CN106625137A - Sanding belt automatic replacing device of belt sander - Google Patents
Sanding belt automatic replacing device of belt sander Download PDFInfo
- Publication number
- CN106625137A CN106625137A CN201710125238.0A CN201710125238A CN106625137A CN 106625137 A CN106625137 A CN 106625137A CN 201710125238 A CN201710125238 A CN 201710125238A CN 106625137 A CN106625137 A CN 106625137A
- Authority
- CN
- China
- Prior art keywords
- module
- belt
- belt sander
- abrasive band
- tape
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
- B24B21/20—Accessories for controlling or adjusting the tracking or the tension of the grinding belt
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a sanding belt automatic replacing device of a belt sander. The automatic replacing device is mainly used for an automatic polishing line containing a belt sander. The sanding belt automatic replacing device of the belt sander comprises a welded machine frame, a belt replacing module, a belt sander module, a belt storage module and an electric control module; a horizontal guide rail is mounted at the top of the welded machine frame, a sliding table capable of moving left and right under the driving of a motor is arranged on the guide rail, and a belt replacing module is arranged on the sliding table; a welded empty case at a left lower rear side is used as a control cabinet to mount the electric control module, and the left lower front side is used for mounting the belt storage module, and the belt sander module is mounted at the right lower side. A control unit in the electric control box is used for controlling the movement of the components in the device, the aims of taking down the waste sanding belt from the belt sander and quickly mounting the new sanding belt are realized, thereby reducing the dependency of the automatic belt sander line to the worker, improving the sanding belt replacing speed, shortening the halt waiting time of the production line, and achieving the aim of improving the production efficiency of the automatic polishing line.
Description
Technical field
The present invention relates in a kind of automatic polishing line belt sander abrasive band apparatus for automatic change, belong to automatic polishing and set
Standby technical field, in particular for robot automatic polishing line, the device can be quickly by waste sand band from belt sander
Remove and put back on empty storage tape cell of the storage with module, and fresh sand band takes out and is installed to belt sander from storage band module
On.
Background technology
In manufacturing industry, polishing grinding is the important processing technique for making piece surface reach pre-provisioning request, for complexity outside
Type part, typically adopts artificial method, and artificial has that homogeneity of product is poor, efficiency is low, even more serious
It is to produce dust in sanding and polishing process, has a strong impact on the physical and mental health of operator.In current manufacturing industry escalation process,
Substantial amounts of automatic polishing line arises at the historic moment, but limited due to belt sander wall scroll abrasive band length, and every abrasive band processing is certain
Process velocity and quality that fresh sand band just can guarantee that workpiece to be machined must be just changed after the part of quantity, Most current is thrown automatically
Still using abrasive band is manually changed, change before abrasive band needs manual stoppage to light, needs start, time and effort consuming also to adopt work after changing
Industry robot changes abrasive band, although the machine of stopping realizes automatization, but it is too slow to change the speed in abrasive band, has a strong impact on automatic polishing
The production efficiency of line.
The content of the invention
It is an object of the invention to：A kind of belt sander is provided from abrasive belt device is moved, automatic abrasive belt is on the one hand reduced
Dependence of the polish line to workman, while also reducing the potential injury to polish line workman；On the other hand, relative to six-shaft industrial machine
Device people's moves sand-bed test certainly, the present invention can not only reduce automatic polishing line belt sander from move abrasive belt device into
This, moreover it is possible to the speed for changing abrasive band is greatly promoted, shortens the production line stop waiting time, so as to improve automatization's abrasive band polishing line
Production efficiency.
To achieve these goals, the present invention is realized according to technical scheme below：The belt sander is filled from abrasive band is moved
Put and be made up of welding stand module, tape swapping module, belt sander module, storage band module and electronic control module.Welding stand module
Top is provided with a horizontal guide rail, and tape swapping module is installed thereon, and the empty van that lower-left rear welds is used to install as switch board
Electronic control module, left anterior is used to install storage band module, and belt sander module is installed in lower right.
Further, the tape swapping module on horizontal guide rail is arranged on the slide unit that can be moved left and right in Motor drive lower edge guide rail
On, tape swapping module by two tape swapping arms, be respectively used to lay two arms slide unit and drive arm relative to slide unit transport
The air cylinder driven lower section slide unit of dynamic two cylinders composition, wherein rear, makes the left arm being arranged on the slide unit of lower section and lays
Up the right arm of slide unit is moved forward and backward and realizes that abrasive band picks and places action in storage with module and belt sander module simultaneously,
Left cylinder is used for the drive installation up flexible action for realizing strutting and drawing in abrasive band of right side arm of slide unit or so, with full
Folding change of the sufficient abrasive band on storage tape cell block or belt sander module is put into.Control of two arms in electronic control module
Under, by the routing motion of motor, guide rail, cylinder and slide unit, realize the purpose picked and placeed in diverse location to abrasive band.
The electronic control module being further installed in the left posteroinferior empty van of welding stand, including motion control board, electromagnetic valve,
The parts such as motor driver, match somebody with somebody for controlling whole belt sander buffing machine from the action of the motion parts for moving abrasive belt device
Close, realize related action purpose.
Being further installed at the storage band module of welding stand left anterior includes several storage tape cells, according to abrasive band width
Each storage tape cell can deposit 1 or a plurality of abrasive band.Each storage tape cell bottom is a fixed pole, the pole on top
Be mounted in can so that on up and down plate, the change of distance between two poles is realized in being controlled by cylinder and spring for the plate,
Abrasive band can be tensioned when on the one hand by spring effect, now abrasive band may be inserted into the clip on tape swapping module arm（Or from folder
Extract on son）And abrasive band is without departing from storage tape cell, on the other hand by abrasive band can be made to relax during cylinder action, now abrasive band can be with
Remove or be put between two rods.
Further it is arranged on the belt sander module lower section of welding stand right part and the driving of common belt sander
Part is the same, is constituted with the drivewheel and motor on motor shaft, and the driven pulley on top is arranged on movable mounting plate, should
Plate can do along lead column that the displacement more required than during common belt sander tape swapping is much bigger to be moved up and down under cylinder action, make
Abrasive band can be tensioned work or relax and remove.
The invention has the beneficial effects as follows：Due to the present invention enable belt sander in automatic polishing production line according to plus
Work situation, realizes changing abrasive band automatically, instead of in traditional work and manually changes abrasive band, so as to improve automatic polishing production line
Automaticity, it is artificial to fill behind abrasive band to storage band module, it is possible to achieve long-time processing automatically, greatly reduce enterprise
Sanding and polishing cost, contribute to strengthen enterprise competitiveness of society.
Description of the drawings
With reference to the accompanying drawings and detailed description the present invention is further detailed explanation：
Fig. 1 is the axonometric drawing of presently preferred embodiments of the present invention；
Fig. 2 is the standard three-view diagram of the present invention, and the definition of the top to bottom, left and right, front and rear in this specification is determined by Ben Tu；
Fig. 3 is welding stand and its horizontal guide rail mounted thereto and slide unit schematic diagram；
Fig. 4 is the driven pulley of belt sander module and its position regulating unit schematic diagram；
Fig. 5 is tape swapping module diagram；
Fig. 6 is storage band module diagram.
Specific embodiment
Next by accompanying drawing and preferred embodiment is combined illustrating the technic relization scheme of the present invention.
Understand with reference to Fig. 2, the present invention is by welding stand module 1, belt sander module driven pulley and its position adjustments list
Unit 2, work polishing abrasive belt 3, belt sander module drivewheel 4, and tape swapping module 5 and storage band module 6 are constituted.
Understand with reference to Fig. 3, welding stand module 1 is main by lead frame 10, the control chamber crossed in lead frame 10
11, the horizontal guide rail 14 in lead frame 10, the slide unit 13 on horizontal guide rail 14, and installed in soldering frame
It is used to drive the motor 12 of the side-to-side movement of slide unit 13 to constitute on frame 10.
Understand with reference to Fig. 4, belt sander module driven pulley and its position regulating unit 2 are thrown in abrasive band by driven pulley 20
Bare engine module driven pulley and its position regulating unit 2 are fixed to the connecting plate 21 of welding stand module 1, driven pulley position adjustments gas
Cylinder 22, lead column 23（Have two）.
Understand with reference to Fig. 5, tape swapping module 5 is main to press from both sides 50 by four tape swappings, left side tape swapping arm 51（Relative to tape swapping module 5
Maintain static）, right side tape swapping arm 52（Can move left and right relative to tape swapping module 5）, for tape swapping module 5 to be fixed to into slide unit
Connecting plate 53 on 13, the right and left slide plates 54 of tape swapping arm 52 on the right side of installation drive the cylinder 57 of the motion of right and left slide plates 54, dress
There is left side tape swapping arm 51 and make the sliding panel 56 that right side tape swapping arm 52 and its drive cylinder 57 and sliding panel 54 move forward and backward together,
The cylinder 55 that sliding panel 56 and component mounted thereto are moved forward and backward together is driven to constitute.
Understand with reference to Fig. 6, storage band module 6 is made up of some storage tape cells, each storage tape cell can store at least one
Abrasive band 60, each storage tape cell drives what movable rod 62 was moved downward mainly by the hold-down bars 61 of lower section, the movable rod 62 of top
Cylinder 63 and tensioning spring 64 are constituted.
Further, before every time the automatic polishing line equipped with this device is started working, workman is first by storage with the old sand in module 6
Band is removed from the storage element of abrasive band, and fills fresh sand band；When the workpiece of single abrasive band processing reaches in the polish line course of work
To after setting quantity, control system gives belt sander stopping signal, and is processing the miscellaneous equipment on same polish line
Waiting state is entered after current workpiece；System detectio to after the stop motion of driven pulley 20, control of the tape swapping module 5 in control system
Under by motor 12 from initial position be driven into driven pulley front；Cylinder 57 drive move left and right slide plate 54 drive right side tape swapping arm to
Certain distance is moved right, the width of two tape swapping arms is made equal to the width in abrasive band on abrasive belt wheel；Move into place exhaust hood 55 to drive
Tape swapping module is moved backward, abrasive band is clamped in the four tape swappings folder on two tape swapping arms and by them；Control system is examined
Measure abrasive band into tape swapping folder after to driven pulley position regulating cylinder 22 send withdrawal signal decline driven pulley；Under driven pulley 22
After dropping to position, the ejection of cylinder 55 drives tape swapping arm 51 to remove abrasive band from abrasive belt wheel with 52；In place exhaust hood 57 withdraws for ejection
Abrasive band open width is made slightly larger than storage tape cell width；The storage that motor 12 is made the return trip empty tape swapping modular belt by slide unit 13 and guide rail 14
Tape cell position front；The ejection of cylinder 63 on the storage tape cell moves downward movable rod 62；The withdrawal of exhaust hood 55 in place will
Old sand band is put on the movable rod of storage tape cell and hold-down bars；Cylinder 63 withdraws, and movable rod makes abrasive band under tensioning spring effect
Tensioning；Cylinder 55 eject after, old sand band is stayed on the storage tape cell, motor 12 by tape swapping module 5 be driven near equipped with new
The storage tape cell position in abrasive band, cylinder 55 withdraws, and makes the tape swapping being mounted on tape swapping arm 51 and 52 clamp fresh sand band；Subsequently should
The ejection of cylinder 63 on storage tape cell moves downward movable rod 62；In place exhaust hood 55 is ejected fresh sand band from the storage tape cell
On remove；Tape swapping module 5 is driven into driven pulley front by motor 12 under control of the control system；Cylinder 57 drives and moves left and right
Slide plate 54 drives right side tape swapping arm to move right certain distance, and the width for making two tape swapping arms is equal to the width in abrasive band on abrasive belt wheel
Degree；Moving into place exhaust hood 55 drives tape swapping module to move backward, and fresh sand band is enclosed within drivewheel and driven pulley；Control afterwards in place
System processed sends ejection signal driven pulley and rises to driven pulley position regulating cylinder 22, fresh sand band is stretched on two belt wheels；
After driven pulley 22 rises in place, cylinder 55 is ejected carries tape swapping arm 51 and 52 and the tape swapping being installed in above from abrasive band secretly；Drive
Tape swapping module is taken back initial position by motor 12；Control system sends signal, belt sander restarting, automatic polishing line after
Reforwarding row.
Applicant states that above content is made for the present invention further specifically with reference to specific preferred implementation
It is bright, it is impossible to assert the present invention be embodied as be confined to these explanations.For the ordinary skill of the technical field of the invention
For personnel, without departing from the inventive concept of the premise, some simple deduction or replace can also be made, should all be considered as category
In protection scope of the present invention.
Claims (6)
1. a kind of belt sander moves abrasive belt device certainly, it is characterised in that：The belt sander is from moving abrasive belt device by welding
Frame module, tape swapping module, belt sander module, storage band module and the electronic control module of picking is constituted；Welding stand module top is pacified
Equipped with a horizontal guide rail, tape swapping module is installed thereon, the empty van that lower-left rear welds is used to install automatically controlled mould as switch board
Block, left anterior is used to install storage band module, and belt sander module is installed in lower right.
2. a kind of belt sander as described in right 1 moves abrasive belt device certainly, the tape swapping module on horizontal guide rail
It is characterised by：The module is arranged on the slide unit that can be moved left and right on guide rail under Motor drive, and tape swapping module is by two
Tape swapping arm and its folder of two tape swappings on every arm, the slide unit for being respectively used to two arms of placement and driving handss
Arm is constituted relative to two cylinders that slide unit is moved, wherein the air cylinder driven lower section slide unit at rear, makes to be arranged on the slide unit of lower section
Left arm realize abrasive band in storage with module and belt sander mould with the right arm while move forward and backward for being placed in top slide unit
Action is picked and placeed on block, left cylinder is used for drive installation, and up the flexible realization of right side arm of slide unit or so struts abrasive band
Action, is changed in storage with meeting abrasive band with the folding in module and belt sander module.
3. further, two as described in right 2 arm is under the control of electronic control module, by motor, guide rail, cylinder and slide unit
Routing motion, realize the purpose that picks and places in diverse location to abrasive band.
4. a kind of belt sander as described in right 1 moves abrasive belt device certainly, installed in the abrasive band polishing of welding stand right part
Machine module it is characterized in that：The driven pulley on top is arranged on movable mounting plate, and the plate can be under cylinder action along guiding
Post does that the displacement more required than during common belt sander tape swapping is much bigger to be moved up and down, and abrasive band is tensioned work or lax is taken
Under.
5., from abrasive belt device is moved, the storage installed in left anterior is with modular character for a kind of belt sander as described in right 1
It is：Including several storage tape cells, according to abrasive band width, each storage tape cell can deposit 1 or a plurality of abrasive band.
6. it is a fixed pole that further, each as described in right 5 stores up tape cell bottom, and the pole on top is mounted in can be with
On up and down plate, the change of distance between two poles is realized in being controlled by cylinder and spring for the plate, is on the one hand received
Abrasive band can be tensioned during spring effect, now abrasive band may be inserted into the clip on tape swapping module arm（Or extract from clip）
And abrasive band without departing from storage tape cell, on the other hand by can make during cylinder action abrasive band relax, now abrasive band can from two rods it
Between remove or be put into.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710125238.0A CN106625137A (en) | 2017-03-03 | 2017-03-03 | Sanding belt automatic replacing device of belt sander |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710125238.0A CN106625137A (en) | 2017-03-03 | 2017-03-03 | Sanding belt automatic replacing device of belt sander |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106625137A true CN106625137A (en) | 2017-05-10 |
Family
ID=58847927
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710125238.0A Pending CN106625137A (en) | 2017-03-03 | 2017-03-03 | Sanding belt automatic replacing device of belt sander |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106625137A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110355659A (en) * | 2019-06-19 | 2019-10-22 | 禹奕智能科技（上海）有限公司 | Grinding and polishing abrasive band more changing device |
| CN111230668A (en) * | 2020-03-23 | 2020-06-05 | 缙云唐纳机械科技有限公司 | Aluminum alloy ex-trusions mechanical polishing device |
| CN112139932A (en) * | 2020-09-23 | 2020-12-29 | 温州职业技术学院 | Tensioning automatic adjustment abrasive belt grinding machine |
| CN112139931A (en) * | 2020-09-23 | 2020-12-29 | 温州职业技术学院 | Full-automatic abrasive belt grinding machine |
| IT201900012102A1 (en) * | 2019-07-17 | 2021-01-17 | Sir Soc Italiana Resine Spa | CHANGE STATION OF ABRASIVE TAPES |
| CN113770876A (en) * | 2021-09-15 | 2021-12-10 | 华中科技大学 | Force-controlled abrasive belt grinding and polishing system and method for online automatic tool changing |
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| CN1138509A (en) * | 1995-03-24 | 1996-12-25 | 丰田自动车株式会社 | Abrasive machining apparatus equipped with device for facilitating replacement of abrasive tape |
| CN102248468A (en) * | 2011-07-14 | 2011-11-23 | 淮安优联工业自动化装备有限公司 | Automatic belt-switching vertical sanding machine tool for robot |
| CN202952146U (en) * | 2012-12-21 | 2013-05-29 | 鲁伦权 | Tensioning belt replacement device |
| JP2014018921A (en) * | 2012-07-19 | 2014-02-03 | Sanshin Co Ltd | Tape polishing apparatus |
| JP2014034090A (en) * | 2012-08-10 | 2014-02-24 | Ntn Corp | Tape replacement tool and tape replacement method of tape polishing device |
| JP5872384B2 (en) * | 2012-06-01 | 2016-03-01 | 本田技研工業株式会社 | Grinding belt changing device and grinding belt changing method |
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- 2017-03-03 CN CN201710125238.0A patent/CN106625137A/en active Pending
Patent Citations (6)
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|---|---|---|---|---|
| CN1138509A (en) * | 1995-03-24 | 1996-12-25 | 丰田自动车株式会社 | Abrasive machining apparatus equipped with device for facilitating replacement of abrasive tape |
| CN102248468A (en) * | 2011-07-14 | 2011-11-23 | 淮安优联工业自动化装备有限公司 | Automatic belt-switching vertical sanding machine tool for robot |
| JP5872384B2 (en) * | 2012-06-01 | 2016-03-01 | 本田技研工業株式会社 | Grinding belt changing device and grinding belt changing method |
| JP2014018921A (en) * | 2012-07-19 | 2014-02-03 | Sanshin Co Ltd | Tape polishing apparatus |
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| CN202952146U (en) * | 2012-12-21 | 2013-05-29 | 鲁伦权 | Tensioning belt replacement device |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110355659A (en) * | 2019-06-19 | 2019-10-22 | 禹奕智能科技（上海）有限公司 | Grinding and polishing abrasive band more changing device |
| CN110355659B (en) * | 2019-06-19 | 2024-02-06 | 禹奕智能科技(杭州)有限公司 | Grinding and polishing abrasive belt replacing device |
| IT201900012102A1 (en) * | 2019-07-17 | 2021-01-17 | Sir Soc Italiana Resine Spa | CHANGE STATION OF ABRASIVE TAPES |
| WO2021009654A1 (en) * | 2019-07-17 | 2021-01-21 | Sir S.P.A. | Changing station for abrasive belts |
| CN111230668A (en) * | 2020-03-23 | 2020-06-05 | 缙云唐纳机械科技有限公司 | Aluminum alloy ex-trusions mechanical polishing device |
| CN111230668B (en) * | 2020-03-23 | 2021-04-02 | 深圳市鼎润实业有限公司 | Aluminum alloy ex-trusions mechanical polishing device |
| CN112139932A (en) * | 2020-09-23 | 2020-12-29 | 温州职业技术学院 | Tensioning automatic adjustment abrasive belt grinding machine |
| CN112139931A (en) * | 2020-09-23 | 2020-12-29 | 温州职业技术学院 | Full-automatic abrasive belt grinding machine |
| CN113770876A (en) * | 2021-09-15 | 2021-12-10 | 华中科技大学 | Force-controlled abrasive belt grinding and polishing system and method for online automatic tool changing |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170510 |
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