranged on injection condensers lower section and first turn
Dynamic slag ball filtering device, transition carrier roller conveying device and feeding and conveying device are sequentially connected, and feeding and conveying device is connected to fibre
Tie up the feed inlet of beater, the discharge port connection cotton receiving device of fabric thrashing machine；The second rotation slag ball mistake is provided with below cotton receiving device
Device is filtered, is provided with below the second rotation slag ball filtering device and deposits slag storehouse, deposits slag storehouse connection air-introduced machine.Injection condensers is to use
Condensers commonly used in the prior art.Cotton receiving device is also using cotton receiving device commonly used in the prior art.
Preferably, described deposit slag storehouse in toroidal and deposit slag storehouse lower end exit and be provided with valve of slagging tap；It deposits in slag storehouse
Induced duct is provided with, slag storehouse, other end connection air-introduced machine entrance, air-introduced machine outlet to production line are deposited in the connection of induced duct one end
System air duct.
Preferably, being provided with feeding cylinder at the feed inlet of the fabric thrashing machine, feeding and conveying device extend into charging
In cylinder, feeding cylinder upper side wall is provided with striker plate, and striker plate is hinged on the side wall of feeding cylinder；It is provided with below fabric thrashing machine
Slag ball storehouse, is provided with sieve castor between slag ball storehouse upper end and fabric thrashing machine, slag ball storehouse lower end is provided with spiral clinker removor.
Preferably, the fabric thrashing machine includes rotor, several sticks and several broken up are provided on the excircle of rotor
Blade breaks up stick and spacing with blades setting and breaks up stick and blade is obliquely installed, and the angle of inclination for breaing up stick and blade is 15-
45°；It sieve castor and breaks up gap is both provided between stick and blade.
Preferably, the injection condensers exit is provided with pressure cotton rod, the first rotation slag ball filtering device includes net
Band one, pressure cotton rod are located at one top of guipure and are provided with gap between guipure one；Transition carrier roller conveying device is conveyed with feeding
It is provided between device and draws cotton to pressure roller；Transition carrier roller conveying device includes several spaced transition carrier rollers；Feeding conveys
Device includes charging belt and feeding driving device；Second rotation slag ball filtering device includes guipure two, two upper side of guipure with
It is provided with gap between cotton receiving device, two downside of guipure and deposits and be provided with gap between slag storehouse.
Preferably, the device further includes stop gauge of weighing, stop gauge of weighing is arranged on cotton receiving device exit；It weighs
Stop gauge includes weigh overhead gage, backgauge cylinder and cylinder mount frame, and cylinder mount frame is arranged in rack, overhead gage of weighing
It is arranged on cotton receiving device exit and positioned at two top of guipure, the tailpiece of the piston rod connection of backgauge cylinder is weighed on overhead gage, backgauge gas
On the cylinder body end connection cylinder mount frame of cylinder.
Preferably, the device further includes weighing device, weighing device is arranged below stop gauge of weighing；Weighing device
Including discharging cylinder and weight box, discharging cylinder is arranged on cylinder mount frame and above weight box, is set in weight box
There are two to weigh lower baffle plate and two lower baffle plates of weighing be hinged on the madial wall of weight box, two weigh lower baffle plate using discharging cylinder in
The heart is symmetrical arranged and lower baffle plate of weighing is in " ∠ " shape, and " ∠ " shape weighs lower baffle plate one end and the tailpiece of the piston rod of discharging cylinder hingedly connects
It connects, the other end overlaps；Two, which weigh, is provided with electronic load cell on the downside of lower baffle plate and weight box hinged place.Wherein, claim
Loaded van is transparent square structure.
More preferably, upper storehouse transmission device is provided with below the lower baffle plate of weighing, upper storehouse transmission device one end extend into title
In loaded van, the other end extend into baling press inlet；Upper storehouse transmission device includes upper storehouse belt, upper bin bracket and is arranged on
Upper storehouse driving device on bin bracket.
Preferably, the device further includes electric cabinet, electric cabinet is arranged on bin bracket；Electric cabinet include controller and
Touch screen, controller is electrically connected and controls touch screen, injection condensers, the first rotation slag ball filtering device, transition carrier roller convey
Device, feeding and conveying device, fabric thrashing machine, cotton receiving device, the second rotation slag ball filtering device, air-introduced machine, stop gauge of weighing,
Weighing device, upper storehouse transmission device and baling press.
Ceramic fibre injection cotton slagging-off ball method, ball device is removed the gred to ceramic fibre using above-mentioned ceramic fibre injection cotton
The method that injection cotton carries out slagging-off ball, this method comprises the following steps：
S1：The high temperature melting juice of resistance smelting furnace is flowed out by the head piece below furnace bottom, and under the action of high-pressure blast, high temperature melting juice is blown
It dissipates and is elongated to fibre into injection condensers, the cellucotton being blown in condensers is drawn under the action of guipure one is rotated by cotton roller
Go out to be blown condensers；
S2：Cellucotton by transition carrier roller conveying device, draw cotton fabric thrashing machine entered to pressure roller and feeding and conveying device；
S3, cellucotton breaing up on fabric thrashing machine rotor are broken up under the action of stick and blade, make cellucotton and slag ball
Separation, slag ball enter slag ball storehouse by sieve castor, and pass through the discharge slag ball storehouse recycling of screw slag removing device；
S4, the cellucotton detached by primary slag ball release fabric thrashing machine under the action of stick is broken up and pass through cotton-feeding pipe road and push away
Enter cotton receiving device, the cellucotton in cotton receiving device under the action of air-introduced machine, in cellucotton slag ball and it is broken it is fine entered by guipure two deposit
Slag storehouse, deposits the part slag ball in slag storehouse and broken fibre enters line production system air duct by induced duct and air-introduced machine, enters life later
The total dust pelletizing system of producing line；The slag ball and broken fine discharged by valve of slagging tap for not entering induced duct deposit the recycling of slag storehouse；
Cellucotton in S5, cotton receiving device after secondary slagging-off pulls out cotton receiving device, controller control under the action of guipure two is rotated
Stop gauge unlatching of weighing is made, cellucotton falls into weighing on lower baffle plate, while controller control electronic scale retransmits for weighing device
Sensor is opened；
S6, when showing that cellucotton reaches preset weight on electronic load cell, controller control weigh stop gauge closing,
The cylinder action of controller control discharging simultaneously, lower baffle plate of weighing are opened, and cellucotton is fallen on upper storehouse transmission device, the fibre after weighing
Vinylon and cotton blend enters baling press by upper storehouse transmission device, completes cellucotton and is packaged.
The ceramic fibre injection cotton slagging-off ball device and method of the present invention has the following advantages：
（One）, the present invention remove the gred to cellucotton after ball, make blown fiber cotton slag inclusion ball 1-2% or so, it is fine as high-quality injection
Vinylon and cotton blend is sold, and price improves, and the slag ball and broken fibre isolated can do the regenerative raw materials of blown fiber, has not only saved production injection
The cost of material of fiber, and thoroughly solve blown fiber downstream product（Such as：Refractory fiber paper）The fiber that factory generates
The problem that slag ball can not be handled, improves economic and social benefit, really plays the role of turning waste into wealth, environmental protection, symbol
National requirements for environmental protection is closed, it is deep to be welcome by fiber downstream product manufacturer, it is worthy to be popularized；
（Two）, the present invention by being broken up to blown fiber cotton, make to deposit slag ball and fiber separation on the fiber surface, that is, complete to remove
Slag；Collect cotton by guipure two under the action of air-introduced machine through secondary, slag ball and broken fibre detach again with fiber, are retained on guipure two
Fiber, slag ball and broken fibre enter slag ball storehouse and line production system air duct by guipure two, substantially increase fiber deslagging effect, and
The configuration of the present invention is simple, it is at low cost, make and it is easy to install and use；
（Three）, fabric thrashing machine rotor on installation using breaing up stick made of stainless steel and be made of stainless steel
L-shaped blade, have sieve castor between rotor and slag ball storehouse, by sieve castor realize fiber detached with slag ball；Break up stick and blade
Installation on rotor is that have certain angle and break up stick and blade and sieve castor to have gap, it is ensured that adjust rotor speed conveniently,
Beater is made to damage cellucotton small, while complete slag ball and broken fibre is detached with the first time of cellucotton；
（Four）, cotton receiving device belong to secondary collection cotton, have following three effect：1., complete to from fabric thrashing machine come out there is wind pressure to add
The release of cellucotton；2., fiber is made to pass through guipure two with broken fine and slag ball complete secondary separation；3., pass through air-introduced machine complete it is fine
Vinylon and cotton blend removes the gred and dedusting work；
（Five）, by electronic load cell according to customer requirement setting weight, be not required to secondary weighing after packing；Electric cabinet controls
Send out electric signal：First, when reaching setting weight every time, sending out electric signal makes overhead gage closing of weighing, and staple in bulk cotton is prevented to continue
Into weight box；Lower baffle plate of weighing is opened simultaneously, the staple in bulk weighed cotton is made to fall into upper storehouse belt；Second is that the title of weight per package
When weight number reaches setting number, electric signal is sent out, upper storehouse belt quick rotation is controlled, cellucotton is made to rapidly enter baling press,
Cellucotton is compressed by hydraulic system and is packaged；
（Six）, electric cabinet include controller and touch screen, ensure manually to set by touch screen interface it is easy to adjust, automate journey
Degree is high, only need to manually set, without human intervention, and realization is weighed automatically, automatic packaging, realizes scale, continuous production certainly
Dynamic control.
Description of the drawings
The present invention is further described below in conjunction with the accompanying drawings.
Attached drawing 1 is blown the structure diagram of cotton slagging-off ball device for ceramic fibre；
Attached drawing 2 is the structure diagram of embodiment 2；
The partial enlarged view of A in 3 attached drawings 1 of attached drawing；
Attached drawing 4 is blown the control principle block diagram of cotton slagging-off ball device for ceramic fibre.
In figure：1st, be blown condensers, 2, pressure cotton rod, 3, guipure one, 4, cellucotton, 5, transition carrier roller, 6, draw cotton to pressure roller,
7th, charging belt, 8, fabric thrashing machine, 8-2,8-1, rotor break up stick, 8-21, break up portion, 8-22, material toggling portion, 8-3, blade,
9th, cotton-feeding pipe road, 10, slag ball storehouse, 11, spiral clinker removor, 12, cotton receiving device, 13, guipure two, 14, deposit slag storehouse, 15, valve of slagging tap,
16th, electronic load cell, 17, upper storehouse belt, 18, baling press, 19, induced duct, 20, air-introduced machine, 21, line production system wind
Road, 22, electric cabinet, 23, rack, 24, sieve castor, 25, feeding driving device, 26, upper storehouse driving device, 27, upper bin bracket,
28th, it weighs overhead gage, 29, backgauge cylinder, 30, cylinder mount frame, 31, discharging cylinder, 32, weight box, 33, lower baffle plate of weighing,
34th, controller, 35, touch screen, 36 feeding cylinders, 37, striker plate.
Specific embodiment
The ceramic fibre injection cotton slagging-off ball device and method of the present invention are made with reference to Figure of description and specific embodiment
It is explained in detail below.
Embodiment 1：
As shown in attached drawing 1 and 3, ceramic fibre of the invention injection cotton slagging-off ball device, structure mainly by rack 23 and according to
The secondary injection condensers 1, first in rack 23 rotates slag ball filtering device, transition carrier roller conveying device, feeding conveying
Device, fabric thrashing machine 8, cotton receiving device 12, air-introduced machine 20, second rotate slag ball filtering device, weighing device, upper storehouse transmission device
It is formed with baling press 18.First rotation slag ball filtering device is mounted on 1 lower section of injection condensers, 1 exit of injection condensers peace
Dress pressure cotton rod 2, the first rotation slag ball filtering device include guipure 1, pressure cotton rod 2 be located at one 3 top of guipure and with guipure 1 it
Between be equipped with gap；Installation draws cotton to pressure roller 6 between transition carrier roller conveying device and feeding and conveying device；Transition carrier roller conveying device
Including several spaced transition carrier rollers 5；Feeding and conveying device includes charging belt 7 and feeding driving device 25；Feeding is defeated
Device 25 is sent to be connected to the feed inlet of fabric thrashing machine 8, feeding cylinder 36, feeding conveying are equipped at the feed inlet of fabric thrashing machine 8
Device is extend into feeding cylinder 36, and 36 upper side wall of feeding cylinder installation striker plate 37, striker plate 37 is hinged on feeding cylinder by hinge
36 side wall.The discharge port connection cotton receiving device 12 of fabric thrashing machine 8；12 lower section installation the second rotation slag ball filtering dress of cotton receiving device
It puts.Second rotation slag ball filtering device includes guipure 2 13, and gap, guipure are equipped between 2 13 upper side of guipure and cotton receiving device 12
It 2 13 downsides and deposits gap is equipped between slag storehouse 14, deposit slag storehouse 14 and connect air-introduced machine 20.Slag storehouse 14 is deposited in toroidal and is deposited
14 lower end exit of slag storehouse is installed by valve 15 of slagging tap, it is ensured that it is convenient to remove the slag ball deposited in slag storehouse 14.19 one end of induced duct, which is stretched into, deposits
In slag storehouse 14, the other end is connected to 20 entrance of air-introduced machine, 20 outlet of air-introduced machine to line production system air duct 21.
8 lower section installation slag ball storehouse 10 of fabric thrashing machine, installs sieve castor between 10 upper end of slag ball storehouse and fabric thrashing machine 8
24, while sieve castor 24 filters out slag ball and the broken fibre in cellucotton 4, installation spiral clinker removor 11 in 10 lower end of slag ball storehouse passes through
Spiral clinker removor 11 ensures to remove slag ball in slag ball storehouse 10 easily and thoroughly.Fabric thrashing machine 8 includes rotor 8-1, rotor 8-1's
Installed on excircle it is several break up stick 8-2 and several blade 8-3, break up stick 8-2 and blade 8-3 and be arranged at intervals and break up stick 8-2
It is obliquely installed with blade 8-3, the angle of inclination for breaing up stick 8-2 and blade 8-3 is 30 °；Sieve castor 24 and break up stick 8-2 and
There is gap between blade 8-3, break up the L-shaped structure that stick 8-2 is formed by breaing up portion 8-21 and material toggling portion 8-22.
Stop gauge of weighing is mounted on 12 exit of cotton receiving device and positioned at 2 13 edge of guipure.Stop gauge of weighing includes
It weighs overhead gage 28, backgauge cylinder 29 and cylinder mount frame 30, cylinder mount frame 30 is mounted in rack 23, overhead gage 28 of weighing
Mounted on 12 exit of cotton receiving device and above guipure 2 13, the tailpiece of the piston rod of backgauge cylinder 29 connects overhead gage 28 of weighing
On, on the cylinder body end connection cylinder mount frame 30 of backgauge cylinder 29.Overhead gage 28 of weighing is vertically-mounted, the horizontal peace of backgauge cylinder 29
Dress, i.e. backgauge cylinder 29 and 28 right angle setting of overhead gage of weighing.
Weighing device is mounted below stop gauge of weighing；Weighing device includes discharging cylinder 31 and weight box 32, guipure
2 13 are located at 32 top of weight box and extend into the extension line of weight box 32.Discharging cylinder 31 is mounted on cylinder mount frame 30
And lower baffle plate 33 is weighed in installation two in the top of weight box 32, weight box 32 and two lower baffle plates 33 of weighing are hinged on by axis pin
On the madial wall of weight box 32, two weigh lower baffle plate 33 centered on discharging cylinder 31 be symmetrical arranged and lower baffle plate 33 of weighing be in
" ∠ " shape, " ∠ " shape weighs 33 one end of lower baffle plate and the tailpiece of the piston rod of discharging cylinder 31 is articulated and connected by axis pin, other end phase
Overlapping；Two weigh lower baffle plate 33 and weigh box inner wall hinged place lower section installation electronic load cell 16.It weighs lower baffle plate
33 lower section installation upper storehouse transmission devices, upper storehouse transmission device one end are extend into weight box 32, and the other end extend into baling press 18
Inlet；Upper storehouse transmission device includes upper storehouse belt 17, upper bin bracket 27 and the upper storehouse driving being arranged on bin bracket 27
Device.
As shown in Figure 4, electric cabinet 22 is mounted on upper bin bracket 27；Electric cabinet 22 includes controller 34 and touch screen
35, controller 34 is electrically connected and controls touch screen 35, injection condensers 1, first rotates slag ball filtering device, transition carrier roller conveying
Device, feeding and conveying device, fabric thrashing machine 8, cotton receiving device 12, second rotate slag ball filtering device, air-introduced machine 20, backgauge of weighing
Device, weighing device, upper storehouse transmission device and baling press 18.The controller of the present invention uses PLC（Programmable logic controller (PLC)）
It realizes the frequency control controlled each equipment and to the motor in driving device, while human-computer interaction side is realized by touch screen
Just, the degree of automation is improved.
Embodiment 2：
As shown in Figure 2, embodiment 2 and embodiment 1 differ only in：Overhead gage 28 of weighing is vertically-mounted, backgauge cylinder 29
Vertically-mounted, i.e., backgauge cylinder 29 is located at weigh 28 top of overhead gage and the tailpiece of the piston rod of backgauge cylinder 29 and overhead gage 28 of weighing
Upper surface be fixedly connected.Other structures are identical with embodiment 1 with connection relation.
Embodiment 3：
Ceramic fibre injection cotton slagging-off ball method, using the ceramic fibre injection cotton slagging-off ball device of embodiment 1 or 2 to ceramic fine
The method that dimension injection cotton carries out slagging-off ball, this method comprises the following steps：
S1：The high temperature melting juice of resistance smelting furnace is flowed out by the head piece below furnace bottom, and under the action of high-pressure blast, high temperature melting juice is blown
It dissipates and is elongated to fibre into injection condensers 1, be blown the cellucotton 4 in condensers 1 under the action of guipure 1 is rotated by pressing cotton
Roller 2 pulls out injection condensers 1；
S2：Cellucotton 4 by transition carrier roller 5, draw cotton fabric thrashing machine 8 entered to pressure roller 6 and charging belt 7；
S3, cellucotton 4 breaing up on 8 rotor 8-1 of fabric thrashing machine are broken up under the action of stick 8-2 and blade 8-3, make fiber
Cotton and the separation of slag ball, slag ball enter slag ball storehouse 10 by sieve castor 24, and pass through the discharge slag of screw slag removing device 11 ball storehouse 10 and return
It receives；
S4, the cellucotton 4 detached by primary slag ball release fabric thrashing machine 8 under the action of L-shaped breaks up stick 8-2 and pass through
Cotton pipe 9 is pushed into cotton receiving device 12, and the cellucotton 4 in cotton receiving device 12 is under the action of air-introduced machine 20, slag ball and broken fibre in cellucotton 4
Entered by guipure 2 13 and deposit slag storehouse 14, deposited the part slag ball in slag storehouse 14 and broken fibre is entered by induced duct 19 and air-introduced machine 20
Line production system air duct 21, later into the total dust pelletizing system of production line；Do not enter induced duct 19 slag ball and it is broken fibre by slagging tap
The discharge of valve 15 is deposited slag storehouse 14 and is recycled；
Cellucotton 4 in S5, cotton receiving device 12 after secondary slagging-off pulls out cotton receiving device 12 under the action of guipure 2 13 is rotated,
Controller 34 controls stop gauge unlatching of weighing, and cellucotton 4 falls into weighing on lower baffle plate 33, while controller 34 for weighing device
Control electronic load cell 16 is opened；
S6, when showing that cellucotton 4 reaches preset weight on electronic load cell 16, weigh every time 5-10 kilograms, controller
34 control backgauge cylinders 29 act, and overhead gage 28 of weighing is closed, while controller 34 controls discharging cylinder 31 to act, lower block of weighing
Plate 33 is opened, and cellucotton is fallen on upper storehouse belt 17, and the cellucotton after weighing enters baling press 18 by upper storehouse belt 17, is packaged
Weight, which is set as needed, weighs 2 times, 3 times or 4 times, reaches setting weight number, and controller 34 controls baling press 18 automatic complete
It is packaged into cellucotton, compressed cellucotton pack is slagging-off ball good fiber quality cotton finished product, you can sale.
Technological process is as follows：
（1）, resistance smelting furnace high temperature melting juice → → Apparatus for spraying and jetting particulate materials → → fiber → → injection condensers 1 export and guipure 1 → → pressure
Cotton rod 2 → → transition carrier roller 5 → → draw cotton to nip roll 6 → → charging belt 7 → → fabric thrashing machine 8 → → cotton-feeding pipe road 9 →
→ cotton receiving device 12 → → cellucotton 4 → → guipure 2 13 → → weight box 32 → → upper storehouse belt 17 → → baling press 18 → → removes
Slag ball cellucotton --- finished product.
（2）, fabric thrashing machine 8 → → slag ball, broken fine → → enter outside slag ball storehouse 10 → → spiral clinker removor 11 → → storehouse
Recycling.
（3）, cotton receiving device 12 → → slag ball, broken fibre → → guipure 2 13 → → deposit slag storehouse 14 → → and slag tap outside valve 15 → → storehouse
Recycling.
（4）, cotton receiving device 12 → → slag ball, broken fibre → → guipure 2 13 → → induced duct 19 → → air-introduced machine 20 → → producing line of delivering a child
The system air duct 21 → total dust pelletizing system of → production line.
The those skilled in the art can readily realize the present invention with the above specific embodiments,.It but should
Work as understanding, the present invention is not limited to above-mentioned specific embodiments.On the basis of the disclosed embodiments, the technical field
Technical staff can arbitrarily combine different technical characteristics, so as to fulfill different technical solutions.
It is the known technology of those skilled in the art in addition to the technical characteristic described in specification.
Claims (10)
1. ceramic fibre injection cotton slagging-off ball device, which is characterized in that including rack and the injection collection cotton being arranged in rack
Device, the first rotation slag ball filtering device, transition carrier roller conveying device, feeding and conveying device, fabric thrashing machine, cotton receiving device and air inducing
Machine, the first rotation slag ball filtering device is arranged below injection condensers and the first rotation slag ball filtering device, transition carrier roller are defeated
Device and feeding and conveying device is sent to be sequentially connected, feeding and conveying device is connected to the feed inlet of fabric thrashing machine, fabric thrashing
The discharge port connection cotton receiving device of machine；The second rotation slag ball filtering device, the second rotation slag ball filtering dress are provided with below cotton receiving device
It is provided with below putting and deposits slag storehouse, deposit slag storehouse connection air-introduced machine.
2. ceramic fibre injection cotton slagging-off ball device according to claim 1, which is characterized in that the slag storehouse of depositing is in loudspeaker
It the degree of lip-rounding and deposits slag storehouse lower end exit and is provided with valve of slagging tap；It deposits and induced duct is provided in slag storehouse, slag storehouse is deposited in the connection of induced duct one end,
The other end connects air-introduced machine entrance, air-introduced machine outlet to line production system air duct.
3. ceramic fibre injection cotton slagging-off ball device according to claim 1, which is characterized in that the fabric thrashing machine
Feeding cylinder is provided at feed inlet, feeding and conveying device is extend into feeding cylinder, and feeding cylinder upper side wall is provided with striker plate, backgauge
Plate is hinged on the side wall of feeding cylinder；Slag ball storehouse is provided with below fabric thrashing machine, between slag ball storehouse upper end and fabric thrashing machine
Sieve castor is provided with, slag ball storehouse lower end is provided with spiral clinker removor.
4. ceramic fibre injection cotton slagging-off ball device according to claim 1, which is characterized in that the fabric thrashing machine packet
Include rotor, be provided on the excircle of rotor it is several break up stick and several blades, break up stick and spacing with blades setting and break up stick
It is obliquely installed with blade, sieve castor and breaks up gap is both provided between stick and blade.
5. ceramic fibre injection cotton slagging-off ball device according to claim 1, which is characterized in that the injection condensers goes out
Pressure cotton rod is provided at mouthful, the first rotation slag ball filtering device includes guipure one, and pressure cotton rod is located at one top of guipure and and guipure
Gap is provided between one；It is provided between transition carrier roller conveying device and feeding and conveying device and draws cotton to pressure roller；Transition carrier roller
Conveying device includes several spaced transition carrier rollers；Feeding and conveying device includes charging belt and feeding driving device；The
Two rotation slag ball filtering devices include guipure two, and gap, two downside of guipure are provided between two upper side of guipure and cotton receiving device
Gap is provided between slag storehouse with depositing.
6. ceramic fibre injection cotton slagging-off ball device according to claim 1, which is characterized in that the device, which further includes, weighs
Stop gauge, stop gauge of weighing are arranged on cotton receiving device exit；Stop gauge of weighing include weigh overhead gage, backgauge cylinder and
Cylinder mount frame, cylinder mount frame are arranged in rack, and overhead gage of weighing is arranged on cotton receiving device exit and on guipure two
Side, the tailpiece of the piston rod connection of backgauge cylinder are weighed on overhead gage, on the cylinder body end connection cylinder mount frame of backgauge cylinder.
7. ceramic fibre injection cotton slagging-off ball device according to claim 1, which is characterized in that the device, which further includes, weighs
Device, weighing device are arranged below stop gauge of weighing；Weighing device includes discharging cylinder and weight box, the setting of discharging cylinder
On cylinder mount frame and above the weight box, two are provided in weight box and weighs lower baffle plate and two lower baffle plates of weighing are hinged on
On the madial wall of weight box, two weigh, and lower baffle plate is arranged symmetrically centered on discharging cylinder and lower baffle plate of weighing is in " ∠ " shape,
The weigh tailpiece of the piston rod of lower baffle plate one end and discharging cylinder of " ∠ " shape is articulated and connected, and the other end overlaps；Two weigh lower baffle plate with
Weight box is provided with electronic load cell on the downside of hinged place.
8. ceramic fibre injection cotton slagging-off ball device according to claim 7, which is characterized in that described to weigh under lower baffle plate
Side is provided with upper storehouse transmission device, and upper storehouse transmission device one end is extend into weight box, and the other end extend into baling press inlet；
Upper storehouse transmission device includes upper storehouse belt, upper bin bracket and the upper storehouse driving device being arranged on bin bracket.
9. ceramic fibre injection cotton slagging-off ball device according to claim 1, which is characterized in that the device further includes automatically controlled
Case, electric cabinet are arranged on bin bracket；Electric cabinet includes controller and touch screen, controller is electrically connected and controls touch screen,
It is blown condensers, the first rotation slag ball filtering device, transition carrier roller conveying device, feeding and conveying device, fabric thrashing machine, cotton receiving
Device, the second rotation slag ball filtering device, air-introduced machine, stop gauge of weighing, weighing device, upper storehouse transmission device and baling press.
10. ceramic fibre injection cotton slagging-off ball method, which is characterized in that using pottery as claimed in any one of claims 1-9 wherein
The method that porcelain fiber injection cotton slagging-off ball device carries out slagging-off ball to ceramic fibre injection cotton, this method comprises the following steps：
S1：The high temperature melting juice of resistance smelting furnace is flowed out by the head piece below furnace bottom, and under the action of high-pressure blast, high temperature melting juice is blown
It dissipates and is elongated to fibre into injection condensers, the cellucotton being blown in condensers is drawn under the action of guipure one is rotated by cotton roller
Go out to be blown condensers；
S2：Cellucotton by transition carrier roller conveying device, draw cotton fabric thrashing machine entered to pressure roller and feeding and conveying device；
S3, cellucotton breaing up on fabric thrashing machine rotor are broken up under the action of stick and blade, make cellucotton and slag ball
Separation, slag ball enter slag ball storehouse by sieve castor, and pass through the discharge slag ball storehouse recycling of screw slag removing device；
S4, the cellucotton detached by primary slag ball release fabric thrashing machine under the action of stick is broken up and pass through cotton-feeding pipe road and push away
Enter cotton receiving device, the cellucotton in cotton receiving device under the action of air-introduced machine, in cellucotton slag ball and it is broken it is fine entered by guipure two deposit
Slag storehouse, deposits the part slag ball in slag storehouse and broken fibre enters line production system air duct by induced duct and air-introduced machine, enters life later
The total dust pelletizing system of producing line；The slag ball and broken fine discharged by valve of slagging tap for not entering induced duct deposit the recycling of slag storehouse；
Cellucotton in S5, cotton receiving device after secondary slagging-off pulls out cotton receiving device, controller control under the action of guipure two is rotated
Stop gauge unlatching of weighing is made, cellucotton falls into weighing on lower baffle plate, while controller control electronic scale retransmits for weighing device
Sensor is opened；
S6, when showing that cellucotton reaches preset weight on electronic load cell, controller control weigh stop gauge closing,
The cylinder action of controller control discharging simultaneously, lower baffle plate of weighing are opened, and cellucotton is fallen on upper storehouse transmission device, the fibre after weighing
Vinylon and cotton blend enters baling press by upper storehouse transmission device, completes cellucotton and is packaged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810063339.4A CN108166088A (en) | 2018-01-23 | 2018-01-23 | Ceramic fibre injection cotton slagging-off ball device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810063339.4A CN108166088A (en) | 2018-01-23 | 2018-01-23 | Ceramic fibre injection cotton slagging-off ball device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108166088A true CN108166088A (en) | 2018-06-15 |
Family
ID=62515705
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810063339.4A Pending CN108166088A (en) | 2018-01-23 | 2018-01-23 | Ceramic fibre injection cotton slagging-off ball device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108166088A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109468710A (en) * | 2018-12-19 | 2019-03-15 | 内蒙古红阳高温隔热材料科技有限公司 | Ceramic fibre is blown cotton blowing device and method |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3308945A (en) * | 1964-01-13 | 1967-03-14 | Wood Conversion Co | Method and apparatus for de-shotting and separating mineral fiber |
| CN87204019U (en) * | 1987-03-19 | 1988-04-06 | 程宗文 | Device for deslagging by air-stream and collecting cotton fibre by cyclone |
| CN2204797Y (en) * | 1993-07-24 | 1995-08-09 | 淄博鲁阳节能材料股份有限公司 | Slag remover |
| CN203793735U (en) * | 2014-03-26 | 2014-08-27 | 邯郸金狮棉机有限公司 | Cotton baler |
| CN105128184A (en) * | 2015-10-10 | 2015-12-09 | 山东红阳耐火保温材料股份有限公司 | Shearing and separating machine for mixed materials of waste slag and waste cotton of ceramic fibers |
| CN106316409A (en) * | 2016-10-19 | 2017-01-11 | 内蒙古红阳高温隔热材料科技有限公司 | Ceramic fiber cotton production device |
| CN106628434A (en) * | 2017-02-23 | 2017-05-10 | 山东红阳耐火保温材料股份有限公司 | Ceramic fiber blowing cotton packing device and method |
| CN207828460U (en) * | 2018-01-23 | 2018-09-07 | 内蒙古红阳高温隔热材料科技股份有限公司 | Ceramic fibre is blown cotton slagging-off ball device |
-
2018
- 2018-01-23 CN CN201810063339.4A patent/CN108166088A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3308945A (en) * | 1964-01-13 | 1967-03-14 | Wood Conversion Co | Method and apparatus for de-shotting and separating mineral fiber |
| CN87204019U (en) * | 1987-03-19 | 1988-04-06 | 程宗文 | Device for deslagging by air-stream and collecting cotton fibre by cyclone |
| CN2204797Y (en) * | 1993-07-24 | 1995-08-09 | 淄博鲁阳节能材料股份有限公司 | Slag remover |
| CN203793735U (en) * | 2014-03-26 | 2014-08-27 | 邯郸金狮棉机有限公司 | Cotton baler |
| CN105128184A (en) * | 2015-10-10 | 2015-12-09 | 山东红阳耐火保温材料股份有限公司 | Shearing and separating machine for mixed materials of waste slag and waste cotton of ceramic fibers |
| CN106316409A (en) * | 2016-10-19 | 2017-01-11 | 内蒙古红阳高温隔热材料科技有限公司 | Ceramic fiber cotton production device |
| CN106628434A (en) * | 2017-02-23 | 2017-05-10 | 山东红阳耐火保温材料股份有限公司 | Ceramic fiber blowing cotton packing device and method |
| CN207828460U (en) * | 2018-01-23 | 2018-09-07 | 内蒙古红阳高温隔热材料科技股份有限公司 | Ceramic fibre is blown cotton slagging-off ball device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109468710A (en) * | 2018-12-19 | 2019-03-15 | 内蒙古红阳高温隔热材料科技有限公司 | Ceramic fibre is blown cotton blowing device and method |
| CN109468710B (en) * | 2018-12-19 | 2024-04-09 | 内蒙古红阳高温隔热材料科技有限公司 | Ceramic fiber cotton blowing device and method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106861870B (en) | Sandstone aggregate line and its production method | |
| WO2009056863A2 (en) | Method of and system for processing red mud | |
| CN207287706U (en) | The coarse grain ore return system of ball mill | |
| CN210701177U (en) | Rice screening device | |
| CN207828460U (en) | Ceramic fibre is blown cotton slagging-off ball device | |
| CN108823412A (en) | Secondary aluminium working process production technology | |
| CN108166088A (en) | Ceramic fibre injection cotton slagging-off ball device and method | |
| CN209440879U (en) | A kind of quantitative automatic feeding device for steel scrap cooked flake wrapping machine | |
| CN203842662U (en) | Crushing and dust removal system for raw material of fireproof material | |
| CN107626396A (en) | A kind of ball mill feed opening preventing plug dredging device | |
| CN206631713U (en) | sandstone aggregate line | |
| CN212747067U (en) | Straw drying device for preparing shaving boards and continuously supplying raw materials | |
| CN207576548U (en) | A kind of ball mill feed opening preventing plug dredging device | |
| CN216736200U (en) | Conveying and pot adding device for lead electrolysis anode scrap and lead precipitation | |
| CN207874279U (en) | A kind of novel phenolic resins milling production line | |
| CN207493652U (en) | A kind of pigment powder combines cast feeder | |
| CN206492598U (en) | Magnesia processing crushing system with sorting function | |
| CN106077044A (en) | A kind of fire resistant doorsets waste material environmental protection recovery system | |
| CN207343264U (en) | A kind of vegetables straw organic fertilizer production negative pressure plastic uptake seperator | |
| CN212492376U (en) | Feeding assembly of deacidification additive | |
| CN209549604U (en) | Food pulverizing device | |
| CN212102917U (en) | Lime on-line screening charging and powder recycling system for converter | |
| CN211056967U (en) | Calcium hydroxide production device | |
| CN216205367U (en) | Cupola furnace for rock wool production | |
| CN220617094U (en) | Fly ash blanking chute |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180615 |